Transcription
Exhaust Product Guidefor Medium- & Heavy-duty Vehicles andEquipment.VGn FST t MBNQT t 5VCJOH POOFDUPST t 4UBDLT 5BJMQJQFT t &MCPXT t )BOHFST #SBDLFUT t 4IJFMETThis publication contains a wide selection of standard mufflersand exhaust components for diesel-powered vehicles andequipment that operate in a variety of conditions. For assistance,contact Donaldson or your local Donaldson distributor.Distributed by:
TABLE OF CONTENTSMEDIUM- AND HEAVY-DUTY EXHAUST PRODUCTSCATALOG NO. F116080Our innovative products solvecomplex filtration and exhaustThis publication contains a wide selection of standard exhaust components for bothpeople’s lives, enhance engineoriginal equipment manufacturers and replacement parts for existing diesel-poweredand equipment performance andvehicles and equipment that operate in a variety of conditions. For assistance withprotect our environment.muffler or accessory selection, contact your local Donaldson distributor or dealer.Donaldson has the technicalOverview . 2Muffler Selection & Specifications. 45Exhaust Product Line.2Expanded Catalog Content andWhere to Buy .4History .5Diesel Retrofit Emissions Solutions.6Engine Exhaust Flow & Airflow Calculations .7Engine Aftermarket Exhaust Warranty .8Attenuation & BackpressureBy Muffler Style & Inlet/Outlet Size .47Muffler Specifications by Part Number .53Muffler Specifications by Style & Inlet .66expertise, superior customersupport and vast network oflocations around the world tomeet your toughest needs– from initial system designthrough replacement products.ImproveEnhanceAccessories. 9Exhaust System Components . 10Common System Configurations. 11Exhaust Joint/Connections . 12Exhaust Clamps . 13-17Heat Sleeves & Heat Wraps . 18Flex Tubing & Cut to Length Flex . 18-19Sliding clamps 2nd generation.20V-Band Clamps for Flanged Connections.21Flared Connectors & Adapters.22Reducers/Expanders.23Tilt Cab Ball & Cone Connectors .24Y or Wye Adapter Pipe .24Splitter Tee Adapter .24Stack Caps .25Universal Swivel Hanger .25Universal Mounting Bracket .25Pipe Hangers .25Universal Pipe Guards & Clamps .26Elbows & Bent Tubes .26-29Straight Tubing & Stack Pipes .30-32Tailpipes .32Spark Arrestors .33Muffler Guards & Accessories .34Muffler Hangers .34Heavy-Duty Muffler Mounting Straps .34-36Heavy-Duty HangersGrab Handles, Manifold Tube/Flange &Threaded Adapters .37Exhaust Ejectors & Check Valves .38-39DPF Pulse Cleaner .40-41DPF Thermal regenerator .42-43Shoptalk . 67Shoptalk - Free Subscription! . 67Purpose of an Exhaust System.68Muffler Design & Performance .68Exhaust Product Materials.69Noise Sources .70European Noise Legislation Off Road .71Rules of Thumb .72Emissions Devices & Acoustic Silencing .72Familiar Sounds on the dBA Noise Scale.72Emissions Mandates & Timing .73Diesel Particulate Matter (PM) Allowedper Horsepower-Hour (soot vials) .73Cutting & Installation Instructionsfor Flex Tubing . 74Donaldson & Industry Acronyms .75Engine Brake & Exhaust Silencer .75SealClamp Installation Instructions . 76-77Terms & Definitions .78Part number index gies/emissionMedium- and Heavy-Duty Exhaust Products t 1OVERVIEWsystem challenges that improve
