Sn Series - Sullair Industrial & Portable Air Compressors

Transcription

Sn SeriesLubricated Rotary Screw Air CompressorsConstant Speed and Variable Speed Drives55–75 kW 75–100 hp

AboutSullairFor more than 50 years, Sullair has been on the leading edge of compressedair solutions. We were one of the first to execute rotary screw technology in our aircompressors, and our machines are famous all over the world for their legendarydurability. As the industry moves forward, Sullair will always be at the forefront withquality people, innovative solutions, and air compressors that are built to last.Sullair was founded in Michigan City, Indiana in 1965, and has since expandedwith a broad international network to serve customers in every corner of theglobe. Sullair has offices in Chicago and manufacturing facilities in the UnitedStates and China — all ISO 9001 certified to ensure the highest qualitystandards in manufacturing. In addition, Sullair Suzhou and Shenzhenfacilities are ISO 14001 and OHSAS 18001 certified.Sullair is A Hitachi Group CompanyRELIABILITY.DURABILITY.PERFORMANCE.These are the pillars that drive the qualityof Sullair compressed air solutions. It’s apromise we keep with every machinewe make.RELIABILITYCustomers who work with Sullair have found that the intangibles makeall the difference — things like trust, confidence, and peace of mind.They go to work every day having full faith in their equipment, as wellas the knowledge that dedicated distributors and Sullair personnelhave their back every step of the way.DURABILITYBulletproof. Built to last. However you spin it, Sullair compressed air solutions arein it for the long haul, driven by the design of the legendary air end. In factories andshops all over the world, you’ll find Sullair compressors that have stood the test oftime, running consistently today like they did on day one.PERFORMANCEYou have high expectations for your operations, and we make machines that shareyour work ethic. Sullair compressed air solutions do what they’re supposed to do,and they do it extremely well for a very long time. And working with us means not onlyaccess to clean, quality air, but also the tools you need to optimize this vital resource.2

SN SeriesCompressorsEFFICIENCYHigh performance with low energy usage. That’s SN Seriesefficiency — achieved by combining carefully-selectedhigh efficiency components.DURABILITYSullair builds compressors to last. Key to SN Seriesdurability and long-lasting performance: the legendaryand proven Sullair air end, a robust 3G enclosure, highquality craftsmanship and a precisely engineered designto tie it all together.RELIABILITYCompressors are key to your operation running smoothly.The reliable performance of the SN Series helps ensuremaximum uptime — and maximum confidence.SERVICEABILITYLift-off panels. Oil sampling valve. Tilt and slide oil/aftercooler.Integrated moisture separator. The SN Series package hasbeen designed to make servicing quick and easy.INNOVATIONSullair continuously integrates new ideas and technologiesfor better, more energy efficient compressed air solutions.3

SN SERIESSullair SN Series air compressors feature the robust, globallyrecognized air end with the highly efficient asymmetric profileand tapered roller bearings — backed by the Sullair comprehensive10-year Diamond Warranty.SN Series 75–100 hp compressors include:enclosure design with lift-off panels for easymaintenance Improved air/oil separator design Oversized oil/aftercooler with higher coolingcapacities (46 C/115 F) Efficient centrifugal fan and housing 7 Sullair Touch Screen Controller (STS): Provides easyaccess to all key compressor performance parameters Easy access oil sampling valve Factory filled with 10,000-hour Genuine Sullube 3G4SN Series compressors can significantly reduceoperating and energy costs over the entirecompressor life cycle: Proven air end with the low-restriction inlet valve Premium efficient drive motor design Low-pressure-drop air-fluid separation system toprevent energy lossImproved air filtration translates into:separator life Improved fluid filter life Less lubricant contamination Extended

