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COMMUNICATIONSF0057COMPONENT MAINTENANCE MANUALWITHILLUSTRATED PARTS LISTRADAR ALTIMETERAHV1600P/N:FIRST ISSUE: 2009/06/25Ref/Doc: 36719204-AAREVISION No: 161778974AC34-42-61 THALES Communications S.A. This document and any data includedare the property of THALES Communications. They cannot be reproduced,disclosed or utilised without the company's prior written approval.TP Page 12009/07/09
COMPONENT MAINTENANCE MANUALP/N 61778974ACTHIS PAGE INTENTIONALLY LEFT BLANK34-42-61 THALES Communications S.A. This document and any data includedare the property of THALES Communications. They cannot be reproduced,disclosed or utilised without the company's prior written approval.TP Page 22009/07/09
COMPONENT MAINTENANCE MANUALP/N 61778974ACRECORD OF No.BYISSUEDATEINSERTEDDATEBY2009/0734-42-61 THALES Communications S.A. This document and any data includedare the property of THALES Communications. They cannot be reproduced,disclosed or utilised without the company's prior written approval.ROR Page 12009/07/09
COMPONENT MAINTENANCE MANUALP/N 61778974ACTHIS PAGE INTENTIONALLY LEFT BLANK34-42-61 THALES Communications S.A. This document and any data includedare the property of THALES Communications. They cannot be reproduced,disclosed or utilised without the company's prior written approval.ROR Page 22009/07/09
COMPONENT MAINTENANCE MANUALP/N 61778974ACRECORD OF TEMPORARY REVISIONSTEMP. REV.No.ISSUEDATEINSERTEDDATEBYREMOVEDDATE34-42-61 THALES Communications S.A. This document and any data includedare the property of THALES Communications. They cannot be reproduced,disclosed or utilised without the company's prior written approval.PAGE No.BYRTR Page 12009/07/09
COMPONENT MAINTENANCE MANUALP/N 61778974ACTHIS PAGE INTENTIONALLY LEFT BLANK34-42-61 THALES Communications S.A. This document and any data includedare the property of THALES Communications. They cannot be reproduced,disclosed or utilised without the company's prior written approval.RTR Page 22009/07/09
COMPONENT MAINTENANCE MANUALP/N 61778974ACSERVICE BULLETIN LISTSERVICEREVISION INCLUDEDDATE OFBULLETIN No.No.IN REVISION INCORPORATION34-42-61 THALES Communications S.A. This document and any data includedare the property of THALES Communications. They cannot be reproduced,disclosed or utilised without the company's prior written approval.TITLESBL Page 12009/07/09
COMPONENT MAINTENANCE MANUALP/N 61778974ACTHIS PAGE INTENTIONALLY LEFT BLANK34-42-61 THALES Communications S.A. This document and any data includedare the property of THALES Communications. They cannot be reproduced,disclosed or utilised without the company's prior written approval.SBL Page 22009/07/09
COMPONENT MAINTENANCE MANUALP/N 61778974ACSERVICE INFORMATION LETTER LISTSERVICEINFORMATIONLETTER No.INCLUDEDINREVISIONDATEOFINCORPORATION34-42-61 THALES Communications S.A. This document and any data includedare the property of THALES Communications. They cannot be reproduced,disclosed or utilised without the company's prior written approval.TITLESILL Page 12009/07/09
COMPONENT MAINTENANCE MANUALP/N 61778974ACTHIS PAGE INTENTIONALLY LEFT BLANK34-42-61 THALES Communications S.A. This document and any data includedare the property of THALES Communications. They cannot be reproduced,disclosed or utilised without the company's prior written approval.SILL Page 22009/07/09
COMPONENT MAINTENANCE MANUALP/N 61778974ACLIST OF EFFECTIVE PAGESSUBJECTPAGEDATETitle Page122009/07/09BlankRecord ofRevisions122009/07/09BlankRecord in List122009/07/092009/07/09ServiceInformationLetter List122009/07/09BlankList BlankTable 09/07/092009/07/092009/07/092009/07/09BlankTesting 2009/07/092009/07/09F indicates foldout page.34-36-37 THALES Communications S.A. This document and any data includedare the property of THALES Communications. They cannot be reproduced,disclosed or utilised without the company's prior written approval.LEP Page 12009/07/09
COMPONENT MAINTENANCE MANUALP/N 61778974ACLIST OF EFFECTIVE PAGES (CONTINUED)SUBJECTTesting ECTPAGEDATETesting BlankRepair600160022009/07/09BlankAssembly 09/07/092009/07/09BlankF indicates foldout page.34-42-61 THALES Communications S.A. This document and any data includedare the property of THALES Communications. They cannot be reproduced,disclosed or utilised without the company's prior written approval.LEP Page 22009/07/09
