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AUTOMOTIVECONNECTORSCONTENTSPAGEIntroduction. 4Table of available coding FAKRA and USCAR. 5NEW Stamping technology: R3C. 6Interface and characteristics. 7Cable connectors USCAR compliantStraight female plug crimp type, standard or waterproof, machined center contact. 8Straight female plug crimp type, stamped center contact. 9Stamped female center contact. 9Straight duplex female plug crimp type, with clip accomodation . 10Right angle female plug rotatable. 10Straight male jack crimp type, standard or waterproof, machined center contact . 11Straight male jack crimp type, stamped center contact . 12Stamped female center contact. 12Straight duplex male jack crimp type. 13R3C stamped and rolled female connector . 14R3C stamped and rolled male connector . 15Cable connectors FAKRA compliantStraight female plug crimp type, standard or waterproof, machined center contact. 16Straight female plug crimp type, stamped center contact. 17Stamped female center contact. 17Straight male jack crimp type, standard or waterproof, machined center contact . 18Straight male jack crimp type, stamped center contact . 19Stamped male center contact. 19Right angle female plug crimp type, standard or waterproof and rotatable . 20R3C stamped and rolled female connector . 21R3C stamped and rolled male connector . 22PCB receptaclesStraight and right angle PCB receptacle . 23Pin in paste right angle PCB receptacle . 24Right angle duplex PCB receptacle. 24Panel drilling . 24Packaging. 25Assembly instructions . 26-36Automotive@radiall.com16-3

AUTOMOTIVECONNECTORSINTRODUCTIONAutomotive electronic is a key function in any vehicle. The number of cars has quickly increased over the last twentyyears, driving up the number of connectors of all types used inside vehicles. In particular for RF connectors, the growthwas driven by multimedia and telematics applications such as AM/FM and digital Satellite Radio (SDARS), Cellularphone (GSM), Global Positioning System (GPS), Mobile TV, Vehicular internet Access, keyless entry, tire pressuremonitoring, remote toll payment, .To cope with this new demand, Automotive industry created new interface standards called FAKRA: ISO 20860-1 /DIN72594-1 (mainly used in Europe) and USCAR: SAE 2, 17, 18 (mainly used in USA). Both are based on the coaxialSMB interface. FAKRA and USCAR Connectors are fully intermateable. The main common characteristics of these twostandards are: RF electrical performances identical to SMB coaxial connector. Plastic housing featuring mechanical and color coding. Each coding refers to a specific application. High mechanical performances meeting the requirements of the automotive industry.In this catalogue, you will find the complete range of Radiall Automotive Connectors available for cable assembly,harnesses and equipment dedicated for automotive applications.All Radiall Automotive connectors are developed to support Customers in their continuous efforts to reduce cost. Ourproducts use the latest technologies available in metal stamping, plastic molding, die casting and are designed to complywith the latest automation assembly machines and processes.Automotive@radiall.com16-4

AUTOMOTIVECONNECTORSTABLE OF AVAILABLE CODING(FAKRA/ISO and USCAR)SINGLE WAYViewCodingColorMULTI WAYRALApplication in EuropeApplication in USAApplication in USAABlackRAL9005Radio withphantom supplyRadio withphantom supplyNot definedBCream WhiteRAL9001Radio withoutphantom supplyRadio withoutphantom supplyNot definedCBlueRAL5005GPS telematicsOR navigationGPSGPS/GSMDClaret VioletRAL4004GSMGSMNot definedEGreenRAL6002TV1TV (UHF) /SDARS terrestial (XM)TV1 (UHF) /TV2FBrownRAL8011TV2TV (VHF) /SDARS terrestial (Sirius)TV1 (VHF) /TV2GGreyRAL7031Remote controlkeyless entrySDARS terrestrial(interoperable)SDARS satellite /terrestialHVioletRAL4003GPS telematicsAND navigationGPS AND navigationNot definedIBeigeRAL1001Remote controlledparking heatingBluetoothNot definedKCurryRAL1027Diversity radioSDARS satellite-LCarmine redRAL3002Only specifiedin USCARNot defined-MPastel OrangeRAL3003Only specifiedin USCARKeyless entry /Tire pressure monitoring-NPastel GreenRAL6019Only specifiedin USCARNot defined-ZWater blueRAL5021Neutral (fits all)Neutral (fits all)-Automotive@radiall.com16-5