ExhaustProductLinePageHeader- Left.VGn FSTPageSub IBSBDUFSJTUJDT 3FQMBDFNFOUTHeader - Left NOT USINGDonaldson MufflersFeatures and Benefitsof Donaldson MufflersDonaldson exhaust systems are original equipment on most pre-2007medium- and heavy-duty trucks manufactured in North America.Donaldson engineers work with many OE truck and off-road equipmentmanufacturers to design and build quality exhaust systems based on thespecific performance.Low BackpressureOVERVIEWBetter fuel economy and efficientengine performanceTruck Mufflers for Every BudgetAluminized SteelDelivers long service life andis corrosion resistantBEST1BSU /P . . Lightweight ConstructionMinimizes stress and vibrationon mounting systemHigh Temperature PaintAvailable on select product.Paint adds corrosion resistanceand enhanced finishBETTERGOOD1BSU /P . 1BSU /P . t NJMMJPO NJMF XBSSBOUZ PO . – stainless steel Silent Partner t NJMF XBSSBOUZ PO . o aluminized steel Silent Partnert 4VQFSJPS BDPVTUJD QFSGPSNBODF o specifically addresses engine brakenoise by silencing engine brake“bark”t . %POBMETPO NVGn FSt .FFUT BMM 0&. CBDL QSFTTVSF strength and life requirementst &YIBVTU OPJTF MFWFM JT E# " RVJFUFS UIBO . NVGn FSt 5IF . JT UIF NPTU DPNNPO NPTU QPQVMBS TFSWJDF NVGn FS JO UIF industryt -PX CBDL QSFTTVSF QSPWJEFT HPPE fuel economy and efficient engineperformanceWhat external DIBSBDUFSJTUJDT EJGGFSFOUJBUF NVGn FSTt 4IBQF PG NVGn FS HFOFSBMMZ SPVOE PS PWBMt 4UZMF JOMFU PVUMFU DPOm HVSBUJPOT PO UIF NVGn FSt .BUFSJBMTWhat internal DIBSBDUFSJTUJDT EJGGFSFOUJBUF NVGn FSTt 8SBQQFE XJUI JOTVMBUJPO PS VOXSBQQFE t *OTVMBUJPO TBOEXJDIFE CFUXFFO BO JOOFS BOE BO outer body- Reduces noise/high frequency- Lowers outer shell temperature- Reduces radiated heatt 2VBOUJUZ TJ[F BOE QPTJUJPO PG JOUFSOBM CBGn FT BOE tubes2 t Medium- and Heavy-Duty Exhaust ProductsInternalHeat &NoiseOuter tration.com/technologies/emission
Page Header- RightExhaustProductLinePage Sub Header- Right NOT USING&YIBVTU POmHVSBUJPOT .VGnFS 4UZMFT .BUFSJBMT "DDFTTPSJFTExhaust System eororEngine.VGnFS 4UZMFT4UZMF End Inlet /End0VUMFU 0O FOUFSStyle 2End Inlet /EndOutlet/OffsetExhaust Product MaterialsA number of different materials are found in exhaustsystems. Often different options are available for use inB TJOHMF BQQMJDBUJPO 4JODF NBUFSJBMT WBSZ JO TUSFOHUI DPSSPTJPO SFTJTUBODF BOE QSJDF B QBSUJDVMBS NBUFSJBM NBZ be preferred in individual applications and components.4PNF PG UIF NPTU DPNNPO NBUFSJBMT UIFJS RVBMJUJFT BOE their typical uses are listed in the following table.Materials*Used inAluminized MildSteel.VGnFST Stainless SteelXJUI BOE XJUIPVU BMVNJOJ[FE DPBUJOHFlexible TubingQualities(PPE PSSPTJPO 3FTJTUBODF&YIBVTU PNQPOFOUT.VGnFSTStronger&YDFMMFOU PSSPTJPO 3FTJTUBODFExhaust componentsStyle 2ADual End Inlet /End OutletStyle 3Side Inlet /End OutletEmissions Products ISPNFAccessoriesBright Mirror FinishGalvanizedFlexible Tubing-PX .BUFSJBM PTU 5FNQFSBUVSF -JNJU ¡' ¡ PME 3PMMFEAccessories1PPS PSSPTJPO 3FTJTUBODF-PX PTU 4FF QH GPS NPSF GVSUIFS EFTDSJQUJPOT PG NBUFSJBMT VTFE CZ %POBMETPO JO exhaust system products.Style 4End Inlet /Side Outlet4UZMF *OMFU 0VUMFU PO Same End4UZMF Side Inlet /Side �ltration.com/technologies/emissionMedium- and Heavy-Duty Exhaust Products t 3OVERVIEWoror