COMPONENT MAINTENANCE MANUALP/N 61778974ACLIST OF EFFECTIVE PAGES (CONTINUED)PAGEDATEFits andClearances800180022009/07/09BlankSpecial 009/07/09SUBJECTILLUSTRATED PARTS 009/07/09BlankDETAILED NOMENCLATURE OF SPAREFigure 1F10001-010001-110001-22009/07/092009/07/09BlankF indicates foldout page.34-36-37 THALES Communications S.A. This document and any data includedare the property of THALES Communications. They cannot be reproduced,disclosed or utilised without the company's prior written approval.LEP Page 32009/07/09
COMPONENT MAINTENANCE MANUALP/N 61778974ACTHIS PAGE INTENTIONALLY LEFT BLANKF indicates foldout page.34-42-61 THALES Communications S.A. This document and any data includedare the property of THALES Communications. They cannot be reproduced,disclosed or utilised without the company's prior written approval.LEP Page 42009/07/09
COMPONENT MAINTENANCE MANUALP/N 61778974ACTABLE OF CONTENTSSUBJECTPAGERECORD OF REVISIONS .1RECORD OF TEMPORARY REVISIONS.1SERVICE BULLETIN LIST .1SERVICE INFORMATION LETTER LIST .1LIST OF EFFECTIVE PAGES.1LIST OF EFFECTIVE PAGES (continued).2LIST OF EFFECTIVE PAGES (continued).3TABLE OF CONTENTS .1INTRODUCTION .11. General .12. General arrangement.53. Maintenance task oriented support system task/subtask numbering .84. Symbols and definitions .175. List of abbreviations .20DESCRIPTION AND OPERATION .11. Description .12. Operation .1TESTING AND FAULT ISOLATION.10011. Introduction .10012. Measurement Tools Required.10023. Procedure .10024. AHV1600 transceiver - testing .10175. Test report.10486. Fault isolation.1060DISASSEMBLY .30011. General .30012. Disassembly of DMB board .30023. Disassembly of Power Supply STAGE .30034. Disassembly of RADIO module .30045. Disassembly of HIRF module .30056. Disassembly of MOTHER - I/O STAGE .30067. Disassembly of chassis.3007CLEANING .40011. Cleaning of AHV1600 transceiver.4001INSPECTION / CHECK .50011. Inspection / Check of AHV1600 transceiver .5001REPAIR .60011. Repair of AHV1600 transceiver .6001ASSEMBLY .70011. General .70012. Assembly of DMB board .70023. Assembly of Power Supply STAGE .700334-42-61 THALES Communications S.A. This document and any data includedare the property of THALES Communications. They cannot be reproduced,disclosed or utilised without the company's prior written approval.TOC Page 12009/07/09
COMPONENT MAINTENANCE MANUALP/N 61778974AC4. Assembly of RADIO module . 70055. Assembly of HIRF module . 70066. Assembly of MOTHER - I/O STAGE . 70097. Assembly of chassis . 7010FITS AND CLEARANCES. 80011. Tightening torques . 8001SPECIAL TOOLS, FIXTURES, EQUIPMENT AND CONSUMABLES. 90011. Special Tool, Fixtures and Equipment . 90012. Consumables Materials . 90073. 100 Feet and 120 Feet Delay Line Fabrication. 9008STORAGE (INCLUDING TRANSPORTATION) . 150011. Storage . 15001ILLUSTRATED PARTS LIST . 11. Introduction . 134-42-61 THALES Communications S.A. This document and any data includedare the property of THALES Communications. They cannot be reproduced,disclosed or utilised without the company's prior written approval.TOC Page 22009/07/09
COMPONENT MAINTENANCE MANUALP/N 61778974ACINTRODUCTIONTASK 34-42-61-871-801-A011.GENERALA. Purpose of the ManualThe Component Maintenance Manual (CMM) conforms to ATA Specification No. 2200.The CMM provides shop verified procedures that enable a technician to restore thecomponent to its serviceable condition in the overhaul shop.The Abbreviated Component Maintenance Manual (ACMM) is a brief version of the CMM,for simple components, which require periodic maintenance and/or testing.The Manufacturer prepares the ACMM/CMM for each Repairable or Overhaulable unit.THALES Publications use both metric and non metric system of measurement. Thesystem used in the original reference documents is given first, followed by the conversioninto the other system in brackets.B. Manual Breakdown ArrangementThe information contained in the CMM, has been divided into three main categories:-Description and Operation (DO),-Maintenance Procedure (MP),Illustrated Parts List (IPL).The table below gives the identifications (Pageblock) used for the three categories of data.34-42-61 THALES Communications S.A. This document and any data includedare the property of THALES Communications. They cannot be reproduced,disclosed or utilised without the company's prior written approval.INTRO Page 12009/07/09
