Transcription
SECTION 6 - CAB
CABOperators Cab Assembly, 1PAC51316-2Series IV Highway Speed Excavators80804001
CABOperators Cab Assembly, 001Part NumberQty.Consult 2Ref71115OPERATORS CAB ASSY, UPPERSTRUCTURE, , (includes all items)GROMMET, 1/4 I.D.LATCH COVERLOCKWASHER, 1/4SPEAKER ASSYANTENNA ASSYANTENNA LEAD, 48”UPPER CAB HARNESSMALE SPADE TERMINAL, (insulated)WINDSHIELD WIPER HARNESSHOSEMALE BULLET TERMINALFEMALE BULLET TERMINALWHIZ-LOCK SCREW, 1/4-20X3/4FLAT WASHER, 5/16UPPER CAB CONSOLE ELECTRIC ASSY, (see page 6-12 for details)LIGHT PODPOD PANEL ELECTRICAL ASSY, R.H., (see page 6-14 for details)FLAT HD CAPSCREW, #10-24X1TINNERMAN NUT, #10-24EVAPORATOR & HEATER ASSY, (see page 6-34 for details)TY-RAPWINDSHIELD WIPER MOTORWINDSHIELD WIPER HOLDERWINSHIELD WIPER BLADEFLAT WASHER, 1/4221146123’Ref11111Ref6FENDER WASHERHEX LOCKNUT, 1/4-20OPERATORS CAB, UPPERSTRUCTURE, (see page 6-4 for details)CAB SEAT ASSY, (see page 6-18 for details)HEX SOCKET HD CAPSCREW, 5/16-18X1/2AIR DIFFUSER VENTAIR PLENUMWHIZ-LOCK NUT, 1/4-20AIR HOSE, 2-1/2”, (sold in 6’ sections)POD PANEL ELECTRICAL ASSY, L.H., (see page 6-14 for details)HEX HD CAPSCREW, 1/4-20X1, GR5FLAT WASHER, 1/4CAB STORAGE DRAWERCAB DRAWER LATCHFLOOR MATFOOT PEDAL PLATE ASSY, (see page 7-6 for details)BUTTON HD CAPSCREW, 2630808036304688561002Not 8056300380261029DescriptionSeries IV Highway Speed ExcavatorsRev.F16-3
CABOperators Cab, 532503103093116-4353063073084355PAC5152Series IV Highway Speed Excavators80804001
CABOperators Cab, 19452235892103723SECTION A-A32764272811252930A2930APAC516280804001Series IV Highway Speed Excavators6-5
CABOperators Cab, Upperstructure6-6ItemPart RATORS CAB, UPPERSTRUCTURE, (includes all items)WASHERLOCKWASHER, 3/8FLAT WASHERHOLE PLUGHEX LOCKNUT, 1/4-20ROUND PLUGROUND PLUGSHOULDER BOLT, 5/16-18X3/4HEX HD CAPSCREW, 3/8-16X1-1/4, GR8GRIPFLAT WASHERFELT WASHERTORX HD SCREW, 1/4-20X3/4HEX HD CAPSCREW, 3/8-16X3/4, GR5TORX SCREW, 1/4-20X1.25, GR5SPRINGSTUDHEX NUT, 1/4-20COMPRESSION SPRINGWASHER NOZZLE KIT, (includes nozzle, washer, rubber washer & nut)GRAB RAILGRAB RAIL POSTSTRIKER, 3/8-16STRIKER BOLT GUARDINSIDE RELEASE KNOBSETTING BLOCK, 1/8X1/4X2FASTENERBUMPERWINDOW CLIPSCREW, #10-32RETAINING RINGFASTENERDOOR RETAINERHEX BOLT, .38-16X1, GR5SETTING BLOCKWASHERFLAT WASHERGRAB RAIL WELDMENTREAR WINDOWSKYLIGHTFRONT WINDOW ASSY, (includes items 301 thru 311)HOLD OPEN LEVERFRONT LOWER WINDOWBOTTOM RAIL INSERTLATCH BLOCKFOAM GROUPDOME LIGHT, 24V, (includes bulb)BULBSeries IV Highway Speed ExcavatorsRev.B80804001