Expanded Catalog Content &Where to BuyNew & Expanded Catalog ContentThis edition of the Donaldson exhaust catalog includes the following additional information:New Heavy-Duty AccessoriesOVERVIEWNewer and/or retrofit emissions systems weigh considerably more thanthe traditional OE exhaust system and require new mounting hardware toaccommodate the extra weight. Our more popular heavy-duty bracketsand clamps have been added.VGn FS %JNFOTJPOT 4QFDT5IF FTUJNBUFE TPVOE SFEVDUJPO BUUFOVBUJPO SBOHF JO EC" GPS BMM %POBMETPO NVGn FST IBT CFFO BEEFE UP UIF NVGn FS TFMFDUJPO tables starting page 47. We have also expanded the dimensionalTFDUJPO CZ NVGn FS TUZMF UP JODMVEF BMM NVGn FS EJNFOTJPOT BOE NVGn FS JMMVTUSBUJPOT .VGn FS 4PVOE 3FEVDUJPO SPTT 3FGFSFODF PNQBSFE UP PVS QSFWJPVT QVCMJDBUJPO UIJT TFDUJPO JODMVEF IVOESFET PG OFX DSPTT SFGFSFODFT 8F EP encourage you to use the Donaldson on-line cross reference for the latest information.Shoptalk SectionShoptalk is all about sharing helpful information to become more informed about Donaldson exhaustproducts and systems. This section includes installation tips for and fact sheets for many exhaust/emissions products and technologies.Confused About Which Exhaust Clamp ToSelect or What Clamp Should be Used?Depending on your exhaust joint andXIBU ZPVhSF DPOOFDUJOH UP JUhT OPU BMXBZT so easy to determine which one of ourexhaust clamps is best for your needs.Take a look at this new information onQBHF PG PVS BDDFTTPSJFT TFDUJPO UIF next time you need a replacement clamp.Where To BuyDonaldson Products?Donaldson products are availablethrough a variety of distributionPVUMFUT 0& EFBMFST JOEFQFOEFOU warehouse distributors andexhaust-only distributors. Each ofthese distribution channels havetheir unique methods of servicingyour needs to meet your businessrequirements.To find the closest outlet in yourSFHJPO WJTJU XXX EPOBMETPO m MUFST com. Look in the Where to Buysection of our web site.4 t Medium- and Heavy-Duty Exhaust filtration.com/technologies/emission
History of InnovationFrom Silencing to Emissions ReductionWhen exhaust was about silencing -- we led the way!'SBOL %POBMETPO TPME FOPVHI NVGn FST JO UP PQFO PVS m STU FYIBVTU NBOVGBDUVSJOH GBDJMJUZ JO (SJOOFMM *PXB JO T*O UIF T TPVOE NFUFST XFSF VTFE UP NFBTVSF OPJTF MFWFMT TFF JNBHF PO SJHIU %POBMETPO JT POF PG UIF m STU manufacturers to introduce the use of aluminized steel inexhaust systems. T%POBMETPO JOUSPEVDFT NVGn FST XJUI JOUFHSBUFE FKFDUPST BOE XSBQQFE NVGn FST 8SBQQFE NVGn FST SFEVDFE UIF PWFSBMM FYIBVTU TZTUFN OPJTF BOE UIF FYUFSJPS CPEZ UFNQFSBUVSF %POBMETPO 4FBM MBNQ band-style exhaust clamp launched into the marketplace. Donaldson expandsUP BQBO *O 6 4 OPJTF SFHVMBUJPOT XFOU JOUP FGGFDU GPS PO SPBE WFIJDMFT o %POBMETPO PGGFST B NVGn FS MJOF UIBU XBT FGGFDUJWF BU OPJTF SFEVDUJPO XJUIPVU MPTT of horsepower. T*O %POBMETPO PQFOT B OFX UFDIOJDBM DFOUFS 5IF DFOUFS JODMVEFE UXP BOFDIPJD DIBNCFST XIJDI FYQBOEFE PVS UFDIOJDBM DBQBCJMJUJFT .VGn FST NFFU 6 4 &1" USVDL OPJTF SFHVMBUJPOT TPOJD DIPLFT BOE n PBUJOH CBGn FT TWhen engine manufacturers needed help to meet the first U.S.