COMPONENT MAINTENANCE MANUALP/N 61778974ACC. Page Block (PAGEBLOCK) AssignmentTABLE tionINTRODUCTION01 99DESCRIPTION AND OPERATION11 999TESTING AND FAULT ISOLATION10001001 1999SCHEMATIC AND WIRING DIAGRAMS20002001 2999DISASSEMBLY30003001 3999CLEANING40004001 4999CHECK50005001 5999REPAIR60006001 6999ASSEMBLY70007001 7999FITS AND CLEARANCES80008001 8999SPECIAL TOOLS, FIXTURES, EQUIPMENTAND CONSUMABLES90009001 9999SPECIAL PROCEDURES1100011001 11999REMOVAL1200012001 12999INSTALLATION1300013001 13999SERVICING1400014001 14999STORAGE (including TRANSPORTATION)1500015001 15999REWORK (Service Bulletin accomplishment)1600016001 16999ILLUSTRATED PARTS LIST1000010001 10999PAGEBLOCK Type34-42-61 THALES Communications S.A. This document and any data includedare the property of THALES Communications. They cannot be reproduced,disclosed or utilised without the company's prior written approval.INTRO Page 22009/07/09
COMPONENT MAINTENANCE MANUALP/N 61778974AC(1) The Introduction explains the organization of the data in the CMM and the use of thedata (DO and MP parts only)For IPL part: see IPL INTRO (PAGEBLOCK 10000).The introduction includes a glossary of non-standard abbreviations.(2) Description and OperationThis pageblock gives general overall information.It gives a mechanical and an electrical description.It explains the configuration and the operation of the component.It explains external connector interconnections in the component.(3) Testing and Fault IsolationThis pageblock contains specific tests and procedures required to determine thecondition of a component.It includes fault isolation data.(4) Schematic and Wiring DiagramsThis pageblock contains all schematic diagrams, wiring and interconnecting diagramsof cards, chassis wiring, modules, subassemblies.(5) DisassemblyThis pageblock gives step by step disassembly instructions in a logical sequence (inthe order of IPL item numbers). It includes references to the figure item numbers fromthe IPL illustration(s) where applicable.(6) CleaningThis pageblock gives step by step description of the cleaning operations for thecomponent and its parts.(7) CheckThis pageblock gives all the check procedures that are necessary during shopmaintenance.(8) RepairThis pageblock contains detailed repair procedures and specifications necessary torestore a worn or damaged part to serviceable condition.(9) AssemblyThis pageblock gives step by step assembly instructions in a logical sequence,references to the figure item numbers from the IPL illustration(s) where applicable.34-42-61 THALES Communications S.A. This document and any data includedare the property of THALES Communications. They cannot be reproduced,disclosed or utilised without the company's prior written approval.INTRO Page 32009/07/09
COMPONENT MAINTENANCE MANUALP/N 61778974AC(10) Fits and ClearancesThis pageblock provides the fits and clearances data, in one or more tables, andtorque tightening figures if applicable.(11) Special Tools, Fixtures, Equipment and ConsumablesThis pageblock lists all special tools, fixtures, equipment and consumables necessaryfor maintenance actions given in the other pageblocks.(12) Illustrated Parts ListThis pageblock contains the complete list of all the parts of the component (Fordetailed description of the IPL, see IPL INTRO).(13) Special ProceduresThis pageblock contains tasks which are not part of the other pageblocks, but arenecessary as a result of other maintenance tasks.These tasks are self-contained repairs or preventive maintenance.(14) RemovalNot applicable.(15) InstallationNot applicable.(16) ServicingNot applicable.(17) StorageThis pageblock contains requirements related to preparation for transportation, specialhandling, packaging, storage and preservation requirements of the component afterassembly or test.(18) ReworkNot applicable34-42-61 THALES Communications S.A. This document and any data includedare the property of THALES Communications. They cannot be reproduced,disclosed or utilised without the company's prior written approval.INTRO Page 42009/07/09
COMPONENT MAINTENANCE MANUALP/N 61778974ACTASK 34-42-61-879-801-A012.GENERAL ARRANGEMENTA. PRELIMINARY PAGES AT THE BEGINNING OF THE CMM(1) Title Page (TP)(2) Record of Revisions (ROR)(3) Transmittal Sheet (TS)List page numbers of the revised pages and a brief description of the revision toaffected pages.Include insertion instruction for all supplied pages.(4) Record of Temporary Revisions (RTR)List the temporary revisions which shall be removed from the manual or which remainstill effective.(5) List of Service Bulletins (LSB)List the Service Bulletins and the Service Information Letters which are applicable forthe equipment.(6) List of Effective Pages (LEP) (printed CMMs only)List all effective pages for a given revision issue.New pages are indicated by N, revised by R or deleted by D.(7) Table of Contents (TOC)List all major sub divisions of each page block contained in the manual.(8) List of Illustrations (LI)List all illustrations contained in the manual.34-42-61 THALES Communications S.A. This document and any data includedare the property of THALES Communications. They cannot be reproduced,disclosed or utilised without the company's prior written approval.INTRO Page 52009/07/09