CABOperators Cab, UpperstructureItemPart 2STUDCLIPGAS SPRING, (100 018802640318036402580364017121111SHOULDER BOLT, 5/16-18X3/4BUMPER, 5/8 O.D., (60 durometer)COMPRESSION SPRINGSETTING BLOCK, 1/8X1/4X2TOP STORAGE BRACKET WELDMENTLATCH 6409480364221122112222121WINDOW FRAME WELDMENTKNOBTORX HD SCREW, 1/4-20X3/4WINDOW LATCH HANDLE WELDMENT, L.H., (shown in illustration)WINDOW LATCH HANDLE WELDMENT, R.H., (not illustrated)SPRINGBUSHINGFLAT WASHERHEX LOCKNUT, 1/4-20FRONT WINDOW (glass only)FRONT WINDOW ROLLER, L.H.FRONT WINDOW LEDGE ONT GLASS SEALLOWER WINDOW EDGE TRIMLOWER WINDOW SEALR.H. WINDOW PANEL ASSY, (includes items 201 thru 206)LINK WELDMENT ASSY, (includes items 101 thru 104)HEADLINER ASSY, (includes item 47)RIGHT SIDE FOAMDOOR ASSY, (see page 6-8 for details)WINDOW, L.H. SIDESeries IV Highway Speed Excavators6-7
CABOperators Cab Door, UpperstructureDETAIL “C”262791874151230333435121749101 216531DETAIL “C”13PAC18226-8Series IV Highway Speed Excavators80804001
CABOperators Cab Door, AC501180804001Series IV Highway Speed Excavators6-9
CABOperators Cab Door, 122232425262728293031323334356-10Part ptionRev.OPERATORS CAB DOOR ASSY, UPPERSTRUCTURE, (includes all items)LOCKWASHERFLAT WASHERHEX NUT, 1/4-20HEX NUT, .31-18SHOULDER BOLTSHOCK MOUNT BUSHINGBLACK PLASTIC GRIPRELEASE MOUNT SEALBOLTR.H. CAM LATCHFLAT WASHERBLACK TENSION SPRINGROD END RETAINER CLIPFLAT WASHERSETTING BLOCKFLAT WASHERWASHERDOOR SEALRUBBER BUMPERMALE DOOR RETAINERRUBBER BUMPERJAM NUTPADDLE LATCH W/KEYPADDLE LATCH KEYHEX CAPDOOR WINDOW, (1 piece)DOOR COVER, (upper plastic)DOOR COVER, (lower plastic)HEX BOLTRELEASE MOUNT WELDMENTDOOR HANDLELATCH CONNECTOR RODHEX NUTSWIVEL, 1/4-28 THREADCOTTER PINFLAT WASHERSeries IV Highway Speed Excavators80804001
CABOperators Cab Door, UpperstructureItem80804001Part NumberQty.DescriptionSeries IV Highway Speed ExcavatorsRev.6-11
CABOperators Cab Console, Upperstructure671285GREEN WIRES TO MONITOR9RED & BLACK WIRES342021151011TY-RAP TO LOUVER1413 (INSIDE DOOR)221912161718BROWN WIRESYELLOW WIRESBLUE WIRESORANGE WIRES272324302831252629PAC52016-12Series IV Highway Speed Excavators80804001
CABOperators Cab Console, UpperstructureItemPart 4485DescriptionHEX NUT, #4-40ROUND HD MACHINE SCREW, #4-40X3/8DIAGNOSTIC CONNECTOR BRACKETSCREW, #8-32, (plastite)AIR PLENUM LOUVERFLAT HD CAPSCREW, #10-24X1TINNERMAN NUT, #10-24ELECTRICAL MONITOR ASSY, (includes items 22 thru 31)POWER SUPPLY, (12 volt)AIR HOSE, 2-1/2”, (sold in 6’ sections)TIE-STRAP CABLECAB CONSOLE BOXFUSE IDENTIFICATION DECALCONSOLE DOORLATCHWASHER, 7/32, (nylon), (thick)HEX NUT, #10-24ROUND HD MACHINE SCREW, #10-24X3/4, GR8PRINTED CIRCUIT BOARD, (see page 10-18 for details)LATCH PLATE RECEIVERSELF-TAPPING SCREW, #10-24X1/2IGNITION SWITCHIGNITION SWITCH KEYLAMP SOCKETTERMINAL3-POSITION ROTARY SWITCH, (does not include knob)ROTARY SWITCH KNOBMINI SIRENCONNECTORCONNECTORBULB, 24VBULB HOUSINGSeries IV Highway Speed ExcavatorsRev.A6-13
