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REYNOLDS’ TECHNICALSERVICE PROGRAM2016 REYNOLDS TECHNICAL SERVICE MANUALREYNOLDS CYCLING9091 SANDY PARKWAYSANDY, UT 84070866-798-3040www.reynoldscycling.comCONTROL #03285WARNING:REV HThe information contained herein is proprietary and confidential to Reynolds Cycling and ReynoldsCycling affiliates. This document is not intended for public distribution or disclosure. This document may be referenced andreproduced for and by Reynolds Cycling and Reynolds Cycling affiliates only.REYNOLDS CYCLINGEU SERVICE CENTERMAASTRICHT, NLWATERMOLEN 16229PM MAASTRICHT 31 (0) 647147699
REV HROAD ALLOYAEROMTN ALLOYPERFORMANCE - SLGMTN CARBON6ELEMENTThe information contained herein is proprietary and confidential to Reynolds Cycling and ReynoldsCycling affiliates. This document is not intended for public distribution or disclosure. This document may be referenced andreproduced for and by Reynolds Cycling and Reynolds Cycling affiliates only.WARNING:RZRCONTROL #03285REYNOLDS WHEEL GRAPHICS 20161.REYNOLDS’ TECHNICALSERVICE PROGRAM
REYNOLDS’ TECHNICALSERVICE PROGRAMTABLE OF CONTENTS TECHNICAL SERVICE 2016PAGES 3 – 6:2016 ROAD RZR AND ELEMENT CARBONRZR 46RZR 92ELEMENTPAGES 36 - 43: 2016 MTN BLACK LABEL CARBON27.5 TRAIL ASYM27.5 ENDURO ASYM27.5 PLUS29 TRAIL29 ENDUROPAGES 7 – 18: 2016 ROAD AERO CARBONAERO 46AERO 46 PLUS ROAD DISCAERO 58AERO 72AERO 90PAGE 44: 2016 ROAD SPOKE LENGTH CHARTROAD CARBONROAD ALLOYPAGE 45: 2016 MTN SPOKE LENGTH CHARTMTN CARBONMTN ALLOYPAGES 19 – 30: 2016 ROAD PERFORMANCE CARBONATTACKASSAULT SLGSTRIKE SLGATTACK ROAD DISCASSAULT SLG ROAD DISCATR: ALL TERRAIN ROAD DISCPAGE 46: 2016 RIM ERD CHARTPAGE 47: 2016 WHEEL ASSEMBLY RECOMMENDATIONSPAGES 31 - 35: 2016 ROAD ALLOY SERIESSTRATUS PROSTRATUS PRO ROAD DISCWARNING:The information contained herein is proprietary and confidential to Reynolds Cycling and ReynoldsCycling affiliates. This document is not intended for public distribution or disclosure. This document may be referenced andreproduced for and by Reynolds Cycling and Reynolds Cycling affiliates only.CONTROL #03285REV H3
REYNOLDS’ TECHNICALSERVICE PROGRAM2016 REYNOLDS RZR CARBON ROAD WHEELSRZR92RZR46PLEASE NOTE:11 SPEED UPGRADE KIT NOT AVAILABLE FOR 10SPEED RZR REAR WHEELS. CONTACTREYNOLDS FOR 11 SPEED CASSETTE OPTIONS.WARNING:The information contained herein is proprietary and confidential to Reynolds Cycling and ReynoldsCycling affiliates. This document is not intended for public distribution or disclosure. This document may be referenced andreproduced for and by Reynolds Cycling and Reynolds Cycling affiliates only.CONTROL #03285REV H4
REYNOLDS’ TECHNICALSERVICE PROGRAM2016 RZR TUBULAR: 46T & 92T FULL CARBON ROADWARNING:CONTROL #03285REV H5The information contained herein is proprietary and confidential to Reynolds Cycling and ReynoldsCycling affiliates. This document is not intended for public distribution or disclosure. This document may be referenced andreproduced for and by Reynolds Cycling and Reynolds Cycling affiliates only.