COMPONENT MAINTENANCE MANUALP/N 61778974ACB. INTRODUCTION (INTRO) STRUCTURE(1) GeneralThe introduction is broken down into Tasks.This Task gives general information related to the CMM content.(2) General arrangement(3) Maintenance Task Oriented Support System (MTOSS) Task/Subtask numberingThis Task explains MTOSS Task/Subtask numbering system.(4) Symbols and Definitions(5) Glossary of AbbreviationsC. DESCRIPTION AND OPERATION (DO) STRUCTURE(1) GeneralThe Description and Operation is broken down into Tasks.This Task gives general overall information.(2) DescriptionThis Task gives a mechanical and electrical description of the component.(3) OperationThis Task explains the configuration and the operation of the component and itssubassemblies.D. MAINTENANCE PROCEDURE (MP) STRUCTURE(1) GeneralThe Maintenance Procedure is broken down into Tasks and Subtasks.The MP is broken down into Tasks and Subtasks. Each Task is broken down into fiveTopics:-Reason for the job,-Job set-up information,-Job set-up,-Procedure,-Close-up (if applicable).34-42-61 THALES Communications S.A. This document and any data includedare the property of THALES Communications. They cannot be reproduced,disclosed or utilised without the company's prior written approval.INTRO Page 62009/07/09
COMPONENT MAINTENANCE MANUALP/N 61778974AC(2) Reason for the jobThis topic is used to explain the reason for the Task, but if the Task title givessufficient information, then the statement "Self explanatory" is used.(3) Job set-up informationThis Topic is broken down into four tables:-Fixtures, Tools and Support Equipment,-Consumable Materials,-Expendable Parts,-Referenced Information.(a) Fixtures, Tools and Support EquipmentThis Table lists the fixtures, tools and support equipment required for themaintenance procedure. They can be of two types:-Special Tools and equipment identified by their Part/Number.-Standard Tools and Equipment identified by technical description. In this casethe mention "No specific" is given in the reference column.(b) Consumable MaterialsThis table lists all consumable materials used during the maintenance procedure.(c) Expendable PartsThis table lists the IPC CSN (Catalogue Sequence Number) of all expendableparts used in the maintenance procedure.The IPL gives the corresponding Part/Numbers.(d) Referenced InformationThis table lists all the cross references to other documents.(e) Job set-upThis topic gives all the instructions necessary to prepare for the procedure.The instructions are broken down into Subtasks.(f) ProcedureThis Topic gives all the instructions necessary to do the maintenance procedure.The instructions are broken down into Subtasks.34-42-61 THALES Communications S.A. This document and any data includedare the property of THALES Communications. They cannot be reproduced,disclosed or utilised without the company's prior written approval.INTRO Page 72009/07/09
COMPONENT MAINTENANCE MANUALP/N 61778974AC(g) Close-upThis topic gives all the instructions necessary to put the component back to itsinitial configuration.The instructions are broken down into Subtasks.TASK 34-42-61-879-802-A013.MAINTENANCE TASK ORIENTED SUPPORT SYSTEM TASK/SUBTASK NUMBERINGA. GENERALThe functional arrangement of data and the numbering system form the basis for theassignment of maintenance Task/Subtask numbers to each maintenance operation (Task)described in the CMM. Task/Subtask numbers are mainly for the use of the Datamanagement and have no significance for the reader of the CMM. The Introduction(INTRO) and the Description and Operation (DO) are broken down into Tasks. TheMaintenance Procedures (MP) is broken down into Tasks and Subtasks.(1) TASKA TASK is defined as:-A maintenance work procedure, which contains a sequence of work steps, whichmay be organised into Subtasks.-A block of data e.g. Description and Operation.A table, an illustration or a multi sheet illustration e.g. Figure x Sheets 1 through to 4will all be part of one Task.(2) SUBTASKA SUBTASK is a single skill work step or group of work steps within a Task, whichprovides detail of a significant part of the procedure. The completion of a SUBTASKmust be possible in one location at one time.34-42-61 THALES Communications S.A. This document and any data includedare the property of THALES Communications. They cannot be reproduced,disclosed or utilised without the company's prior written approval.INTRO Page 82009/07/09
