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CPVCPipes & FittingsCarrying potable waterand edible fluidsTransportations of chemicals& other hot corrosive fluidsSuitable for hot and coldwater distributionLead-freeIS:15778CM/L 2680058Apollo Pipes Ltd.Email: info@apollopipes.com Web: www.apollopipes.com1800-121-3737011-43334000
Products: CPVC PIPES & FITTINGS uPVC PLUMBING SYSTEM PRESSURE PIPES & FITTINGS SWR DRAINAGE SYSTEM COLUMN PIPES WELL CASING PIPES HDPE PIPES SPRINKLER SYSTEM
AboutApolloPipesAPOLLO PIPES LTD. is the key group company of Sudesh Group. The companyhas an enriching experience of decades in manufacturing pipes and relatedproducts for all purposes. With a manufacturing plant having 20 extrusion linesand producing 60,000 tonnes of polymers annually, APOLLO PIPES LTD. hasthe largest manufacturing unit at a single location under one roof in NorthIndia. APOLLO PIPES LTD. business activities are focused on development,manufacturing and distribution of Plastic Piping Systems under the brand nameof APL APOLLO.APOLLO PIPES have plants located at Dadri, Sikandrabad (Uttar Pradesh)and Ahmedabad (Gujarat). The plants use flexible manufacturing techniques,greener technologies and modern machinery. We strictly follow the nationaland international standards while manufacturing all kinds of CPVC Pipes andFittings, uPVC Plumbing System, uPVC SWR Piping Systems, uPVC PressurePipes and Fittings, Elastomeric (Ring Fit Pipes), Column Pipes, uPVC Well CasingPipes, HDPE Pipes, Sprinkler System and Cable Ducts.Key group companyof the Sudesh Group;headquartered inNew DelhiAmong the marketleaders in pipingand related productssegmentMore than a decadeof being amongstthe leadersManufactures pipesand related productsfor civil infrastructure,industrial andagriculture purposesLargest manufacturingunit at a single locationunder one roof inNorth IndiaStrong reputationfor the high qualityproducts and strongdistribution networkManufacturing plantshave 20 extrusion linesproducing 60,000 tonnespolymers annually
CPVC Pipes & FittingsAPL Apollo CPVC Pipes & Fittings are the perfect solutionfor hot and cold potable water distribution requirements inresidential, commercial and industrial spaces with a host ofadvantages over the conventional piping system. Producedfrom a unique blend of chlorinated polyvinyl chloride, theypossess the perfect physical properties desirable for hasslefree piping applications.Our CPVC Pipes are manufactured in Copper Tube Size(CTS) between 15 mm (“1/2”) and 50 mm (2”) from TypeIV, Grade I Chlorinated Polyvinyl Chloride (CPVC) compoundwith a cell classification of 23447 as per ASTM D-1784.Our pipes are manufactured to be in strict compliancewith ASTM D-2846 & 15-15778 meant for SDR-11 &SDR-13.5 CPVC specifications and to consistently meet orexceed the quality assurance requirements of this standard.Our extensive range of fittings are produced as per SDR-11and meet the requirements of ASTMD-2846M. Our pipeshave a maximum service temperature of upto 93oc andstress of 2000 PSI.APL Apollo CPVC Pipes also come in Iron Pipe Size (IPS)from 2 1/2” to 4” which meet the requirement of SCH-40and SCH-80 of ASTM F-441. Our range of CPVC Fittings aremanufactured as per SDR-11.Our CPVC Plumbing System conforms to various internationalquality standards approved in countries like USA, UK, Canada,Germany, France, the Netherlands and the MiddIe East.If maintenance and corrosion-free service