REYNOLDS’ TECHNICALSERVICE PROGRAM2016 REYNOLDS ELEMENT DISC WHEELSPLEASE NOTE:11 SPEED UPGRADE KIT NOT AVAILABLE FOR 10SPEED ELEMENT REAR WHEELS. CONTACTREYNOLDS FOR 11 SPEED CASSETTE OPTIONS.ELEMENT CLINCHERAND TUBULARWARNING:The information contained herein is proprietary and confidential to Reynolds Cycling and ReynoldsCycling affiliates. This document is not intended for public distribution or disclosure. This document may be referenced andreproduced for and by Reynolds Cycling and Reynolds Cycling affiliates only.CONTROL #03285REV H6
REYNOLDS’ TECHNICALSERVICE PROGRAM2016 ELEMENT DISC REAR HUBCONTROL #03285REV H7
REYNOLDS’ TECHNICALSERVICE PROGRAM2016 REYNOLDS AERO CLINCHER ROAD WHEELSAERO46AERO72AERO58WARNING:AERO90The information contained herein is proprietary and confidential to Reynolds Cycling and ReynoldsCycling affiliates. This document is not intended for public distribution or disclosure. This document may be referenced andreproduced for and by Reynolds Cycling and Reynolds Cycling affiliates only.CONTROL #03285REV H8
REYNOLDS’ TECHNICALSERVICE PROGRAM2016 AERO RIM BRAKE REAR HUB: 46, 58, 72 & 90NOTE: SEE HUB COMPONENTS AND ACCESSORIESSECTION ON EACH PAGE FOR PART NUMBERS ANDEND CAP OPTIONSCONTROL #03285REV H9
REYNOLDS’ TECHNICALSERVICE PROGRAM2016 46AERO CLINCHER AERO ROADWARNING:CONTROL #03285REV H10The information contained herein is proprietary and confidential to Reynolds Cycling and ReynoldsCycling affiliates. This document is not intended for public distribution or disclosure. This document may be referenced andreproduced for and by Reynolds Cycling and Reynolds Cycling affiliates only.
REYNOLDS’ TECHNICALSERVICE PROGRAM2016 58AERO CLINCHER AERO ROADWARNING:CONTROL #03285REV H11The information contained herein is proprietary and confidential to Reynolds Cycling and ReynoldsCycling affiliates. This document is not intended for public distribution or disclosure. This document may be referenced andreproduced for and by Reynolds Cycling and Reynolds Cycling affiliates only.
REYNOLDS’ TECHNICALSERVICE PROGRAM2016 72AERO CLINCHER AERO ROADWARNING:CONTROL #03285REV H12The information contained herein is proprietary and confidential to Reynolds Cycling and ReynoldsCycling affiliates. This document is not intended for public distribution or disclosure. This document may be referenced andreproduced for and by Reynolds Cycling and Reynolds Cycling affiliates only.
REYNOLDS’ TECHNICALSERVICE PROGRAM2016 90AERO CLINCHER AERO ROADWARNING:CONTROL #03285REV H13The information contained herein is proprietary and confidential to Reynolds Cycling and ReynoldsCycling affiliates. This document is not intended for public distribution or disclosure. This document may be referenced andreproduced for and by Reynolds Cycling and Reynolds Cycling affiliates only.
REYNOLDS’ TECHNICALSERVICE PROGRAM2016 REYNOLDS AERO TUBULAR ROAD AND ROADDISC CLINCHER WHEELSAERO46TAERO72TAERO58TWARNING:AERO46ROAD DISCCLINCHERThe information contained herein is proprietary and confidential to Reynolds Cycling and ReynoldsCycling affiliates. This document is not intended for public distribution or disclosure. This document may be referenced andreproduced for and by Reynolds Cycling and Reynolds Cycling affiliates only.CONTROL #03285REV H14
REYNOLDS’ TECHNICALSERVICE PROGRAM2016 46AERO TUBULAR AERO ROADWARNING:CONTROL #03285REV H15The information contained herein is proprietary and confidential to Reynolds Cycling and ReynoldsCycling affiliates. This document is not intended for public distribution or disclosure. This document may be referenced andreproduced for and by Reynolds Cycling and Reynolds Cycling affiliates only.
