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Defense & AvionicsPower Supply Selector
The XPerts in Powerfor Defense and AvionicsPower solutions for Defense & Avionics systems must comply with awide range of challenging technical and logistical requirements to beinstalled and operated reliably in these demanding mission critical, landsea and air platforms. Our engineering and project management teamsare experts in this area. Compliance to national standards: DEF-STAN 59-411, 61-5Thousands of XP Power products have been deployed in operational dutiesglobally. Our products are designed to meet harsh requirements and undergoextensive environmental testing, safety approvals, design verification testing(DVT) and HALT testing. Our engineering teams are located worldwide to beclose to our customers, they use only approved component suppliers andcomponents that meet our conservative design guidelines, ensuring reliabilityis designed in from the ground up. Included in this brochure are a selection ofstandard products and examples of engineered solutions that are currently inproduction for Defense & Avionic customers. Long product life cycle and End Of Life (EOL) managementHere are some of the requirements to be considered when selecting a powersupply supplier.pt 6 issue 5 or 6, MIL-STD 1275, 704, 461 & 810 Reliability by conservative component de-rating Full Design Verification Testing (DVT) Dedicated project management Wide input voltage range for common DC battery inputs EMC/EMI control and immunity to spikes, surges Rugged build standard Wide operating temperature range (typical -40 C to 70 C) Convection or conduction-cooling Parallel and redundant operation Thermal, overvoltage, overcurrent protection1
Defense & AvionicsContentsMilitary COTSFilters & Power ModulesMTF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 3MTH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 3Page 3DSF/FSO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 3MTC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 3MCS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 3Page 3Configurable & Land Class AMCA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 4MCC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 4Page 4Engineered SolutionsCustom Power Supplies . . . . . . . . . . . . . . . . . . .page 5Page 5 & 6RuggedDC-DC Converters & ExternalsI Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 7J Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 7Page 8QSB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 7AHM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 7Page 9AC-DC ConvertersECE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 8ASB110 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 8CCM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 8CCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 8Our MissionHPP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 8FleXPower . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 8Rack Mount / High PowerTo inspire our people to be the experts in powerdelivering genuine value to our customers.HPU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 9GFR1K5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 9High Power Solutions . . . . . . . . . . . . . . . . . . . . .page 9 Exclusive focus on power conversion, EMC filtering& related issuesQuick ReferenceUseful Technical Reference . . . . . . . . . . . . . . .page 10 Group revenue of 170 million Worldwide sales offices with engineering supportcenters London Stock Exchange listed ISO9001 certified quality management system Standard COTS Modified off-the-shelf (MOTS)Photo credits: Crown copyrightPage 2 & 9 - inset: 2013Page 1 - inset left: 2012Page 4 - inset: 2003Page 1 - inset right: 2014Page 6 - bottom right: 20092
Military COTSFilters & Power Modules50 WattsMTF50100 WattsMTH100100 to 500 WattsDSF/FSO5 to 30 WattsMTC05-3035 to 150 WattsMTC35-15065 Watts ExternalMCS653Product specifications available at: Filter & Active Surge Protection (MTC05 - 30)MIL-STD-461E & DEF-STAN 59-411MIL-STD-1275, 704 & DEF-STAN 61-5Wide Input Voltage Range 10-50 VDC100 G shock to MIL-STD-810DWide Temperature Range -55 C to 100 C3 Year Warranty Designed for Extended Hold Up Applications80% Less Hold Up Capacitance RequiredReduces System Size and Weight10 A Output CurrentWide Input RangeUser Programmable100 G shock to MIL-STD-810D3 Year Warranty Defense Surge & EMC Filter (DSF100 & 226)Defense Surge Filter (DSF500)Defense EMC Filter (FSO)Up to 500 W Output PowerMIL-STD 461 & DEF-STAN 59-411MIL-STD 1275, 704 & DEF-STAN 61-5 Pt. 6 Iss. 6MIL-STD 810 & MIL-STD 810F3 Year Warranty 10-50 VDC Input for Vetronic & Avionic UseSingle & Dual Output VersionsBaseplate-cooled-55 C Operation AvailableMIL-STD 810D100 g ShockExternal Clock SYNC3 Year Warranty Designed for Vetronic & Avionic Use10-40 VDC Input RangeMagnetic Feedback Technology-55 C to 100 C OperationMIL-STD 810F75 g ShockExternal Clock SYNC3 Year Warranty Rugged Desktop Design65 W - Convection-cooledIP67 Ingress ProtectionOperating Temp. Range -40 C to 70 CMIL-STD 461F & MIL-STD 810F40 g Shock 0.5 W No Load Input Power3 Year Warrantywww.xppower.com
