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Technical DataNEMA Contactor and Starter SpecificationsBulletins 500, 502, 503, 505, 506, 506X, 507, 507X, 509, 512, 513, 522E/F/G, 523E/F/GTopicPageSpecifications2Electrical Ratings2Mechanical Ratings, Construction, Environmental3Short Circuit Rating4AC Coil Data5Auxiliary Contacts (NEMA A600 and P300) — Bulletin 595, 5965Load-life Curves6Approximate Dimensions7Type 1 General Purpose Lift-Off Enclosure7Type 1 Hinged Enclosure — with or without Control Transformer7Type 1 General Purpose Painted Enclosure8Type 3R/12 Rainproof, Dusttight, 4/4X Watertight, Non-metallic Enclosure — with or without Control Transformer9Type 3R/4/12 Rainproof, Dusttight — Industrial Use Enclosures10Unilock Enclosures — Type 3R, 7 & 9, Class I Groups C & D, Class II, Groups E, F & G — Divisions 1 & 211Bolted Enclosures — Type 3R, 7 & 9, Class I, Groups C & D, Class II, Groups E, F & G — Divisions 1 & 212 16Summary of ChangesThis publication contains new and updated information as indicated in the following table.TopicPageRemoved NEMA Pump Panels and Open Type enclosures.Not applicableAdditional ResourcesThese documents contain additional information concerning related products from Rockwell Automation.ResourceDescriptionPump Panel Specifications, publication 1232-TD001Provides specifications for Bulletin 1232 and 1233 pump panels.Industrial Automation Wiring and Grounding Guidelines, publication 1770-4.1Provides general guidelines for installing a Rockwell Automation industrial system.Product Certifications website, http://www.ab.comProvides declarations of conformity, certificates, and other certification details.You can view or download publications at e-library/. To order paper copies oftechnical documentation, contact your local Allen-Bradley distributor or Rockwell Automation sales representative.

NEMA Contactor and Starter SpecificationsSpecificationsElectrical 75230460575230460575Continuous ServiceLimitCurrentCurrentRatingRating 18109321215140022502590MaximumHp Rating(Non-plugging andnon-jogging duty)1 ��————3 16001600MaximumHp Rating(Plugging andjogging duty) (2)1 ——————3 —TransformerPrimarySwitching kVaRating(Inrush Current 20 timesContinuous Current)1 �————3 ng kVaCapacitor Closing InrushRatingSwitching Current [A](Inrush CurrentkVAR (3) PeakIncluding 20 to 40 timesOffsetContinuous Current)1 �————3 ————3 0720900665132516703 87140288——48394715813163632694701420525380(1) Service-Limit Current Ratings — The service-limit current ratings that are shown represent the maximum rms current, in amperes, which the controller shall be permitted to carry for protracted periods in normal service. Atservice-limit current ratings, temperature rises shall be permitted to exceed those obtained by testing the controller at its continuous current rating. The current rating of overload relays or the trip current of other motor protectivedevices that are used shall not exceed the service-limit current rating of the controller.(2) Plugging or Jogging Service — The listed horsepower ratings are recommended for those applications requiring repeated interruption of stalled motor current that is encountered in rapid motor reversal in excess of fiveopenings or closings per minute and shall not be more than ten in a ten minute period.(3) If maximum available current (at capacitor terminals) is greater than 3000 A, contact your local Rockwell Automation sales office, Allen-Bradley distributor, or NEMA ICS-2 Standard.2Rockwell Automation Publication 500-TD014C-EN-P - March 2017

NEMA Contactor and Starter SpecificationsMechanical RatingsNEMASizeMechanical Life(Millions of Operations)Maximum Number ofAuxiliary 88Operating Time [ms]Pick-up (Average)Drop-out (Average)201621162214271337202720251825 7910 228840884511884ConstructionNEMASizeWire Size forPower Terminals000123456789#16 10 AWG#14 10 AWG#14 8 AWG#14 4 AWG#8 1/0 AWG#6 4/0 AWG#4 AWG 500 MCMRequired Torque onPower Terminal WireClamps and PressureConnectors or Lugs9 lb in20 lb in20 lb in45 lb in150 lb in275 lb in375 lb inType of PowerTerminalContact MaterialPower ContactsAuxiliary ContactsRequirements forSizing of WirePressure terminalsSaddle or wire clampsPressure terminalsSilver alloySilverAll wire rated 167 F(75 C) or higher must besized per the localElectrical Code for167 F (75 C) wire.Lugs sold separately(1)Direct bus connections only(1) Contact your local Allen-Bradley distributor or Rockwell Automation sales ngTemperature RangeAltitudeCorrosionResistance10 000 feet before deratingAll metal parts are treated forcorrosion-resistanceStarters with eutectic alloyOverload relay–13 149 F (–25 65 C)Starters with SMP Overload relay–13 131 F (–25 55 C)(provided condensation is prevented)Rockwell Automation Publication 500-TD014C-EN-P - March 20173

