Service Manual XPR-10S-168 - BendPak

Transcription

ServiceManualServiceParts& iftVersionE09/16/2016

REVISIONDESCRIPTIONUPDATED BOM REVISIONUPDATED BOM REVISIONUPDATED BOM REVISIONREVBCDDATEEDITED 710077713876ADETAIL ASCALE 1 : ATEDRAWNTM12/15/2015CHECKEDDB09/06/2016DO NOT SCALE DRAWING DIMENSIONS ARE IN MMNOTE: UNLESS OTHERWISE SPECIFIED.1.2.SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGINGALL LABELS TO BE APPLIED TO POSTS AFTER PAINTING.SEE ATTACHED LABEL PLACEMENT SHEET.QTY REVXPR-10 LIFT SUPERSTRUCTUREXPR-10S EXTENDED PARTS BOXXPR-10 POST EXTENSION WELDMENTXPR-9S/9DS/10S LOW PROFILE TRIPLE TELESCOPING ARMASSEMBLYXPR-9S/9DS/10S LOW PROFILE MEDIUM ARM ASSEMBLYMAX CAP NRTL DANGER 10KPRODUCT DATA LABEL2015 SERIAL TAG-A-5905950THIRD ANGLE PROJECTIONRDE2D2111D----1645 LEMONWOOD DR.SANTA PAULA, CA 93060XPR-10S-168PRODUCTION LIFT VER ETITLE:SIZE DWG. NO.PROPRIETARY AND CONFIDENTIALTHE INFORMATION CONTAINED IN THIS DRAWING ISTHE SOLE PROPERTY OF BENDPAK INC. ANYREPRODUCTION IN PART OR AS A WHOLE WITHOUTTHE WRITTEN PERMISSION OF BENDPAK INC. ISPROHIBITED.112A5260574SCALE: 1:35REVDSHEET 1 OF 2

3219-3549646-1255mm820-1333mm2364-2694DRIVE THRU3353-3683202-1954.6mm [8-77"]WITH 63mm [2.5"] ADAPTERR4284101-1853.6mm [4-73"]2679-30091645 LEMONWOOD DR.SANTA PAULA, CA 93060TITLE:XPR-10S-168PRODUCTION LIFT VER ESIZE DWG. NO.A5260574SCALE: 1:45REVDSHEET 2 OF 2

1710REVISIONDESCRIPTIONADDED (2) 5540075, REPLACED 5530314 WITH5530261, REPLACED 5540001 WITH 5540075,GUPDATED TITLE TO REFLECT WHERE USED,UPDATED BOM REVISION AND NEXT ASSEMBLIESREPLACED 5545251 WITH 5545500, REPLACEDH (8) 5545347 WITH 5545027, ADDED (8) 5545027,UPDATED BOM REVISIONJREPLACED 5505113 WITH 5505001, UPDATEDNEXT ASSEMBLYJ-001UPDATED NEXT ASSEMBLIESREV18192224523DETAIL ASCALE 1 : 5TM0073813874620CITEM NO PART 262821DETAIL CSCALE 1 : 61.TM125NOTE: UNLESS OTHERWISE SPECIFIED.06/27/2013121416EDITED BY ECO#2B15DATESEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGINGDO NOT SCALE DRAWING27NEXT 5250049 DIMENSIONS ARE IN MMDETAIL BSCALE 1 : 1211DESCRIPTIONGP-7/PL-6000/XPR SERIES SAFETY CLEVIS PINXPR PLASTIC COVER BLOCK 105 x 80NUT 9/16"-18 JNFTG ELB -04 NPT L x -04 JICFTG ELB -06 JIC -06L ORBFTG TEE -04JIC -04JIC -06JICMODEL#211 HAIR PIN/ LARGEPHPS M6 x 1 x 10WASHER, M12 FLAT WASHERNUT M12 x1.75RUBBER GROMMET, 3/4 I.D.NUT M8 x 1.25 NLHHB M8 x 1.25 x 25WASHER M10 x Ø18 SLNUT M10 x 1.5HEX HEAD BOLT M10x1.25x35WASHER, M12 SPRING LOCKWASHER M12 x Ø37 x 3mmHHB M12 x 1.75 x 35mm2.5 WIRE DIA., Ø20.5 x 75 LGSTS M4.2 x 1.7 x 6C WASHER SHIM FOR LIFTSNUT M10 x 1.5 NLWASHER M10 x Ø20 FLATROTOR CLIP 12mm SSBHS 6-32 x 1.25HN 6-32ROMEX CONNECTOR 3/8 HIRD ANGLE PROJECTIONREVACA-1645 LEMONWOOD DR.SANTA PAULA, CA 93060TITLE:XPR CLEARFLOOREXTENDED PARTS BAGSIZE DWG. NO.PROPRIETARY AND CONFIDENTIALTHE INFORMATION CONTAINED IN THIS DRAWING ISTHE SOLE PROPERTY OF BENDPAK INC. ANYREPRODUCTION IN PART OR AS A WHOLE WITHOUTTHE WRITTEN PERMISSION OF BENDPAK INC. 74218SCALE: 1:30REVJSHEET 1 OF 1