REYNOLDS’ TECHNICALSERVICE PROGRAM2016 58AERO TUBULAR AERO ROADWARNING:CONTROL #03285REV H16The information contained herein is proprietary and confidential to Reynolds Cycling and ReynoldsCycling affiliates. This document is not intended for public distribution or disclosure. This document may be referenced andreproduced for and by Reynolds Cycling and Reynolds Cycling affiliates only.
REYNOLDS’ TECHNICALSERVICE PROGRAM2016 72AERO TUBULAR AERO ROADWARNING:CONTROL #03285REV H17The information contained herein is proprietary and confidential to Reynolds Cycling and ReynoldsCycling affiliates. This document is not intended for public distribution or disclosure. This document may be referenced andreproduced for and by Reynolds Cycling and Reynolds Cycling affiliates only.
REYNOLDS’ TECHNICALSERVICE PROGRAM2016 46AERO PLUS CLINCHER ROAD DISCWARNING:CONTROL #03285REV H18The information contained herein is proprietary and confidential to Reynolds Cycling and ReynoldsCycling affiliates. This document is not intended for public distribution or disclosure. This document may be referenced andreproduced for and by Reynolds Cycling and Reynolds Cycling affiliates only.
REYNOLDS’ TECHNICALSERVICE PROGRAM2015 46AERO DISC REAR HUBCENTERLOCK ROTOR MOUNTCONTROL #03285REV H19
REYNOLDS’ TECHNICALSERVICE PROGRAM2016 REYNOLDS PERFORMANCE ROAD WHEELSATTACKASSAULT SLGSTRIKE SLGWARNING:The information contained herein is proprietary and confidential to Reynolds Cycling and ReynoldsCycling affiliates. This document is not intended for public distribution or disclosure. This document may be referenced andreproduced for and by Reynolds Cycling and Reynolds Cycling affiliates only.CONTROL #03285REV H20
REYNOLDS’ TECHNICALSERVICE PROGRAM2016 PERFORMANCE REAR HUB: ATTACK, ASSAULT, STRIKECONTROL #03285REV H21
REYNOLDS’ TECHNICALSERVICE PROGRAM2016 ATTACK TUBELESS CLINCHER PERFORMANCE ROADWARNING:CONTROL #03285REV H22The information contained herein is proprietary and confidential to Reynolds Cycling and ReynoldsCycling affiliates. This document is not intended for public distribution or disclosure. This document may be referenced andreproduced for and by Reynolds Cycling and Reynolds Cycling affiliates only.
REYNOLDS’ TECHNICALSERVICE PROGRAM2016 ASSAULT SLG TUBELESS CLINCHER PERFORMANCE ROADWARNING:CONTROL #03285REV H23The information contained herein is proprietary and confidential to Reynolds Cycling and ReynoldsCycling affiliates. This document is not intended for public distribution or disclosure. This document may be referenced andreproduced for and by Reynolds Cycling and Reynolds Cycling affiliates only.
REYNOLDS’ TECHNICALSERVICE PROGRAM2016 ASSAULT SLG TUBULARWARNING:CONTROL #03285REV H24PERFORMANCE ROADThe information contained herein is proprietary and confidential to Reynolds Cycling and ReynoldsCycling affiliates. This document is not intended for public distribution or disclosure. This document may be referenced andreproduced for and by Reynolds Cycling and Reynolds Cycling affiliates only.
REYNOLDS’ TECHNICALSERVICE PROGRAM2016 STRIKE SLG TUBELESS CLINCHER PERFORMANCE ROADWARNING:CONTROL #03285REV H25The information contained herein is proprietary and confidential to Reynolds Cycling and ReynoldsCycling affiliates. This document is not intended for public distribution or disclosure. This document may be referenced andreproduced for and by Reynolds Cycling and Reynolds Cycling affiliates only.