Military COTSConfigurable & Land Class A DEF-STAN 59-411 Land Class A DEF-STAN 61-5 Part 6 issue 6 MIL-STD 1275 MIL-STD 461 MIL-STD 810G Conduction-cooled 3 Year Warranty200 WattsMCA200Application: Military vehicle control systemCustomer Requirement: 200 W DC-DC converter with high power density, suitable for high levelsof shock generated by tracked vehicle motion and gunfire, power is a vehicle 28 VDC source thathas high levels of voltage surges, ripples and spikes.Solution: The input filtering was adapted from a previous design to provide protection fromsurges and spikes, as well as high performance EMI filtering to meet MIL-STD 461E RE, CE, RSand CS requirements. This conditioned power is fed to multiple DC-DC converters in order toprovide isolation, regulation and transformation from the 28 VDC input to lower voltages required. 28 VDC Nominal Vehicle Input Voltage Range Baseplate-cooled 1-4 Regulated Outputs, Plus OptionalConditioned 28 V/200 W Unregulated Output MIL-STD 1275 and DEF-STAN 61-5 MIL-STD 461 and DEF-STAN 59-411 Rugged Construction to MIL-STD 810F 3 Year Warranty 8-10 Weeks For Typical Production Builds400 to 600 WattsMCC400-600Chassis Designations, Power & SizesCodePowerSlotsMCC4400 W4MCC6400 W 200 W AUX44MCCSlot 1Slot 2Slot 3Slot 42J2J2J2JQEXXXXModules Output Voltage / Current Rating150 W23C3.3 VDC80.00 A264 W44C (2)5.0 VDC20.00 A100 W12D5.0 VDC40.00 A200 W23D5.0 VDC80.00 A400 W44D (2)12.0 VDC8.30 A100 W12J12.0 VDC16.60 A200 W23J12.0 VDC33.30 A400 W44J (2)15.0 VDC6.60 A100 W12L15.0 VDC13.30 A200 W23L15.0 VDC26.70 A400 W44L (2)24.0 VDC4.10 A100 W12P24.0 VDC8.30 A200 W23P24.0 VDC16.70 A400 W44P28.0 VDC3.50 A100 W12Q28.0 VDC7.10 A200 W23Q28.0 VDC14.30 A400 W44Q (2)36.0 VDC2.78 A100 W12T36.0 VDC5.56 A200 W23T36.0 VDC11.11 A400 W44T48.0 VDC2.10 A100 W12W48.0 VDC4.10 A200 W23W48.0 VDC8.30 A400 W44W (2)Chassis designation:MCC4, MCC6(see table abovefor power & sizes)0.756(19.2)2.756(70.0)7.283(185.0)6 x user fixingholes 4 202.756(70.0)CN20.886(22.5)D - DC OK, leave blank if not requiredQ - Low noise outputL - Passive filtering only (4)P - Conformal coatingS - StandardE - Screening option(3)A - Auxiliary turn off (5)MCC400/600:Single (S), Dual (D),Triple (T) or Quad (Q)(4 slots max where allslots must be 0)3CN11(2)Auxiliaryoutputand externalhold-upconnector:9-way D subsocket645.40 A12C3.3 VDC9Code15Slots75 WCN2Power22.70 A2Input controland alarmconnector:25-way D subplug1Current3.3 VDC14Voltage1.083(27.5)Product specifications available at:www.xppower.com4
Engineered SolutionsapplicationspecificpowerDEF-STAN 61-5solutionsMIL-STD 461fromconcepttofulfilmentXP Engineering Services provides solutions where applicationscannot be fulfilled from our standard product range or where integratedproducts are required. We offer the world’s strongest standard productrange, which provides us with a vast selection of power platforms fromwhich to deliver complex modified standards.Mechanical DesignWe design and manufacture cost effective application specific solutionsthat meet your electrical, mechanical, safety, EMC and thermalmanagement requirements, while ensuring a fast time to market.Electrical Design Low development cost Low risk, proven technology Local design & manufacture of world class designs Short development times Low cost manufacturing in Asia ISO 9001 certified quality management system Production to IPC Class 2 as standard , Class 3 on request5Proposal & Specification Filter design for specific noise and ripple standardsI2C interface requirements for power supply health and controlBlind-mate, hot-swap expertsEmbedded micro-processor based designSchematic capture / simulationCompliance with defense specificationsQuality and Test Worldwide local engineering supportCustomer Requirements 3D-model, photo-rendering, animation Thermal, stress and mass simulation Environmentally sealed unitsCustomer Design Review 100% parametric DVT testing In-system troubleshooting System specific testing can also be provided- Turnkey EMC certification- HALT / HASS integrity testing- Burn-inPrototypingDesign VerificationCustomer Approval