REVFGH9REVISIONDESCRIPTIONDATEEDITED BYUPDATED BOM REVISIONS10/08/2014TMREPLACED 5545251 WITH 554520005/26/2015TMUPDATED BOM REVISIONS AND NEXT ASSEMBLY EM PART NUMBERDESCRIPTIONQTY REVNO15600507XPR-10 INNER TOP TROUGH WELDMENT1E25600506XPR-10 OUTER TOP TROUGH WELDMENT1E35565350GP/PCL/XPR/PL-7000 SAFETY SHEAVE SPACER2C45575112GP/PCL/XPR/PL-7000 SAFETY SHEAVE2C55575111XPR-9S/10 SHEAVE ASSEMBLY4F65620141XPR-9/10 CABLE SHEAVE PIN WELDMENT4F75530030HHB M6 x 1 x 8485530756HHB M6 x 1 x 25295530738HHB M10 x 1.5 x 256105535013NUT M10 x 1.5 NL2115535357NUT M6 x 1.0 NL2125545341WASHER M10 x Ø20 FLAT6135580211STEEL HOLE PLUG 1 1/4"1145620445XPR TRIP STOP BAR SLIDER WELDMENT1C155300815XPR STOP BAR CUSHION1C165530055SSS M6x1x102175545200WASHER M10 x Ø18 SL4185535998NUT M10 x 1.54195600501XPR-10/10A MICROSWITCH STOP BAR WELDMENT 2/17/2016DO NOT SCALE DRAWINGDETAIL ASCALE 1 : 6NOTE: UNLESS OTHERWISE SPECIFIED.1.2.SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGINGASSEMBLE ITEMS AS SHOWN DIMENSIONS ARE IN MMNEXT ASSEMBLY5245227THIRD ANGLE PROJECTION1645 LEMONWOOD DR.SANTA PAULA, CA 93060TITLE:XPR-10 TOPTROUGH ASSEMBLYSIZE DWG. NO.PROPRIETARY AND CONFIDENTIALTHE INFORMATION CONTAINED IN THIS DRAWING ISTHE SOLE PROPERTY OF BENDPAK INC. ANYREPRODUCTION IN PART OR AS A WHOLE WITHOUTTHE WRITTEN PERMISSION OF BENDPAK INC. ISPROHIBITED.A5210202SCALE: 1:18REVHSHEET 1 OF 2

3209COLLAPSED3539EXTENDED1645 LEMONWOOD DR.SANTA PAULA, CA 93060TITLE:XPR-10 TOPTROUGH ASSEMBLYSIZE DWG. NO.A5210202SCALE: 1:15REVHSHEET 2 OF 2