AUTOMOTIVECONNECTORSSTAMPING TECHNOLOGY: R3CLATEST INNOVATION!Since1974, Radiall has had a cutting and stamping facility to meet the requirements of its customers.This long experience in high precision mechanical tools for the electronic industry, with highly qualified manpower, allowsus to remain on the forefront of the coaxial connector industry.Radiall propose stamped center contact and molded insulator for both FAKRA2 and USCAR connectors series.Going further Radiall is proud to introduce a new innovative connector, the R3C (Radiall Car Crimp Connector),the first one-step crimping connector USCAR and FAKRA compliant.Thanks to this new technology, customers can reduce their cost while improving their processes.NEWsee page 14-15BENEFITS Guaranted center contact positioning,Semi-automatic and fully automatic crimping process possible, Improved process control, 50% reduction or more of assembly time compared to hand crimping, Standard crimping module (mini applicator) usable with all automatic crimping press.ELECTRICAL AND MECHANICAL CHARACTERISTICS FAKRA and USCAR compliant, Fully intermateable with all connectors based on FAKRA and USCAR standards, Available for cable sizes: 2.6 mm/50Ω - 3.2 mm/50Ω* - 5 mm/50Ω - 5 mm/75Ω.* Under development.Automotive@radiall.com16-6

AUTOMOTIVECONNECTORSINTERFACE AND CHARACTERISTICSINTERFACE: According to SAE/USCAR and DIN 72594-1 (FAKRA)ELECTRICAL CHARACTERISTICSImpedance50 ΩFrequency rangeDC - 6 GHz (optimum DC - 4 GHz)V.S.W.R. 1.3 (for more details, please consult our product technical data sheets atwww.radiall.com)Insulation resistance1 000 MΩDielectric withstanding voltage1 000 Vrms (at sea level)Working voltage335 Vrms (at sea level)MECHANICAL CHARACTERISTICSDurability25 cycles min (mating/unmating)Mechanical pull testFAKRA 80 N, USCAR 110 NCable retention forceFAKRA 100 N, USCAR 110 NENVIRONMENTAL CHARACTERISTICSTemperature range- 40 C / 110 C (for connectors with PTFE insulators)All dimensions are in mmAutomotive@radiall.com16-7

AUTOMOTIVECONNECTORSUSCAR connectors with housingSTRAIGHT FEMALE PLUG CRIMP TYPE, MACHINED CENTER CONTACTFig. 1Fig. 2Cable groupPart numberFig.a dia.b dia.c dia.Assembly instructions2.6 / 50 / SR197 114 00(1)10.61.73.25M 015 / 50 / SR197 114 01(1)11.053.25.55M 026 / 125 / SR197 114 A152---M 03Packaging500(2)WATERPROOF STRAIGHT FEMALE PLUG CRIMP TYPE, MACHINED CENTER CONTACT Waterproof protection according to IP67 rating standard. The IP rating characteristics are guaranteed for a mated connection only (waterproof cable jack and plug from Radiall).Cable groupPart numbera dia.b dia.c dia.Assembly instructions2.6 / 50 / SR197 114 11(1)0.61.73.25M 023.2 / 50 / SR197 114 12(1)0.92.354.15M 02Packaging100(2)(1) To obtain the correct P/N, please replace " ", with the coding letter (see page 5) corresponding to your application.(2) For unit packaging, add "W" at the end of the P/N.Automotive@radiall.com16-8

AUTOMOTIVECONNECTORSUSCAR connectors with housingSTRAIGHT FEMALE PLUG CRIMP TYPE, STAMPED CENTER CONTACTFig. 1Fig. 2Center contact to be ordered and delivered separatelyCable groupPart numberFig.b dia.c dia.de2.6 / 50 / SR197 114 20(1) (3)11.73.2527.12105 / 50 / SR197 114 21(1) (3)13.25.5527.12105 / 75 / SR197 114 23(1) (3)13.25.329.12126 / 75 / SR197 114 A26(3)2----6 / 125 / SR197 114 A25(3)2----AssemblyP/N of center contactPackaginginstructionsTape & reel packaging (10000 contacts)M06250 01 352 to be ordered separately250 01 362 to be ordered separatelyM04500(2)M05250 01 352 to be ordered separately250 01 382 to be ordered separatelySTAMPED FEMALE CENTER CONTACTFig. 1Fig. 2Fig. 3For cablePart number Fig. Reel dia.2.6 / 50 / S - 5 / 75 / S - 6 / 75/ S250 01 35213.2 / 50 / S5 / 50 / S250 01 36226 / 125 / S250 01 3823600 mmPitch between contactPackagingPlating for5 mmTape & reel(10000 contacts)- contact area: gold 0.5 over nickel 2- crimp area: tin 1 over nickel 2(1) To obtain the correct P/N, please replace " ", with the coding letter (see page 5) corresponding to your application.(2) For unit packaging, add "W" at the end of the P/N.(3) Stamped center contact delivered separately.Automotive@radiall.com16-9