and best-in-classquality are the prerequisites for a plumbing system, APLApollo CPVC Pipes & Fittings are the perfect solution.ApplicationsAPL Apollo CPVC Pipes & Fittings can be used for an array ofapplications, includingHot and cold water distribution in residential, commercialand industrial spacesCarrying potable water and edible fluidsTransportation of chemicals and other hot, corrosivefluids andSolar heating, central heating and radiant floorheating applicationsSalient Features and BenefitsAPL Apollo CPVC Pipes& Fittings come repletewith a range of featuresand benefits.Suitable for use upto 93Ocstrength anddurabilityExcellent resistanceto chemicalsSmooth internalsurfaceNo scalingEnergy savingDetain bacterialgrowthPerfect for hot andcold water usageLife span of morethan 50 yearsFire – resistant andself-extinguishingLight weightEasy to install100% leak-proofHigh impact
Standard ComplianceAPL Apollo CPVC Pipes & Fittings are manufactured as per the following standards:ASTM D-1784Standard specification for Rigid Polyvinyl Chloride (PVC) Compounds and Chlorinated PolyvinylChloride (CPVC) compoundsASTM D-2864/IS15778Specification for Chlorinated Polyvinyl Chloride (CPVC) plastic pipes For hot and cold waterdistribution systemASTM F-439Standard specification for socket-type-chlorinated Polyvinyl Chloride plastic pipes & fittings(SCH-80)ASTM F-441Standard specification for Chlorinated Polyvinyl Chloride (CPVC) plastic pipes (SCH-40 & 80)ASTM F-438Standard specification for socket-type-chlorinated Polyvinyl Chloride plastic pipes & fittings(SCH-40)ASTM F-493Standard specification for solvent cements for Chlorinated Polyvinyl Chloride (CPVC) plastic pipes& fittingsPerformanceCharacteristicsAPL Apollo CPVCCOPPERGIPP-RCorrosionNo effect due tosuperb chemicalresistanceCorrodes over aperiod of timeCorrodes quickly anddeterioratesHas certain degreeof resistance tochemicalsScaling, Pittingand LeachingAbsence of scaling,pitting and leachingleads to full bore flowScaling, pitting andleaching leads toreduced bore flowSevere scaling, pittingand leaching leads toreduced bore flowScaling, pitting andleaching may occurand reduce bore flowThermalConductivity &Insulation LevelsLower thermalconductivity reducesheat loss and requiresreduced insulationlevelsExtremely highthermal conductivityincreases heat loss& requires higherinsulationExtremely highthermal conductivityincreases heat loss& requires higherinsulationHigher thermalconductivity thanCPVC; more heatloss and and requireshigher insulationlevelsBacterial GrowthExtremely lowMore than that inCPVCMore than that inCopperHigher than that inCPVCFire ResistanceLOI is 60% hencedoes not catch fire orsustain burningBeing metallic,exhibits betterresistance to fireBeing metallic,exhibits betterresistance to fireLOI is 18% hence, caneasily catch fireInstallationEasy through coldwelding; requiresless man hours. Noelectric/heat sourcerequiredRequires highlyskilled manpower andelectric/heat sourceExtremely slow;requires more manhoursJointing process is byheat fusion; requiresgreater skill andelectric/heat sourceLeakageLeak-free installationfor lifeLeak-free, providedcarried out by highlytrained manpowerAlways susceptible toleakage from initialday of installationRelatively leakfree providedskilled manpower isemployedThermalExpansionLower; leads to lesserpipe expansion, lesserlooping and offsetsAlthough thermalexpansion is lower,the stress induced isfar greaterAlthough thermalexpansion is lower,the stress induced isfar greaterHigher expansionleads to more loopingoffsets