&NJTTJPOT SFHVMBUJPOT JOOPWBUJPOT DPOUJOVFE *O UIF FBSMZ T XF QJPOFFSFE UIF EFTJHO PG JOUFHSBUFE DBUBMZUJD DPOWFSUFS NVGn FST BOE diesel particulate solutions for three major U.S. engine and truckNBOVGBDUVSFST *O UIF MBUF T 4JMFOU 1BSUOFS XBT UIF m STU NVGn FS that effectively reduced engine brake noise without loss of powerPS GVFM FDPOPNZ %VSJOH UIJT EFDBEF %POBMETPO FYQBOET FYIBVTU NBOVGBDUVSJOH JO &VSPQF 'SBODF .FYJDP (VBEBMBKBSB BOE UIF 6OJUFE 4UBUFT "MBCBNB 2000s %POBMETPO GPSNT B HSPVQ EFEJDBUFE UP FNJTTJPOT SFEVDUJPO FGGPSUT GPS diesel engines; begins retrofit projects; Spiracle crankcase filtrationintroduced to eliminate emissions from open crankcase vents. MassQSPEVDUJPO PG .T GPS PO SPBE 0&T CFHJOT 'JSTU PG NBOZ "3# BOE &1" WFSJm DBUJPOT GPS %POBMETPO SFUSPm U emissions solutions; first company to verify tailpipe and crankcaseTPMVUJPO QBUFOUFE OVERVIEW T4JODF UIF FBSMZ T Donaldson has soldmore than a million%0 .VGn FST %POBMETPO FYQBOET FYIBVTU NBOVGBDUVSJOH JO "HVBTDBMJFOUFT .FYJDP 2004 Donaldson upgrades and expands heavy-duty engine test cell capabilities; U.S. MSHABDDFQUT %POBMETPO IJHI UFNQ FYIBVTU m MUFS /FX XFC CBTFE &NJTTJPOT 3FTPVSDF FOUFS XXX EPOBMETPO DPN FO FSD FTUBCMJTIFE %1' MFBOJOH 4ZTUFN BOE %.' .VGn FS MBVODIFE GPS FNJTTJPOT SFUSPm U NBSLFU %POBMETPO JOUSPEVDFT BO BDUJWF TNBSU %1' FNJTTJPOT TPMVUJPO GPS UIF NPTU EJGm DVMU EVUZ DZDMFT MPX UFNQFSBUVSF USBOTJFOU BOE FYUFOEFE JEMJOH %POBMETPO FYQBOET &VSPQFBO FNJTTJPOT TUBGG BOE .FYJDP FYIBVTU NBOVGBDUVSJOH UP .POUFSSFZ %POBMETPO JNQSPWFT 4UFQQFE 4FBM MBNQ 2007 Donaldson expands OE emissions support with production of active and passive exhaustaftertreatment systems to meet U.S. EPA 2007 on-road emissions regulations. %POBMETPO QSPEVDFT VSFB BOE OPO VSFB CBTFE /0Y SFEVDUJPO TZTUFNT GPS 0& BOE retrofit for in-use vehicles.Acronym Reference: See Shoptalk omltration.com/technologies/emissionMedium- and Heavy-Duty Exhaust Products t 5
Diesel Retrofit Emissions mental regulations across the globe are being implementedthat reduce diesel emissions. These regulations affect both OEmanufacturers and end users. Donaldson works with both OENBOVGBDUVSFST BOE nFFUT UP EFTJHO JOOPWBUJWF DVTUPNJ[FE TPMVUJPOT 4FF 4IPQUBML TFDUJPO GPS %JFTFM 1. MJNJUT BOE HMPCBM FNJTTJPOT SFHVMBUJPOT *O PSEFS UP NFFU SFUSPmU FNJTTJPOT SFHVMBUJPOT EJFTFM QPXFSFE WFIJDMF owners around
original equipment manufacturers and replacement parts for existing diesel-powered vehicles and equipment that operate in a variety of conditions. For assistance with muffler or accessory selection, contact your local Donaldson distributor or dealer. Page Header - Left Page Sub Header - Left NOT USING 2 t Medium- and Heavy-Duty Exhaust Products OVERVIEW www.donaldson-fi lters.com