REYNOLDS’ TECHNICALSERVICE PROGRAM2016 REYNOLDS PERFORMANCE ROAD DISCWHEELSATTACKROAD DISCASSAULTROAD DISCATR: ALL TERRAINROAD DISC - GRAVELWARNING:The information contained herein is proprietary and confidential to Reynolds Cycling and ReynoldsCycling affiliates. This document is not intended for public distribution or disclosure. This document may be referenced andreproduced for and by Reynolds Cycling and Reynolds Cycling affiliates only.CONTROL #03285REV H26
REYNOLDS’ TECHNICALSERVICE PROGRAM2016 PERFORMANCE DISC REAR HUB: ATTACK, ASSAULT, ATRCENTERLOCK ROTOR MOUNTCONTROL #03285REV H27
REYNOLDS’ TECHNICALSERVICE PROGRAM2016 ATTACK TUBELESS CLINCHER ROAD DISC BRAKEWARNING:CONTROL #03285REV H28The information contained herein is proprietary and confidential to Reynolds Cycling and ReynoldsCycling affiliates. This document is not intended for public distribution or disclosure. This document may be referenced andreproduced for and by Reynolds Cycling and Reynolds Cycling affiliates only.
REYNOLDS’ TECHNICALSERVICE PROGRAM2016 ASSAULT SLG TUBELESS CLINCHER ROAD DISC BRAKEWARNING:CONTROL #03285REV H29The information contained herein is proprietary and confidential to Reynolds Cycling and ReynoldsCycling affiliates. This document is not intended for public distribution or disclosure. This document may be referenced andreproduced for and by Reynolds Cycling and Reynolds Cycling affiliates only.
REYNOLDS’ TECHNICALSERVICE PROGRAM2016 ASSAULT SLG TUBULARWARNING:CONTROL #03285REV H30ROAD DISC BRAKEThe information contained herein is proprietary and confidential to Reynolds Cycling and ReynoldsCycling affiliates. This document is not intended for public distribution or disclosure. This document may be referenced andreproduced for and by Reynolds Cycling and Reynolds Cycling affiliates only.
REYNOLDS’ TECHNICALSERVICE PROGRAM2016 ATR: ALL TERRAIN ROAD TUBELESSGRAVEL / ROAD DISC CLINCHERWARNING:CONTROL #03285REV H31The information contained herein is proprietary and confidential to Reynolds Cycling and ReynoldsCycling affiliates. This document is not intended for public distribution or disclosure. This document may be referenced andreproduced for and by Reynolds Cycling and Reynolds Cycling affiliates only.
REYNOLDS’ TECHNICALSERVICE PROGRAM2016 REYNOLDS ALLOY ROAD TUBELESS WHEELSSTRATUS PROSTRATUS PRO DISCWARNING:The information contained herein is proprietary and confidential to Reynolds Cycling and ReynoldsCycling affiliates. This document is not intended for public distribution or disclosure. This document may be referenced andreproduced for and by Reynolds Cycling and Reynolds Cycling affiliates only.CONTROL #03285REV H32
REYNOLDS’ TECHNICALSERVICE PROGRAM2016 STRATUS PRO ALLOY ROADWARNING:CONTROL #03285REV H33The information contained herein is proprietary and confidential to Reynolds Cycling and ReynoldsCycling affiliates. This document is not intended for public distribution or disclosure. This document may be referenced andreproduced for and by Reynolds Cycling and Reynolds Cycling affiliates only.
REYNOLDS’ TECHNICALSERVICE PROGRAM2016 STRATUS PRO REAR HUBCONTROL #03285REV H34
REYNOLDS’ TECHNICALSERVICE PROGRAM2016 STRATUS PRO ALLOY ROAD DISCCONTROL #03285WARNING:REV H35The information contained herein is proprietary and confidential to Reynolds Cycling and ReynoldsCycling affiliates. This document is not intended for public distribution or disclosure. This document may be referenced andreproduced for and by Reynolds Cycling and Reynolds Cycling affiliates only.