REVBCDREVISIONDESCRIPTIONREMOVED 5505050, UPDATED BOM REVISIONUPDATED TITLE TO REFLECT WHERE USED,UPDATED NEXT ASSEMBLIESUPDATED BOM REVISIONDATEEDITED BY 007501432ITEM PARTNO AMEDATEDRAWNJM06/23/2015CHECKEDCA04/26/2016DO NOT SCALE DRAWINGNOTE: UNLESS OTHERWISE SPECIFIED.1.2.SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGINGASSEMBLE ITEMS AS SHOWNNEXT 5260575 DIMENSIONS ARE IN MMQTY REVXPR-9/9D/10 LOW PROFILE TRIPLE TELESCOPING ARMWELDMENTWASHER M10 x Ø20 FLATWASHER M10 x Ø18 SLHHB M10 x 1.5 x 40THIRD ANGLE PROJECTIONC333-1645 LEMONWOOD DR.SANTA PAULA, CA 93060TITLE:XPR-9S/9DS/10S LOW PROFILETRIPLE TELESCOPING ARMASSEMBLYSIZE DWG. NO.PROPRIETARY AND CONFIDENTIALTHE INFORMATION CONTAINED IN THIS DRAWING ISTHE SOLE PROPERTY OF BENDPAK INC. ANYREPRODUCTION IN PART OR AS A WHOLE WITHOUTTHE WRITTEN PERMISSION OF BENDPAK INC. ISPROHIBITED.1A5215287SCALE: 1:5REVDSHEET 1 OF 1

REVJKLREVISIONDESCRIPTIONUPDATED BOM REVISIONUPDATED BOM REVISIONUPDATED BOM REVISIONSDATEEDITED 89007382110095ITEM NO PART 510675540006855802199593018338461.2.SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGINGASSEMBLE ITEMS AS O NOT SCALE DRAWING7NOTE: UNLESS OTHERWISE SPECIFIED.DESCRIPTIONXPR-10/10A LIFT HEAD WELDMENTPL-6000/7000, GP/XPR SERIES GUIDE BLOCKGP/RTL, XPR-9/10 Ø25mm GEAR SHAFTGP/RTL/XPR ARM INTERNAL GEAR STOPGP-7, RTL-8000, XPR-9/10 LIFT HEAD SPRINGSPRING PIN M6 x 50SNAP RING TRUARC 5103-100KEYRING 56mm x 3mmXPR-9/10 LIFT HEAD GUSSET COVER DIMENSIONS ARE IN MMNEXT ASSEMBLY52153885215389THIRD ANGLE PROJECTION1645 LEMONWOOD DR.SANTA PAULA, CA 93060TITLE:XPR-10/10A LIFTHEAD ASSEMBLYSIZE DWG. NO.PROPRIETARY AND CONFIDENTIALTHE INFORMATION CONTAINED IN THIS DRAWING ISTHE SOLE PROPERTY OF BENDPAK INC. ANYREPRODUCTION IN PART OR AS A WHOLE WITHOUTTHE WRITTEN PERMISSION OF BENDPAK INC. ISPROHIBITED.QTY REV1K8E2E2E2C2221EA5215387SCALE: 1:12REVLSHEET 1 OF 1

REVMNPREVISIONDESCRIPTIONUPDATED BOM REVISIONSUPDATED BOM REVISIONUPDATED TITLE TO REFLECT MARKETING,UPDATED BOM REVISIONSDATEEDITED BY 007381756912410ITEM NO PART NUMBERDESCRIPTIONQTY REV15600386XPR-10 POWER SIDE POST WELDMENT1H25575111XPR-9S/10 SHEAVE ASSEMBLY1F35620141XPR-9/10 CABLE SHEAVE PIN WELDMENT1F45575112GP/PCL/XPR/PL-7000 SAFETY SHEAVE1C55565350GP/PCL/XPR/PL-7000 SAFETY SHEAVE SPACER 1C65535357NUT M6 x 1.0 NL175530756HHB M6 x 1 x 25185530030HHB M6 x 1 x 8195520001RUBBER GROMMET, 3/4 I.D.1A105215387XPR-10/10A LIFT HEAD ASSEMBLY1L115502300CYLINDER ASSEMBLY Ø2.0 x 691F125701716XPR LIGHT DUTY CYLINDER STOPPER1A3 DIMENSIONS ARE IN MM8NOTE: UNLESS OTHERWISE SPECIFIED.1.2.SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGINGASSEMBLE ITEMS AS O NOT SCALE DRAWING2NEXT ASSEMBLY52450445245227THIRD ANGLE PROJECTION1645 LEMONWOOD DR.SANTA PAULA, CA 93060TITLE:XPR-10/10A POWERSIDE POST ASSEMBLYSIZE DWG. NO.PROPRIETARY AND CONFIDENTIALTHE INFORMATION CONTAINED IN THIS DRAWING ISTHE SOLE PROPERTY OF BENDPAK INC. ANYREPRODUCTION IN PART OR AS A WHOLE WITHOUTTHE WRITTEN PERMISSION OF BENDPAK INC. ISPROHIBITED.A5215388SCALE: 1:22REVPSHEET 1 OF 1