NEMA Contactor and Starter SpecificationsShort Circuit RatingCombination contactors and starters with disconnect switch: Bulletin 502, 506, 512, 522E, 522F, and 522GCombination Contactors and Starters with Disconnect Switch: Bulletin 502, 506, 512, 522E, 522F, and 522GFuseAvailable Short Circuit Amperes RMSMaximum VoltageSymmetrical [A][V]TypeH, K5000H, K10 000J, R600100 000L18 000L18 000Combination Lighting Contactors with Disconnect Switch: Bulletin 502LLighting Contactor RatingFuseAvailable Short Circuit Amperes RMSMaximum VoltageSymmetrical [A][V][A]Type20 100H, K5000200 300H, K10 00060020 300J, R100 000Combination Contactors and Starters with Circuit Breaker: Bulletin 503, 507, 513, 523E, 523F, and 523GEnclosureNEMAAvailable Short Circuit Amperes RMSMaximum VoltageTypeSizeSymmetrical [A][V]NEMASize0 34 50 5671, 3R, 3R/4/12, 4/4X (stainless)Unilock 3R, 7, & 90 565 0000 525 0000 510 000480Bolted 3R, 7, & 93R, 3R/4/12, 4/4X (stainless)1, 3R, 3R/4/12, 4/4X (stainless)Unilock 3R, 7, & 9Bolted 3R, 7, & 93R, 3R/4/12, 4/4X (stainless)EnclosureType1, 3R, 3R/4/12, 4/4X (stainless)Unilock 3R, 7, & 9Bolted 3R, 7, & 91, 3R, 3R/4/12, 4/4X (stainless)Unilock 3R, 7, & 9Unilock 3R, 7, & 9Bolted 3R, 7, & 94618 000725 000Combination Lighting Contactors with Circuit Breaker: Bulletin 503LLighting Contactor RatingAvailable Short Circuit Amperes RMSSymmetrical [A][A]20 30065 00020 30065 00020 30065 00020 30025 00020 10020 30010 00020 300Rockwell Automation Publication 500-TD014C-EN-P - March 2017600Maximum Voltage[V]480600

NEMA Contactor and Starter SpecificationsAC Coil DataNEMA SizeOperating Volt Amperes Burden [VA]60 Hz 122569149096149096486025452.443.96Economized DC Coil74.409.84Economized DC Coil74.409.84Economized DC Coil14419.200001 & 1P2 (2 3 poles)2 (4 5 poles)3 (2 3 poles)3 (4 5 poles)4 (2 3 poles)4 (4 5 poles)5 (Series L)6 (1)6 (Interposing relay)7 (2)7 (Interposing relay)8 (3)8 (Interposing relay)9 (4)9 (Interposing relay)(1)(2)(3)(4)Heat Dissipation [W]Coil Operating ————85 110%This rating is for the size 6 contactor coil only. All starters are shipped with an interposing relay as standard.Size 7 starters are shipped with a 250 VA control circuit transformer and an interposing relay with a 120V coil. Voltage is then rectified to DC for the contactor coil.Size 8 starters are shipped with a 350 VA control circuit transformer and an interposing relay with a 120V coil. Voltage is then rectified to DC for the contactor coil.Size 9 starters are shipped with a 750 VA control circuit transformer and an interposing relay with a 120V coil. Voltage is then rectified to DC for the contactor coil.Auxiliary Contacts (NEMA A600 and P300) — Bulletin 595, 596AC RatingDesignationA600DC Rating DesignationP300Maximum Voltage60 Hz or 50 Hz120240480600Maximum AC Contact Rating Per Pole[A]Continuous CarryingMakeBreakCurrent 0Maximum DC Contact Rating Per Pole (Maximum Continuous Carrying Current is 5 A)125V DC250V DC0.55 A0.55 A1.1 A(Requires 2 Contacts in Series)(Requires 2 Contacts in Series)Rockwell Automation Publication 500-TD014C-EN-P - March 2017Break720720720720600V DC—5