the sullairadvantageSTANDARD FEATURES Legendaryair end Low-restriction inlet valve Low carryover air/oil separator design High efficiency drive and fan motor Integral compressor sequencing NEMA 4 Wye-Delta starter cabinet TEFC Motor 7 Sullair Touch Screen Controller (STS) Compact footprint Genuine Sullube 10,000-hour, non-varnishing,biodegradable compressor fluid Optimalair air filter providing 10 times betterfiltration than other filtersQUIET DESIGN Airend, motor, and receiver tank mountedon rubber isolators Insulated intake and exhaust louvers Low-noise fanYour Diamond DecadeStarts Today onfirming the Sullair rugged design and commitmentCto customer satisfaction, all new lubricated stationary aircompressors (with discharge pressures up to 150 psig)include comprehensive extended warranty coverage:10 years air end protection5 years coverage on:motor Fan motor Aftercooler Oil cooler Separator vessel Variable speed drive (if equipped) MainOPTIONS Choiceof air- or water-cooled Cold-weather package Weather hood EES heat recovery system Spiral Valve technology VSD starter Magnetic air inlet filters (standard on VSD) High ambient package (55 C, 131 F)Available on SN55 models only PristineFG food grade compressor fluid Oil containment pan (ships loose) AirLinx Remote Connectivity: Provides fast and easy remote monitoring ofcompressor functions from any connected device:computer, tablet or phoneTo reduce fluid disposal costs, SN Seriescompressors are factory-filled withbiodegradable Genuine Sullube 10,000-hour fluid. Protectsand cleans (no varnish)operating temperatures Optimal viscosity Environmentally friendly Reduces fluid loss High flash point (505 F/263 C) Controls5

SN Series 75–100 hp CompressorsVARIABLE SPEED DRIVEDRIVE COUPLING ELEMENT Robust, Easy Maximum Designedreliable and compactefficiency Operating consistencyAFTERCOOLER/OIL COOLER Oversizedtwo-piece design helps eliminatethermal shock Integrated moisture separator Rated at 46 C/115 FLEGENDARY SULLAIR AIR END Asymmetricalrotors made in the USA Durable Proven Backed6bearing designby 10-year Diamond Warrantyaccess allows change without disturbing hubsfor air end/motor protection

SULLAIR OPTIMALAIR AIR FILTER Providesindustry’s finest inlet filtrationfluid clean and extends internal component life Reduced pressure drop during operating life resultsin energy savings 99.95% overall efficiency/0.4 micron KeepsSULLAIR OPTIMIZER AIR-FLUID SEPARATOR High-efficiencymediapressure drop for reduced powerconsumption Less than 3 ppm carryover to reducemake-up fluid LowOIL SAMPLING VALVE Easypush button, metered valve allowsfor sampling while machineis in operation Simplifies maintaining yourDiamond Warranty7500V model shown7

AIR COMPRESSOR CAPAVARIABLE SPEED DRIVE (VSD)PART-LOA D PER FO R MA NCE ASSE S SM E NT120For Maximum Energy Efficiencyand Operating ConsistencyP OW E R ( % )1008060402000102030405060708090CA PA CITY ( % )Single-Stage Lubricated Load/Unload (based on one gallon/storage per cfm)Single-Stage Lubricated Inlet Modulation with BlowdownSingle-Stage Lubricated Variable SpeedReference: Compressed Air and Gas Handbook, 6th Edition, pages 221-223.100Sullair Compressors with VSD Provide:n Excellent energy savingsn Relief from potential peak demand chargesn Possible utility company rebatesn Stable system pressuren Consistent product qualityn Reduced system air leaksn Reduced storage requirementsn Flexibility for future growthn Lowest life-cycle costn DC link chokeThe chart above is a representation of nominal control systems for genericcomparative purposes. A detailed and accurate comparison of specificcompressor models is available from your authorized distributor.YOUR COMPRESSED AIR SYSTEM CAN IMPROVE YOUR BOTTOM LINE:35% energy savings in the first five yearsIn just five years, the electrical power cost to operate a standardcompressor can be more than six times greater than its purchase price.Total compressor flexibilitySullair VSD compressors provide flexibility to vary both capacity andpressure. This allows you to “grow” your air system without addingmore compressors.8Soft start is standard with unlimited starts and stopsneed for Wye-Delta and other soft starters No need to control the number of hot or cold starts Unlimited starts and stops save electrical costs Avoids high electrical current at start-up No