COMPONENT MAINTENANCE MANUALP/N 61778974ACB. STRUCTURE OF TASK/SUBTASK NUMBERS(1) Table of Task / Subtask numbersTABLE 34-42-61-992-002-A01Structure of Task / Subtask numbersFORMTag name xx xx xx xxx xxx xxx xxx123456ELEMENT(2) Element 1The tag name is the word TASK, SUBTASK or GRAPHIC.(3) Element 2ATA number (six digits).(4) Element 3MTOSS function code (three digits).It is used to indicate the particular maintenance function involved.For each tag name, this code is selected from numbers 000 through 999 as listed inthe table Pageblock Assignment.(5) Element 4Sequential number of the function code (three digits).It enables a unique identification number to be allocated for all Tasks/Subtasks whichare similarly numbered throughout the preceding elements.Tasks and Subtasks are numbered differently:-Task idents begin at 801 and rise, sequentially, to 999 (maximum) within theprocedure,-Subtask idents begin at 001 and rise, sequentially, to 800 (maximum) within theprocedure.Illustrations and Tables are considered as Tasks. These Task idents begin at 001 andrise, sequentially, to 999 (maximum) within the procedure.NOTE:If a particular Task or Subtask is deleted, the Task/Subtask number mustnot be re used.34-42-61 THALES Communications S.A. This document and any data includedare the property of THALES Communications. They cannot be reproduced,disclosed or utilised without the company's prior written approval.INTRO Page 92009/07/09
COMPONENT MAINTENANCE MANUALP/N 61778974AC(6) Element 5Alphanumeric indicator (three characters):-the first character is a letter to indicate a different configuration due to differentcriteria configuration (modification, Service Bulletin(s), variations of workpractices, .),-the second and third charactersmethods/techniques of maintenance.aredigitstoindicatealternative(7) Element 6Alphanumeric indicator (three characters).It is to be assigned by an airline to highlight unique airline data.(8) ExampleTABLE 34-42-61-992-003-A01Structure of TaskEXAMPLETASK xx yy zz 000 801 A01ELEMENTTag name1234TABLE 34-42-61-992-004-A01Structure of TaskELEMENTDEFINITION1ATA number of the equipment2MTOSS function code (ex: 000 REMOVAL AND DISASSEMBLY)3Sequential number of the function code (ex: 801 first Task of the REMOVAL ANDDISASSEMBLY type)4A first configuration, 01 first methodC. MTOSS FUNCTION CODESThe first two digits of the numbering system fourth element are in accordance with the ATASpecification No. 2200, although in some instances there is variation by using a third digitfor further breakdown of the basic function.34-42-61 THALES Communications S.A. This document and any data includedare the property of THALES Communications. They cannot be reproduced,disclosed or utilised without the company's prior written approval.INTRO Page 102009/07/09
COMPONENT MAINTENANCE MANUALP/N 61778974ACTABLE 34-42-61-992-005-A01Removal and Disassembly000Removal and Disassembly010Removal of complete component from transportation/work stand020Disassembly of unit into modular units030Disassembly of modules into subassemblies040Disassembly of subassemblies into individual parts050Removal of accessories/components not part of subject unit/opening panels foraccess060Disassembly of accessories into subassemblies070Disassembly of accessory into subassemblies into individual parts080Remove test equipment090Disassemble support equipmentTABLE 34-42-61-992-006-A01Cleaning100Cleaning110Chemical cleaning/power flushing120Wet or dry abrasive cleaning130Ultrasonic cleaning140Mechanical/hand cleaning150Unassigned160Compressed air/miscellaneous hand cleaning or combination of proc
The CMM provides shop verified procedures that enable a technician to restore the component to its serviceable condition in the overhaul shop. The Abbreviated Component Maintenance Manual (ACMM) is a brief version of the CMM, for simple components, which require periodic maintenance and/or testing.