NEMA Contactor and Starter SpecificationsLoad-life CurvesBulletin 500 Line contactors and starters are designed to provide high performance in various applications. These load-life curves arebased on Rockwell Automation tests according to the requirements defined in IEC 947-4. Actual contact life may vary based on theapplication, duty cycle, and environmental conditions from that indicated by the curves.To find the contactor’s estimated electrical life, follow these guidelines: Choose the appropriate graph that most closely approximates the utilization category of the application. Locate the intersection of the life-load curve of the appropriate contactor with the application’s operational current (Ie) found on thehorizontal axis. Read the estimated contact life in millions of operations along the vertical axis.Contact Life for Mixed Utilization Categories AC3 and AC4In many applications, the utilization category cannot be defined as either purely AC3 or AC4. In those applications, the electrical lifeof the contactor can be estimated from the following equation:L mixed L AC3L1 PAC4 AC3 – 1L AC4()Where:L mixed Approximate contact life for a mixed AC3/AC4 utilization category applicationL AC3 Approximate contact life in operations for AC3 utilization category (from AC3 life-load curves below)L AC4 Approximate contact life in operations for AC4 utilization category (from AC4 life-load curves below)P AC4 Percentage of AC4 operationsUtilization CategoriesCategory Typical Duty:AC3Starting of squirrel cage motors and switching off only after the motor is up to speed.AC4Starting of squirrel cage motors with inching and plugging duty.Bulletin 500 Load / Life Curves — AC3 and AC4NEMA SIZENEMA SIZE10M8M10M8MAC36M4M4M2M1M1M800K800KOPERATING CYCLESOPERATING 0K40K40K20K20K10K10KOPERATIONAL CURRENT Ie (APMERES)6AC46MOPERATIONAL CURRENT Ie (APMERES)Rockwell Automation Publication 500-TD014C-EN-P - March 2017

NEMA Contactor and Starter SpecificationsApproximate DimensionsApproximate dimensions are shown in inches (millimeters). Dimensions are not intended for manufacturing purposes.Bulletins 500 and 509 Contactors and Starters, 3-Pole Type 1 General Purpose Lift-Off 25BEF10.75F7/8 & 1-1/8DOUBLE K.O.12 PLACES(3 ADDITIONALKNOCKOUTS AT TOP)ONE ADDITIONALKNOCKOUT ONRIGHT SIDEK00 12(BOTTOM 1(325)CDepth2.81(71)2.81(71)Ø.222 MTG HOLES2.383.382.633.634.75(BASE VIEW)SIZE 0-1 ONLY(FRONT VIEW)(LEFT VIEW)NEMA Size/Current RatingL5.25(BASE VIEW)SIZE 2 ONLYDimensions in Inches )1.88(48)2.38(60)6.42(163)8.88(226)Ø.282 MTG ins 500, 505, 509, 520E, 520F, and 520G Contactors / Starters, 3- 5-Pole Type 1 Hinged Enclosure — with or without Control TransformerAHCØ.28 [ 7,1 ]3 MTG HOLESEDJBKNOCKOUTS FOR(4) PILOT DEVICES15" X 10" X 6(5) PILOT DEVICES18" X 14" X 622" X 13" X 9"DOOR PADLOCKFEATUREFGNEMA Size/Current RatingBulletin No.00 1500 & 509500 & 509without transformer500 & 509with transformer505 & 520500 & 509505 & 520220 132AWidthBHeightCDepthDimensions in Inches 133)10.50(267)1.08(27)19.75(502)Note: For Types 3R/12, 4/4X, 4X, and Bolted Type 7 & 9 and 3R, 7 & 9 dimensions, contact your local Rockwell Automation sales office or Allen-Bradley distributor.Rockwell Automation Publication 500-TD014C-EN-P - March 20177

NEMA Contactor and Starter SpecificationsApproximate dimensions are shown in inches (millimeters). Dimensions are not intended for manufacturing purposes.Bulletins 500, 502, 503, 505, 506/X, 507/X, 509, 512/M/V, 513/M/V, 520E/F/G, 522E/F/G, and 523E/F/G Type 1 General Purpose Painted Enclosure(1)ASize 1 4NEMASizeBulletin No.0.20.26506X, 507X502, 503, 512, 513506, 507, 512M, 513M,522E, 522F, 522G, 523E, 523F, 523G502, 503, 505, 512, 513,520E, 520F, 520G500, 503, 509, 513506, 507, 522E, 522F,522G, 523E, 523F, 523G505, 506, 507,520E, 520F, 520G, 522E,522F, 522G, 523E, 523F, 523G502, 512500, 505, 509,520E, 520F, 520G502, 503, 506, 506X, 507, 507X,512, 513, 523E, 523F, 523G500, 505, 509, 520E5522E, 522F, 522G0.2343455Size 5Approximate Dimensions in Inches 25.13

2 Rockwell Automation Publication 500-TD014C-EN-P - March 2017 NEMA Contactor and Starter Specifications Specifications Electrical Ratings NEMA Size Load Voltage Continuous Current Rating Service Limit Current Rating (1) (1) Service-Limit Current Ratings — The service-limit current ratings that are shown represent the maximum rms current, in amperes, which the controller shall be permitted .