Custom Military PowerLOAD DUMPLAND CLASS ADiscrete Active PFCAlarms & ControlMIL-STD 1275DC/AC InverterModular PowerActive Surge Protection & EMCCustom MechanicsMIL-STD 810Printed Circuit Board Design Timely electrical assemblies improving customer time-to-marketSafety specific creepage and clearanceDesign for manufacturabilityPCB modeling & layoutSoftware Programming In-house software / firmware development Serial bus interfaces - I2C & RS232 / 422 Software / firmware functionality- Smart battery interface (SMBus)- Battery charging- Power supply sequencing- Power supply alarm and controlSafety & Compliance Compliance engineering Expert knowledge of UL, TUV, CSA,CE & CB schemes NEBS & ETSI compliance IT, industrial & medical safety standards IT, industrial & medical EMC compliance MIL STD & DEF STAN EMC compliance6
RuggedDC-DC Converters & AC-DC Externals0.25 to 60 WattsI and J series75 to 300 WattsQSB75-300350-600 WattsQSB350-60085 to 250 WattsAHM85-250 0.25 to 60 Watt Power Range2:1 & 4:1 Options in Nom. 3.3-24 V InputSingle, Dual & Triple OutputsSIP & DIP PackagesSurface Mount Versions1000/1500/1600 V IsolationOptional 3000 V Isolation3 Year Warranty 2:1 & 4:1 Options in Nom.24 & 48 VDC InputQuarter / Half Brick Standard PackagesSingle OutputHigh Efficiency - up to 92%-40 C to 100 C Operating TemperatureRemote On/Off and Remote SenseBaseplate-cooled3 Year Warranty 2:1 & 4:1 Options in Nom.24 & 48 VDC InputHalf / Full Brick Standard PackagesSingle OutputHigh Efficiency - up to 92%-40 C to 100 C Operating TemperatureRemote On/Off and Remote SenseBaseplate-cooled3 Year Warranty Worldwide Safety ApprovalsEnergy Efficiency Level VCEC2008 and EISA 2007 Compliant 0.5 W No Load Input PowerClass I and II Models (Except AHM250)High Efficiency - 92% TypicalIP21 Environmental Rating3 Year Warranty Use of COTS Module Proven Performance Low Risk / Reduced Time to Market Reduced NRE Exposure Local & Offshore Production Options In-house Qualification System Level EMC Support 3 Year Warranty10 to 500 WattsNon-standard SolutionsApplication: Civil avionics applicationCustomer Requirement: Customer Requirement: 150 W output power. Sealed enclosure andwide ambient temperature range. Compliant to DO-160F for input frequency, harmonics,surges and transients.Solution: The input PFC circuit was lifted from a XP standard product and adapted to complywith DO-160F. Baseplate-cooled DC-DC converter provides the safety isolation and outputvoltage conversion. The heat generated components are secured to an aluminium baseplatein order to enable the customer to extract heat from their enclosure.7Product specifications available at:www.xppower.com
RuggedAC-DC Converters Ultra Compact Size Single Outputs from 3.3 to 48 VDC 0.3 W No Load Input Power 130% Peak Load Capability for 30 Secs EN55022 Class B Conducted & Radiated No external Components Required PCB, Chassis & Din Rail Mounting Options 3 Year Warranty5 to 60 WattsECE05-60 Complete AC-DC Power Supply No Extra Components Required Baseplate-cooled -40 to 85 C Baseplate Temperature Low Profile in Full Brick Package High Efficiency - up to 91% 0.3 W No Load Input Power 3 Year Warranty110 WattsASB110 250 W Convection-cooled 300 W Peak Rating for 500 ms Very High Efficiency - up to 95% EN55022 Class B Conducted & Radiated 80 to 275 VAC Input Additional 5V / 0.5 A Standby Output Worldwide Safety Approvals 3 Year Warranty250 WattsCCM250400 to 600 WattsCCH400-600 Baseplate-cooledHigh Efficiency - up to 90%-40 C to 70 C OperationIndustrial & MIL-STD461E EMC CompliancePower Fail, Inhibit and Current ShareOvertemperature ProtectionAdditional 5V / 0.5 A Standby Output3 Year Warranty 85 to 305 VAC Input MIL-STD 810F Shock & Vibration -40 C to 70 C Operation SEMI F47 Compliant 6 kV Surge Rating IEEEStdC62.41 UL508, ANSI/ISA 12.12.01 Class I, Div II Conformal Coating 3 Year Warranty650 WattsHHP650 400 to 2500 WattsfleXPowerProduct specifications
with DO-160F. Baseplate-cooled DC-DC converter provides the safety isolation and output voltage conversion. The heat generated components are secured to an aluminium baseplate in order to enable the customer to extract heat from their enclosure. 7 Product specifications available at:www.xppower.com 0.25 to 60 Watt Power Range 2:1 & 4:1 Options in Nom. 3.3-24 V Input Single, Dual .