Before S/N’sXL3100IV - 3120000294 (4x2); 3140000340 (4x4)XL4100IV - 4100000602 (6x4); 4160000061 (6x6)XL5100IV - 5100000603 (6x4 & 6x6)CABPod Panel Assemblies, Upperstructure13456782A 5V REG PWRB RMT THRT SGNC 5V REG GND34567891112BLMHCUP HTR PWRUP HTR LOWUP HTR MEDUP HTR HICNTRL PWR91 AC PWR ON2 CNTRL PWR3 HTR ON3102 SHFT SW PWR3 CREEPER(WORK LIGHTS)1 AUTO IDLE2 SWITCH PWR1 EC MODE2 SWITCH PWR12A 5V REG PWRB UP HTR POT SC 5V REG GND1234562 SWITCH PWR3 WORK LT SW2 SWITCH PWR3 BOOM LT SW(TRAVEL SPEED)HILOWPARKWIPER GNDWSH PWRUP WIPER PWR(BOOM LIGHTS)(TO RED WIRE)101AUX PWR(RED WIRE)(PARK BRAKE)(TO YELLOW WIRE)1041051061022 SWITCH PWR3 BRAKE OFFTILT SUPPLY PWR(YELLOW WIRE)103SPKR107PWRPAC5141PAC32126-14Series IV Highway Speed Excavators80804001
Before S/N’sXL3100IV - 3120000294 (4x2); 3140000340 (4x4)XL4100IV - 4100000602 (6x4); 4160000061 (6x6)XL5100IV - 5100000603 (6x4 & 6x6)CABPod Panel Assemblies, UpperstructureItemPart 41280804001DescriptionRev.A44422113POD PANEL ELECTRICAL ASSY, R.H., (includes items 1 thru 12)(no longer available; order 80765070 (located on page 6-16) for complete podpanel replacement)R.H. POD PANEL COVERINTERMITTENT WIPER SWITCH ASSY, (includes the following items)INTERMITTENT WIPER & WASHER SWITCHDEUTSCH 6-PIN RECEPTACLE CONNECTORDEUTSCH 6-PIN LOCKING WEDGEDEUTSCH CONTACTKNOBPOTENTIOMETER SERVICE KIT,(includes qty. 1 of item 1 & qty 1 of item 7 on page 6-16)FLAT HD SOCKET SCREW, #6-32X5/8HEX NUT, #6-32FLAT WASHER, #6WIRE HARNESS CLAMPMINI ROCKER SWITCHBLOWER SWITCHMINI ROCKER SWITCHROCKER SWITCH11111111POD PANEL ELECTRICAL ASSY, L.H., (includes items 101 thru 107)MALE BULLET TERMINALFEMALE BULLET TERMINALL.H. POD PANEL COVERCONTURA PADDLE SWITCHKNOBRHEOSTAT SWITCHVDO STEREODSeries IV Highway Speed Excavators-6-15
After (& including) S/N’sXL3100IV - 3120000294 (4x2); 3140000340 (4x4)XL4100IV - 4100000602 (6x4); 4160000061 (6x6)XL5100IV - 5100000603 (6x4 & 6x6)CABPod Panel Assemblies, Upperstructure17251762A 5V REG PWRB RMT THRT SGNC 5V REG GND1 AUTO IDLE2 SWITCH PWR1 EC MODE2 SWITCH PWRBLMHCUP HTR PWRUP HTR LOWUP HTR MEDUP HTR HICNTRL PWRA 5V REG PWRB UP HTR POT SC 5V REG GND(WORK LIGHTS)49(BOOM LIGHTS)3891 AC PWR ON2 CNTRL PWR3 HTR ON2 SWITCH PWR3 CREEPER123456HILOWPARKWIPER GNDWSH PWRUP WIPER PWR(TRAVEL SPEED)2 SWITCH PWR3 BOOM LT SW2 SWITCH PWR3 WORK LT SWNOTE: THE L.H. ARM POD FOR THIS SERIAL NUMBER RANGE IS STILL 80565005, LOCATED ON PREVIOUS PAGE.PAC132706-16Series IV Highway Speed Excavators80804001
