1507/1503

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1507/1503Insulation TestersUsers ManualJune 2005 2005 Fluke Corporation. All rights reserved.All product names are trademarks of their respective companies.

LIMITED WARRANTY AND LIMITATION OF LIABILITYEach Fluke product is warranted to be free from defects in material and workmanship under normal use and service. The warranty period is one yearand begins on the date of shipment. Parts, product repairs, and services are warranted for 90 days. This warranty extends only to the original buyer orend-user customer of a Fluke authorized reseller, and does not apply to fuses, disposable batteries, or to any product which, in Fluke's opinion, hasbeen misused, altered, neglected, contaminated, or damaged by accident or abnormal conditions of operation or handling. Fluke warrants that software will operate substantially in accordance with its functional specifications for 90 days and that it has been properly recorded on non-defectivemedia. Fluke does not warrant that software will be error free or operate without interruption.Fluke authorized resellers shall extend this warranty on new and unused products to end-user customers only but have no authority to extend agreater or different warranty on behalf of Fluke. Warranty support is available only if product is purchased through a Fluke authorized sales outlet orBuyer has paid the applicable international price. Fluke reserves the right to invoice Buyer for importation costs of repair/replacement parts whenproduct purchased in one country is submitted for repair in another country.Fluke's warranty obligation is limited, at Fluke's option, to refund of the purchase price, free of charge repair, or replacement of a defective productwhich is returned to a Fluke authorized service center within the warranty period.To obtain warranty service, contact your nearest Fluke authorized service center to obtain return authorization information, then send the product tothat service center, with a description of the difficulty, postage and insurance prepaid (FOB Destination). Fluke assumes no risk for damage in transit.Following warranty repair, the product will be returned to Buyer, transportation prepaid (FOB Destination). If Fluke determines that failure was causedby neglect, misuse, contamination, alteration, accident, or abnormal condition of operation or handling, including overvoltage failures caused by useoutside the product’s specified rating, or normal wear and tear of mechanical components, Fluke will provide an estimate of repair costs and obtainauthorization before commencing the work. Following repair, the product will be returned to the Buyer transportation prepaid and the Buyer will bebilled for the repair and return transportation charges (FOB Shipping Point).THIS WARRANTY IS BUYER'S SOLE AND EXCLUSIVE REMEDY AND IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. FLUKESHALL NOT BE LIABLE FOR ANY SPECIAL, INDIRECT, INCIDENTAL, OR CONSEQUENTIAL DAMAGES OR LOSSES, INCLUDING LOSS OFDATA, ARISING FROM ANY CAUSE OR THEORY.Since some countries or states do not allow limitation of the term of an implied warranty, or exclusion or limitation of incidental or consequential damages, the limitations and exclusions of this warranty may not apply to every buyer. If any provision of this Warranty is held invalid or unenforceable bya court or other decision-maker of competent jurisdiction, such holding will not affect the validity or enforceability of any other provision.Fluke CorporationP.O. Box 9090Everett, WA 98206-9090U.S.A.11/99To register your product online, visit register.fluke.comFluke Europe B.V.P.O. Box 11865602 BD EindhovenThe Netherlands

Table of ContentsTitleIntroduction .Contacting Fluke .Safety Information .Unsafe Voltage.Battery Saver (Sleep Mode) .Rotary Switch Positions.Buttons and Indicators.Understanding the Display .Input Terminals.Power-Up Options .Making Measurements .Measuring Volts.Measuring Earth-Bond Resistance .Measuring Insulation Resistance.Measuring Polarization Index and Dielectric Absorption Ratios (Model 1507) .Using the Compare Function (Model 1507).Cleaning .iPage112444579910111113141617

1507/1503Users ManualTesting the Batteries .Testing the Fuse .Replacing the Batteries and Fuse.Specifications.General Specifications .AC/DC Voltage Measurement .Earth-bond Resistance Measurement.Insulation Specifications.Model 1507 .Model 1503 .EN61557 Specification .Insulation Resistance Maximum and Minimum Display Values.Earth-Bond Resistance Maximum Display Values .ii17181920202122222324242630

List of TablesTableTitlePage1.2.3.4.5.6.7.Symbols.Rotary Switch Selections.Buttons and Indicators.Display Indicators .Error Messages .Input Terminal Descriptions.Power-Up Options .35678910iii