Special ToolsSimple cutter or HexSaw Blade and CPVCsolvent cement areadequate for 100%leak-proof joints andsatisfactory plumbingRequires special toolslike metal cuttingflame torch, solder,flux, etc. to carry outdesired plumbingproceduresRequires heavy toolsfor pipe cutting,threading and fittingto carry out thedesired plumbingRequires specialElectrical Heater toachieve the perfectlywelded joint. Anyfailure results intowastage and poorplumbingRange of FittingsWide rangeLimited range, needsfrequent cutting andweldingLimited range-Technical SpecificationsDimensional details & pressure ratings of SDR-13.5 (Class-2) CPVC Pipes as per IS-15778 & ASTM D-2846Mean OutsideDiameter (mm)Nominal SizeWall Thickness(mm)Pressure at 27OCPressure at MPA)(kgcm2)(MPA)1/21515.9 0.11.65 0.2521.82.185.50.553/42022.2 0.11.95 0.2521.82.185.50.5512528.6 0.12.36 0.2521.82.185.50.551(1/4)3234.9 0.12.85 0.2521.82.185.50.551(1/2)4041.3 0.13.85 0.2521.82.185.50.5525054.3 0.14.25 0.2521.82.185.50.55Dimensional details & pressure ratings of SDR-11 (Class-1) CPVC Pipes as per IS-15778 & ASTM D-2846Mean OutsideDiameter (mm)Nominal SizeWall Thickness(mm)Pressure at 27OCPressure at MPA)(kg/cm2)(MPA)1/21515.9 0.11.95 0.2527.62.766.80.683/42022.2 0.12.25 0.2527.62.766.80.6812528.6 0.12.85 0.2527.62.766.80.681(1/4)3234.9 0.13.45 0.2527.62.766.80.681(1/2)4041.3 0.14.05 0.2527.62.766.80.6825054.3 0.15.20 0.2527.62.766.80.68Dimensional details of CPVC 4120 SCH-40 Pipe with maximum water pressure rating as perASTM F-441Nominal SizeOutside Diameter (mm)AverageWall Thickness (mm)ToleranceMinimumTolerancePressure at27OCPressure at82OC(In)(mm)(In)(mm)(In)(mm)(In)(mm)(In)(mm)PSI (kg/cm’)PSI (kg/cm’)2(1/2)652.87573 0.0070.180.2035.160.0240.61300 (20.00)75 (5.17)3803.588.9 0.0080.20.2165.490.0260.66260 (17.9)65 (4.48)410045114.3 0.0090.2302376.20.0280.71220 (15.2)55 (3.79)
Dimensional Details of CPVC 4120 SCH-80 Pipe with Maximum Water Pressure Rating as perASTM F-441NominalSizeOutside Diameter all Thickness (mm)Tolerance(mm)7388.9114.3(In) 0.007 0.008 .017.628.56Pressure at27OCPressure at82OCPSI (kg/cm’)420 (29.0)370 (25.5)320 (22.1)PSI (kg/cm’)105 (7.24)90 (6.20)80 (5.51)Tolerance(In)0.0330.0360.040(mm) 0.840.66 1.02CPVC Fittings in SDR 11 as per ASTM D-2846COUPLER½” - 2”TEE½” - 2”REDUCINGCOUPLER1” X¾” 1½”X1”REDUCING TEE1”x¾” 2”x1½”STEP OVER BEND¾” - 1”REDUCING MALEADAPTOR PLASTICTHREADED¾”X12”FEMALE ADAPTOR PLASTICTHREADED½” -2”REDUCING MALE ELBOWBRASS THREADED¾”X½” - 1”X½”REDUCINGFEMALETEE BRASSTHREADED¾”X½” - 1”X ½”ELBOW 900½” - 2”ELBOW 450¾” - 1”REDUCINGELBOW1” X¾” ¾”x½”UNION½” - 2”CROSS TEE¾” - 1¼”BALL VALVE½” - 2”TANK CONNECTOR½” - 2”END CAP½” - 2”REDUCING FEMALE ADAPTORPLASTIC THREADED¾”X½”REDUCING BUSH¾”X½” - 2”X1”REDUCING FEEMALEELBOW BRASSTHREADED¾”X½” - 1”X¾”MALE ADAPTORPLASTIC THREADED½” -2”FEMALE ELBOW BRASSTHREADED½” - 1¼”REDUCING FEMALEADAPTOR BRASSTHREADED¾”X½” - 1”X ½”FEMALE TREE BRASSTHREADED½” - 1¼”MALEADAPTORBRASSTHREADED½” - 2”END PLUG THREADED½” - ¾”FEMALEADAPTORBRASSTHREADED½” - 2”CPVC SOLVENT(YELLOW)25mm - 946mm