REYNOLDS’ TECHNICALSERVICE PROGRAM2016 STRATUS PRO DISC REAR HUBCENTERLOCK ROTOR MOUNTCONTROL #03285REV H36
REYNOLDS’ TECHNICALSERVICE PROGRAM2016 BLACK LABEL MTN CARBON DISC REAR HUBCONTROL #03285REV H37
REYNOLDS’ TECHNICALSERVICE PROGRAM2016 BOOST BLACK LABEL MTN CARBON DISC REAR HUBCONTROL #03285REV H38
REYNOLDS’ TECHNICALSERVICE PROGRAM2016 REYNOLDS DEAN CARBON 26” FATBIKEMOUNTAIN WHEELS - 177 or 197mmWARNING:The information contained herein is proprietary and confidential to Reynolds Cycling and ReynoldsCycling affiliates. This document is not intended for public distribution or disclosure. This document may be referenced andreproduced for and by Reynolds Cycling and Reynolds Cycling affiliates only.CONTROL #03285REV H39
REYNOLDS’ TECHNICALSERVICE PROGRAM2016 DEAN 26 FATBIKE 177MM TUBELESS CARBON MOUNTAINWARNING:CONTROL #03285REV H40The information contained herein is proprietary and confidential to Reynolds Cycling and ReynoldsCycling affiliates. This document is not intended for public distribution or disclosure. This document may be referenced andreproduced for and by Reynolds Cycling and Reynolds Cycling affiliates only.
REYNOLDS’ TECHNICALSERVICE PROGRAM2016 DEAN 26 FATBIKE 197MM TUBELESS CARBON MOUNTAINWARNING:CONTROL #03285REV H41The information contained herein is proprietary and confidential to Reynolds Cycling and ReynoldsCycling affiliates. This document is not intended for public distribution or disclosure. This document may be referenced andreproduced for and by Reynolds Cycling and Reynolds Cycling affiliates only.
REYNOLDS’ TECHNICALSERVICE PROGRAM2016 REYNOLDS BLACK LABEL CARBON 27.5MOUNTAIN WHEELS27.5 ENDURO ASYM27.5 TRAIL ASYM27.5 PLUSWARNING:The information contained herein is proprietary and confidential to Reynolds Cycling and ReynoldsCycling affiliates. This document is not intended for public distribution or disclosure. This document may be referenced andreproduced for and by Reynolds Cycling and Reynolds Cycling affiliates only.CONTROL #03285REV H42
REYNOLDS’ TECHNICALSERVICE PROGRAM2016 BLACK LABEL 27.5 TRAIL TUBELESS CARBON MOUNTAINWARNING:CONTROL #03285REV H43The information contained herein is proprietary and confidential to Reynolds Cycling and ReynoldsCycling affiliates. This document is not intended for public distribution or disclosure. This document may be referenced andreproduced for and by Reynolds Cycling and Reynolds Cycling affiliates only.
REYNOLDS’ TECHNICALSERVICE PROGRAM2016 BLACK LABEL 27.5 ENDURO TUBELESS CARBON MOUNTAINWARNING:CONTROL #03285REV H44The information contained herein is proprietary and confidential to Reynolds Cycling and ReynoldsCycling affiliates. This document is not intended for public distribution or disclosure. This document may be referenced andreproduced for and by Reynolds Cycling and Reynolds Cycling affiliates only.
REYNOLDS’ TECHNICALSERVICE PROGRAM2016 BLACK LABEL 27.5 PLUS TUBELESS CARBON MOUNTAINWARNING:CONTROL #03285REV H45The information contained herein is proprietary and confidential to Reynolds Cycling and ReynoldsCycling affiliates. This document is not intended for public distribution or disclosure. This document may be referenced andreproduced for and by Reynolds Cycling and Reynolds Cycling affiliates only.