AUTOMOTIVECONNECTORSUSCAR connectors with housingSTRAIGHT DUPLEX FEMALE PLUG CRIMP TYPE, MACHINED CENTER CONTACT,WITH CLIP ACCOMODATIONCable groupPart numberAssembly instructionsPackaging2.6 / 50 / S - 5 / 50 / SR197 214 B10M 01 & M 02200(2)Other cable types available, please contact us.RIGHT ANGLE FEMALE PLUG ROTATABLEFree cable positioning in all 360 directions - No stress on cable and PCB - Easy to installCable groupPart numberAssembly instructionsPackaging2.6 / 50 / SR197 124 00(1)M09100(2)(1) To obtain the correct P/N, please replace " ", with the coding letter (see page 5) corresponding to your application.(2) For unit packaging, add "W" at the end of the P/N.Automotive@radiall.com16-10

AUTOMOTIVECONNECTORSUSCAR connectors with housingSTRAIGHT MALE JACK CRIMP TYPE, MACHINED CENTER CONTACTFig. 1Fig. 2Cable groupPart numberFig.a dia.b dia.c dia.Assembly instructions2.6 / 50 / SR197 134 00(1)10.61.73.25M 015 / 50 / SR197 134 01(1)11.053.25.55M 026 / 125 / SR197 134 A152---M 03Packaging500(2)WATERPROOF STRAIGHT MALE JACK CRIMP TYPE, MACHINED CENTER CONTACT Waterproof protection according to IP67 rating standard. The IP rating characteristics are guaranteed for a mated connection only (waterproof cable jack and plug from Radiall).Cable groupPart number2.6 / 50 / SR197 13411(1)3.2 / 50 / SR197 134 12(1)a dia.b dia.c dia.0.61.73.250.92.354.15Assembly instructionsPackagingM 02100(2)(1) To obtain the correct P/N, please replace " ", with the coding letter (see page 5) corresponding to your application.(2) For unit packaging, add "W" at the end of the P/N.Automotive@radiall.com16-11

AUTOMOTIVECONNECTORSUSCAR connectors with housingSTRAIGHT MALE JACK CRIMP TYPE, STAMPED CENTER CONTACTFig. 1Fig. 2Center contact to be ordered and delivered separatelyCable groupPart number2.6 / 50 / SR197 134 20(1) (3)11.75 / 50 / SR197 134 21(1) (3)13.25 / 75 / SR197 134 23(1) (3)eAssemblyinstructions3.25 26.8610M 065.55 26.8610Fig. b dia. c dia.d13.25.328.86126 / 75 / SR197 134 A26(3)2----6 / 125 / SR197 134 A24(3)2----PackagingP/N of center contactTape & reel packaging (10000 contacts)250 56 172 to be ordered separately250 56 182 to be ordered separately500(2)M 08M 05250 56 172 to be ordered separately250 56 192 to be ordered separatelySTAMPED MALE CENTER CONTACTFig. 1Fig. 2Fig. 3For cablePart number Fig. Reel dia.2.6 / 50 / S - 5 / 75 / S - 6 / 75 / S250 56 17213.2 / 50 / S - 5 / 50 / S250 56 18226 / 125 / S250 56 1923600 mmPitch between contactPackagingPlating for5 mmTape & reel(10000 contacts)- contact area: gold 0.5 over nickel 2- crimp area: tin 1 over nickel 2(1) To obtain the correct P/N, please replace " ", with the coding letter (see page 5) corresponding to your application.(2) For unit packaging, add "W" at the end of the P/N.(3) Stamped center contact delivered separately.Automotive@radiall.com16-12

AUTOMOTIVECONNECTORSUSCAR duplex connectors with housingSTRAIGHT DUPLEX MALE JACK CRIMP TYPE, MACHINED CENTER CONTACTCable groupPart numberAssembly instructionsPackaging2.6 / 50 / S - 5 / 50 / SR197 234 B10M 01 & M 02400(2)Other cable types available, please contact us.(2) For unit packaging, add "W" at the end of the P/N.Automotive@radiall.com16-13

AUTOMOTIVECONNECTORSRC3 FAKRA & USCAR compliantFEMALE COAXIAL CONTACTFig. 1Fig. 2Cable groupPart numberFig.2.6 / 50 / SR299 197 20015 / 50 / SR299 197 2305 / 75 / SR299 197 260PackagingTape & reel2HOUSINGFig. 1Fig. 2Cable groupPart numberFig.2.6 / 50 / SR197 115 8015 / 50 / S - 5 / 75 / SR197 115 812Packaging100(2)(2) For unit packaging, add "W" at the end of the P/N.Automotive@radiall.com16-14