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List of FiguresFigureTitlePage1.2.3.4.5.6.7.8.9.8.9.Rotary Switch .Buttons and Indicators.Display Indicators .Input Terminals.Measuring Volts.Measuring Earth-bond Resistance .Measuring Insulation Resistance.Measuring Polarization Index and Dielectric Absorption Ratios .Using the Compare Function.Testing the Fuse.Replacing the Fuse and Battery .457911121416171819v

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1507/1503Insulation TestersIntroductionThe Fluke model 1507 and model 1503 arebattery-powered insulation testers (hereafter, "theTester"). Although this manual describes the operation ofboth Models 1507 and 1503, all illustrations andexamples assume use of model 1507.These Testers meet CAT IV IEC 61010 standards. TheIEC 61010 standard defines four measurementcategories (CAT I to IV) based on the magnitude ofdanger from transient impulses. CAT IV Testers aredesigned to protect against transients from the primarysupply level (overhead or underground utility service).The Tester measures or tests the following: AC / DC VoltageInsulation Resistance Earth-Bond ResistanceContacting FlukeTo contact Fluke, call:1-888-993-5853 in USA1-800-363-5853 in Canada 31-402-678-200 in Europe 81-3-3434-0181 in Japan 65-738-5655 in Singapore 1-425-446-5500 from anywhere in the worldVisit Fluke's web site at: www.fluke.comRegister your Tester at: register.fluke.com1

1507/1503Users ManualSafety InformationUse the Tester only as specified in this manual. Otherwise, the protection provided by the Tester may be impaired. SeeTable 1 for a list of symbols used on the Tester and in this manual.A XWWarning identifies hazardous conditions and actions that could cause bodily harm or death.A XWCaution identifies conditions and actions that could damage the Tester, the equipment under test, or causepermanent loss of data.XWWarningTo avoid possible electric shock or personal injury, follow these guidelines: 2Use the Tester only as specified in this manual or the protection provided by the Tester might beimpaired.Do not use the Tester or test leads if they appear damaged, or if the Tester is not operating properly. Ifin doubt, have the Tester serviced.Always use the proper terminal, switch position, and range for measurements before connecting Testerto circuit under test.Verify the Tester’s operation by measuring a known voltage.Do not apply more than the rated voltage as marked on the Tester, between the terminals or betweenany terminal and earth ground.Use caution with voltages above 30 V ac rms, 42 V ac peak, or 60 V dc. These voltages pose a shockhazard.Replace the battery as soon as the low battery indicator (b) appears.Disconnect circuit power and discharge all high-voltage capacitors before testing resistance,continuity, diodes, or capacitance.Do not use the Tester around explosive gas or vapor.When using the test leads, keep your fingers behind the finger guards.

Insulation TestersSafety Information Remove test leads from the Tester before opening the Tester case or battery door. Never operate theTester with the cover removed or the battery door open.Comply with local and national safety requirements when working in hazardous locations.Use proper protective equipment, as required by local or national authorities when working inhazardous areas.Avoid working alone.Use only the replacement fuse specified or the protection may be impaired.Check the test leads for continuity before use. Do not use if the readings are high or noisy.Table 1. SymbolsBFXbAC (Alternating Current)DC (Direct Current)WARNING: risk of electric shockBattery (Low battery when shown on display)JITWEarth GroundFuseDouble InsulatedImportant information; see manual3

1507/1503Users ManualUnsafe VoltageRotary Switch PositionsTo alert you to the presence of a potentially hazardousvoltage, when the Tester detects a voltage 30 V ininsulation test, 2 V in resistance, or a voltage overload(OL), the Z symbol is displayed.Turn the Tester on by selecting any measurementfunction. The Tester presents a standard display for thatfunction (range, measurement units, modifiers, etc.). Usethe blue button to select any rotary switch alternatefunctions (labelled with blue letters). Rotary switchselections are shown in Figure 1 and described in Table 2.Battery Saver (Sleep Mode)The Tester enters the “Sleep mode” and blanks thedisplay if there is no function change or button press for10 minutes. This is done to conserve battery power. TheTester comes out of Sleep mode when a key is pressed orwhen the rotary switch is turned.The

The Fluke model 1507 and model 1503 are battery-powered insulation testers (hereafter, "the Tester"). Although this manual describes the operation of both Models 1507 and 1503, all illustrations and examples assume use of model 1507. These Testers meet CAT IV IEC 61010 standards. The IEC 61010 standard defines four measurement categories (CAT I to IV) based on the magnitude of danger from .