REYNOLDS’ TECHNICALSERVICE PROGRAM2016 REYNOLDS BLACK LABEL CARBON 29ERMOUNTAIN WHEELS29 ENDURO ASYM29 TRAIL ASYMWARNING:The information contained herein is proprietary and confidential to Reynolds Cycling and ReynoldsCycling affiliates. This document is not intended for public distribution or disclosure. This document may be referenced andreproduced for and by Reynolds Cycling and Reynolds Cycling affiliates only.CONTROL #03285REV H46
REYNOLDS’ TECHNICALSERVICE PROGRAM2016 BLACK LABEL 29 TRAIL TUBELESS CARBON MOUNTAINWARNING:CONTROL #03285REV H47The information contained herein is proprietary and confidential to Reynolds Cycling and ReynoldsCycling affiliates. This document is not intended for public distribution or disclosure. This document may be referenced andreproduced for and by Reynolds Cycling and Reynolds Cycling affiliates only.
REYNOLDS’ TECHNICALSERVICE PROGRAM2016 BLACK LABEL 29 ENDURO TUBELESS CARBON MOUNTAINWARNING:CONTROL #03285REV H48The information contained herein is proprietary and confidential to Reynolds Cycling and ReynoldsCycling affiliates. This document is not intended for public distribution or disclosure. This document may be referenced andreproduced for and by Reynolds Cycling and Reynolds Cycling affiliates only.
REYNOLDS’ TECHNICALSERVICE PROGRAM2016 REYNOLDS ROAD WHEEL SPOKE CHARTSWARNING:The information contained herein is proprietary and confidential to Reynolds Cycling and ReynoldsCycling affiliates. This document is not intended for public distribution or disclosure. This document may be referenced andreproduced for and by Reynolds Cycling and Reynolds Cycling affiliates only.CONTROL #03285REV H49
REYNOLDS’ TECHNICALSERVICE PROGRAM2016 REYNOLDS MTN WHEEL SPOKE CHARTSWARNING:The information contained herein is proprietary and confidential to Reynolds Cycling and ReynoldsCycling affiliates. This document is not intended for public distribution or disclosure. This document may be referenced andreproduced for and by Reynolds Cycling and Reynolds Cycling affiliates only.CONTROL #03285REV H50
REYNOLDS’ TECHNICALSERVICE PROGRAM2016 RIM ERD FOR REYNOLDS WHEELSPLEASE NOTE:- For custom spoke length calculations using Reynolds Aero rims with internal spoke nipples, add 16mm to rim ERD listedin chart below before calculationWARNING:CONTROL #03285REV H51The information contained herein is proprietary and confidential to Reynolds Cycling and ReynoldsCycling affiliates. This document is not intended for public distribution or disclosure. This document may be referenced andreproduced for and by Reynolds Cycling and Reynolds Cycling affiliates only.
REYNOLDS’ TECHNICALSERVICE PROGRAMREYNOLDS WHEEL ASSEMBLY SPECIFICATIONSPLEASE NOTE:- For complete and detailed wheel assembly instructions please refer to Reynolds Technical Service Wheel Assembly document.WARNING:The information contained herein is proprietary and confidential to Reynolds Cycling and ReynoldsCycling affiliates. This document is not intended for public distribution or disclosure. This document may be referenced andreproduced for and by Reynolds Cycling and Reynolds Cycling affiliates only.CONTROL #03285REV H52
REYNOLDS' TECHNICAL SERVICE PROGRAM REYNOLDS CYCLING 9091 SANDY PARKWAY SANDY, UT 84070 866-798-3040 www.reynoldscycling.com REYNOLDS CYCLING EU SERVICE CENTER MAASTRICHT, NL WATERMOLEN 1 6229PM MAASTRICHT 31 (0) 647147699 WARNING: The information contained herein is proprietary and confidential to Reynolds Cycling and Reynolds Cycling .