ACITY CONTROL OPTIONSSpiral Valve TechnologyHow the Spiral Valve Operation WorksThe compression volume varies to suit the air demandby progressively opening or closing internal bypassports on the air end.CO MPR ESSO R PER FO R MA N CE CO MPARISON100PO WER ( %)80Capacity is matched to system demand, reducingcycling time and extending component life.6040Part-load capacity and efficiency can produce energysavings from 17–35%.LOAD/UNLOAD*INLET MODULATION W/BLOWDOWNSULLAIR SPIRAL VALVE200102030405060708090100FLO W ( %)Variable Displacement Air EndThe Sullair variable displacement air end maintains system pressureto the plant to match air demand. Since the Spiral Valve compressorsuse large, efficient, slow running rotors, a lower power consumptionis achieved at the top end of capacity. Oil foaming does not occur, airis not wasted to atmosphere, and bearings last longer.The chart above is a representation of nominal control systems for generic comparativepurposes. A detailed and accurate comparison of specific compressor models is availablefrom your authorized distributor.The motor and air end run at optimum speed and therefore maintainoptimum efficiency throughout the full variable output range.Sullair Spiral Valve compressors react quickly to rapid changesin demand. The effective rotor length is progressively reduced asthe demand is reduced which provides the most efficient part loadcontrol system to 55% output. This system is extremely simple andprovides a cost effective, energy efficient control alternative.BYPASS PORTS IN STATORRotors removed to show Bypass PortsCLOSED BYPASS PORTSPARTIALLY OPEN BYPASS PORTSOPEN BYPASS PORTSAIR INLETAIR INLETAIR INLETCOMPRESSEDAIR OUTEFFECTIVECOMPRESSIONVOLUMECOMPRESSEDAIR OUTEFFECTIVECOMPRESSIONVOLUMECOMPRESSEDAIR OUTEFFECTIVECOMPRESSIONVOLUME9

Ultimate in User ControlActual SizeOptional Mimic ScreenOptional Analog /Digital ScreenThe Sullair Touch Screen (STS) Controller utilizes a large7 color screen for easy viewing in any lighting conditionsMenu-driven screens provide easy access to all compressor controls Supportfor sequencing up to 16 compressors More communication capabilities: Ethernet, ModBus RTU andModBus TCP, Cellular (AirLinx service) Remote access capability via VNC (Virtual Network Computing) protocol Start/Stop scheduling with pressure control NEMA 4 environmental protection Discreet Start and Stop .87 in (22 mm) buttons10 Brightoperating status LEDs even when display is dimmed Expandable I/O for additional sensor monitoring and output control Supports power monitoring Trend graphing of operational parameters Most controller functions and adjustments via protectedcontroller submenus New data download capabilities

Stationary Air Power SystemsWith our expertise in analyzing, managing andcontrolling compressed air, Sullair offers totalcompressed air solutions that help you reduceenergy costs and improve productivity. Plantair audits Energy efficient products Compressed air system controls Equipment to monitor and manage air systems Air distribution products After-purchase supportPlus a full complement of OEM parts andlubricants to help keep your compressorsrunning optimally.Each component of the system is carefullymatched for capacity and pressure to providemaximum performance and energy efficiency.Wet StorageDry StorageRefrigeratedDryerRotary Screw r Separator11

Technical SPECIFICATIONS60hz FrequencyMODEL #For more information, contact yourlocal authorized Sullair distributor.Weight(ODP)Full load capacitiesMOTOR100 psiacfm7 barm³/min125 psiacfm9 barm³/min150 psiacfm10 barm³/min175 psiacfm12 elinLxWxHin (mm)dBA2 NPT87.5 x 43.4 x 68.5(2223 x 1103 x 1740)70–73 2019 Sullair, LLC. All rights reserved. Specifications subject to change without notice. SAPSNSeries201903-1The Sullair symbol, Sullair wordmark, AirLinx, EES, Optimalair and Sullube are registered trademarks of Sullair, LLC. PristineFG is a trademark of Sullair, LLC.

air compressor capacity control options. 20 40 60 80 100 0 10 20 30 40 50 60 70 80 90 100. flo oer coressor erforance coarison. loadunload inlet odulation blodon sullair siral valve. closed bypass ports partially open bypass ports open bypass ports. rotors removed to show bypass ports. bypass ports in stator. effective compression