Installation GuideMEASURING: In order to make aproper and neat joint, we shouldmeasure the pipe length accuratelyand make a visible marking usinga pen. Ensure that the Pipe andFittings are compatible.FITTING PREPERATION: Use aclean dry cloth, wipe the dirt andmoisture from the Fittings, socketsand Pipe. Dry fit the Pipe to ensuretotal entry into the bottom of theFittings socket and make a visiblemarking using a dark pen.CUTTING: We can cut the Pipeeasily with a sharp saw/cutter.Cutting the Pipe as squarely aspossible (at 90O) provides optimalbonding area within a joint.SOLVENT CEMENT APPLICATION:Use only APL Apollo CPVC Cementto ensure a perfect solvent weldjoint. When making a joint, applyan even coat of cement on the Pipeend & also inside the Fitting socket.Inspect Pipe ends thoroughly priorto make a joint. If a crack or splintering is noticed cut off aminimum of 25 mm beyond the visible crack before proceedingDEBURING/BEVELING:Burrsin and on end can obstruct flowor proper contact between thePipe and socket of the Fittingduring assembly and should beremove from both in and outsideof the Pipe.A slight bevel end of the Pipe will ease entry of the Pipe intothe socket of the Fitting socket.Do not use thickened or lumpy solvent cement; it should havea flow consistency like syrup.ASSEMBLY: Immediately afterapplying the solvent, insert thePipe into the socket. Rotate thePipe ½ or ¼ while inserting. Thismotion ensures an even distributionof cement within the joint. Properlyalign the Fittings and leave it for10-20 seconds to allow the joint set-up.Our Product RangeuPVC Plumbing System :APL Apollo uPVC Plumbing System (as per ASTM D-1785 & ASTM D-2467) being lead-free andnon-toxic is favourable for carrying potable water. It is used for high pressure water distributionplumbing in residential, commercial and industrial buildings.Pressure Pipes & Fittings :These pipes and fittings are used in variety of applications like irrigation , water supply,industrial process line, swimming pools, fire fightning, etc.SWR Drainage System :APL Apollo uPVC SWR Piping System (as per IS:14735-99 & IS:13592-92) is an easy &economical product, ideal for drainage of soil waste and rain water application in residential,commercial and Industrial buildings.Column Pipes :APL Apollo Column Pipes are manufactured for borewell / submersible pumps which offer manyadvantages like-light weight, high tensile load capacity, leak-proof joints and long life with economyand hence, emerges as the best option for conventional metal pipes.Well Casing Pipes :APL Apollo uPVC Well Casing Pipes an ideal preference for applications like protection ofdomestic, irrigation, industrial and mining borewells.HDPE Pipes :HDPE is strongly resistant to stress cracking and has low creep rupture properties. It has excellentinsulation properties over a wide range of frequencies and is not chemically active.Sprinkler System :APL Apollo Sprinkler System (as per IS:14151) is suitable for almost all field crops like wheat , gram,pulses as well as vegetables, cotton, soya bean, tea, coffee and other fodder crops, Suitable forresidential, industrial, hotel, resorts, public & government enterprises, golf links, race courses, etc.Apollo Pipes Ltd.37, Hargobind Enclave, Vikas Marg, New Delhi - 110092Email: info@apollopipes.com Web: www.apollopipes.com1800-121-3737011-43334000
Fittings, uPVC Plumbing System, uPVC SWR Piping Systems, uPVC Pressure Pipes and Fittings, Elastomeric (Ring Fit Pipes), Column Pipes, uPVC Well Casing Pipes, HDPE Pipes, Sprinkler System and Cable Ducts. About Apollo Pipes Largest manufacturing unit at a single location under one roof in North India Manufactures pipes and related products for civil infrastructure, industrial and