REVMNPREVISIONDESCRIPTIONUPDATED BOM REVISIONSUPDATED BOM REVISIONUPDATED TITLE TO REFLECT MARKETING,UPDATED BOM REVISIONSDATEEDITED BY 0073817561149ITEM NO PART 53577553075685530030952153871055023001157017163SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGINGASSEMBLE ITEMS AS SHOWN DIMENSIONS ARE IN 6DO NOT SCALE DRAWING2NOTE: UNLESS OTHERWISE SPECIFIED.DESCRIPTIONXPR-10 OFF SIDE POST WELDMENTXPR-9S/10 SHEAVE ASSEMBLYXPR-9/10 CABLE SHEAVE PIN WELDMENTGP/PCL/XPR/PL-7000 SAFETY SHEAVEGP/PCL/XPR/PL-7000 SAFETY SHEAVE SPACERNUT M6 x 1.0 NLHHB M6 x 1 x 25HHB M6 x 1 x 8XPR-10/10A LIFT HEAD ASSEMBLYCYLINDER ASSEMBLY Ø2.0 x 69XPR LIGHT DUTY CYLINDER STOPPERNEXT ASSEMBLY52450445245227THIRD ANGLE PROJECTIONREVFFFCCLFA1645 LEMONWOOD DR.SANTA PAULA, CA 93060TITLE:XPR-10/10A OFF SIDEPOST ASSEMBLYSIZE DWG. NO.PROPRIETARY AND CONFIDENTIALTHE INFORMATION CONTAINED IN THIS DRAWING ISTHE SOLE PROPERTY OF BENDPAK INC. ANYREPRODUCTION IN PART OR AS A WHOLE WITHOUTTHE WRITTEN PERMISSION OF BENDPAK INC. ISPROHIBITED.QTY11111111111A5215389SCALE: 1:22REVPSHEET 1 OF 1

REVISIONDESCRIPTIONREMOVED 5505050, UPDATED BOM REVISIONUPDATED TITLE TO REFLECT WHERE USED,UPDATED NEXT ASSEMBLYUPDATED BOM REVISIONREVBCDDATEEDITED BY 007501432ITEMNO1234PARTDESCRIPTIONQTY REVNUMBER5600998 XPR-9S/9DS/10S LOW PROFILE MEDIUM ARM WELDMENT 1C5545341WASHER M10 x Ø20 FLAT35545200WASHER M10 x Ø18 SL35530302HHB M10 x 1.5 x 403NAMEDATEDRAWNJM06/23/2015CHECKEDCA04/26/2016DO NOT SCALE DRAWING DIMENSIONS ARE IN MMNOTE: UNLESS OTHERWISE SPECIFIED.1.2.SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGINGASSEMBLE ITEMS AS SHOWNNEXT ASSEMBLY5260555526055852605745260575THIRD ANGLE PROJECTION1645 LEMONWOOD DR.SANTA PAULA, CA 93060TITLE:XPR-9S/9DS/10S LOWPROFILE MEDIUMARM ASSEMBLYSIZE DWG. NO.PROPRIETARY AND CONFIDENTIALTHE INFORMATION CONTAINED IN THIS DRAWING ISTHE SOLE PROPERTY OF BENDPAK INC. ANYREPRODUCTION IN PART OR AS A WHOLE WITHOUTTHE WRITTEN PERMISSION OF BENDPAK INC. ISPROHIBITED.A5215700SCALE: 1:5REVDSHEET 1 OF 1

REVISIONDESCRIPTIONUPDATED BOM REVISIONSUPDATED BOM REVISIONSUPDATED BOM REVISIONSREVCDEDATEEDITED 10077716234ITEM NO.1234565PART NUMBER571501755400255746692554002657466935601001DO NOT SCALE DRAWINGDRAWNNOTE: UNLESS OTHERWISE SPECIFIED.1.ASSEMBLE ITEMS AS SHOWNNEXT 5250049 DIMENSIONS ARE IN MMDESCRIPTIONROUND LIFT PAD ADAPTER RUBBER PADS RING Ø35mmINNER SCREWS RING Ø45mmROUND LIFT PAD SCREW ADAPTORROUND LIFT PAD ADAPTOR WELDMENTNAMEDATECHY06/14/20151645 LEMONWOOD DR.SANTA PAULA, CA 93060CHECKEDTHIRD ANGLE PROJECTIONTITLE:ROUND ADJUSTABLELIFT PAD ASSEMBLYSIZE DWG. NO.PROPRIETARY AND CONFIDENTIALTHE INFORMATION CONTAINED IN THIS DRAWING ISTHE SOLE PROPERTY OF BENDPAK INC. ANYREPRODUCTION IN PART OR AS A WHOLE WITHOUTTHE WRITTEN PERMISSION OF BENDPAK INC. ISPROHIBITED.QTY REV1D1-1B2-1D1CA5215704SCALE: 1:3REVESHEET 1 OF 1

REVPQRREVISIONDESCRIPTIONUPDATED BOM REVISIONSUPDATED BOM REVISIONSUPDATED BOM REVISIONS AND NEXTASSEMBLIESDATEEDITED BY 00738312ITEM NO PART /2010CHECKEDCA02/23/2016DO NOT SCALE DRAWING DIMENSIONS ARE IN MMNOTE: UNLESS OTHERWISE SPECIFIED.1.SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGINGNEXT TIONXPR-10/10A POWER SIDE POST ASSEMBLYXPR-10/10A OFF SIDE POST ASSEMBLYXPR-10 TOP TROUGH ASSEMBLYTHIRD ANGLE PROJECTION1645 LEMONWOOD DR.SANTA PAULA, CA 93060TITLE:XPR-10 LIFTSUPERSTRUCTURESIZE DWG. NO.PROPRIETARY AND CONFIDENTIALTHE INFORMATION CONTAINED IN THIS DRAWING ISTHE SOLE PROPERTY OF BENDPAK INC. ANYREPRODUCTION IN PART OR AS A WHOLE WITHOUTTHE WRITTEN PERMISSION OF BENDPAK INC. ISPROHIBITED.QTY REV1P1P1HA5245227SCALE: 1:30REVRSHEET 1 OF 1

REVISIONDESCRIPTIONUPDATED BOM REVISIONSUPDATED BOM REVISIONUPDATED BOM 805900951DESCRIPTIONXPR CLEARFLOOR EXTENDED PARTS BAGXPR-9/10 LIFT HEAD PIN WELDMENTXPR-10 EXTENDED CABLE ASSY Ø10 x 11296mm DBSTXPR CLEARFLOOR HYDRAULIC HOSE ASSY Ø6.35 x2299mm SBXPR HYDRAULIC HOSE ASSY Ø10 x 1219mm SBXPR-10/10A EXTENDED Ø2.4 X 8839 SAFETY CABLEDRAWNNOTE: UNLESS OTHERWISE SPECIFIED.SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGINGINSERT PARTS BAG INTO PARTS BOX FOR SHIPMENTTHREAD 5535358 WITH 5545342 ONTO CABLES FOR SHIPMENTHOSES AND CABLES IN REPRESENTATIONAL FORMFOR 5220116 SPECIFICATIONS REFER TO PART SPECIFICATIONFORM (*)5520116 QTY FOR REFERENCE ONLY DIMENSIONS ARE IN MMNEXT 111142REVJDAECEEFEBEAXPR-10 EXTENDED HYDRAULIC HOSE ASSY Ø6.35 x9233 SBXPR POWER SIDE SAFEY

27.06.2013 · 1 5245227 xpr-10 lift superstructure 1 r 2 5250049 xpr-10s extended parts box 1 d 3 5210269 xpr-10 post extension weldment 2 e 4 5215287 xpr-9s/9ds/10s low profile triple telescoping arm assembly 2 d 5 5215700 xpr-9s/9ds/10s low profile medium arm assembly 2 d 6 5905655 max cap nrtl danger 10k 1 --7 5905940 product data label 1 --8 5905950 2015_serial_tag-a-5905950 1 --revision