After (& including) S/N’sXL3100IV - 3120000294 (4x2); 3140000340 (4x4)XL4100IV - 4100000602 (6x4); 4160000061 (6x6)XL5100IV - 5100000603 (6x4 & 6x6)CABPod Panel Assemblies, UpperstructureItem12345678980804001Part 3041221111111621113POD PANEL ELECTRICAL ASSY, R.H., (includes items 1 thru 9)KNOBMINI ROCKER SWITCHKNOBMINI ROCKER SWITCHR.H. POD PANEL COVERINTERMITTENT WIPER SWITCH ASSY, (includes the following items)INTERMITTENT WIPER & WASHER SWITCHDEUTSCH 6-PIN RECEPTACLE CONNECTORDEUTSCH 6-PIN LOCKING WEDGEDEUTSCH CONTACTPOTENTIOMETER ASSY, (10k ohms w/resistors), (includes the following items)POTENTIOMETER, (10k, 27mm rotary)POTENTIOMETER HARNESSBLOWER SWITCHON-OFF SWITCH-Series IV Highway Speed Excavators-6-17
CABBefore S/N’sXL3100IV - 3120000309 (4x2); 3140000347 (4x4)XL4100IV - 4100000621 (6x4); 4160000066 (6x6)XL5100IV - 5100000605 (6x4 & 6x6)Operators Cab Seat Assembly (cloth), UpperstructurePAE12406-18Series IV Highway Speed Excavators80804001
Before S/N’sXL3100IV - 3120000309 (4x2); 3140000347 (4x4)XL4100IV - 4100000621 (6x4); 4160000066 (6x6)XL5100IV - 5100000605 (6x4 & 6x6)CABOperators Cab Seat Assembly (cloth), UpperstructureItemPart .POD ARMWHIZ-LOK NUT, 5/16-18SOCKET HD SHOULDER BOLT, 1/2X2-1/2, (10-24 thread)SEAT ARM MOUNT PLATEOPERATORS CAB SEAT, (see page 6-24 for details)FLAT WASHER, 1/4LOCKWASHER, 1/4HEX SOCKET HD CAPSCREW, 1/4-20X1, GR8TAPPED PLATEL.H. JOYSTICK ASSYR.H. JOYSTICK ASSYBUTTON HD CAPSCREW, 5/16-18X1FENDER WASHER, 11/32X1-1/4ANGLE CLAMPWHIZ-LOK SCREW, 5/16-18X5/8WHIZ-LOK SCREW, 1/4-20X3/4WHIZ-LOCK NUT, 1/4-20HARNESS SUPPORTHEX SOCKET HD CAPSCREW, 5/16-18X1/2SLIDE RAIL KITBOTTOM SLIDE RELEASE LEVERFORMED SEAT PLATETOP SLIDE RELEASE LEVERRUBBER GRIPBAR LEVERGROMMETHEX JAM NUT, 1/2-13AIR PLENUM LOUVERLOUVER BRACKETPILOT CUT-OFF SWITCH ASSY, (see page 6-30 for details)WHIZ-LOK SCREW, 5/16-18X1Series IV Highway Speed Excavators6-19
After (& including) S/N’sXL3100IV - 3120000309 (4x2); 3140000347 (4x4)XL4100IV - 4100000621 (6x4); 4160000066 (6x6)XL5100IV - 5100000605 (6x4 & 6x6)CABOperators Cab Seat Assembly (cloth), Upperstructure203122426292122426291515106794(RAILS TO PLATE)(SEAT TO RAILS)517274142511221881316191 2128PAC13140PAC131506-20Series IV Highway Speed Excavators80804001
After (& including) S/N’sXL3100IV - 3120000309 (4x2); 3140000347 (4x4)XL4100IV - 4100000621 (6x4); 4160000066 (6x6)XL5100IV - 5100000605 (6x4 & 6x6)CABOperators Cab Seat Assembly (cloth), UpperstructureItemPart 8850110888551009DescriptionRev.LOCTITE, 242 BLUER.H. JOYSTICK ASSYL.H. JOYSTICK ASSYWHIZ-LOK SCREW, 5/16-18X5/8WHIZ-LOK NUT, 5/16-18WHIZ-LOK NUT, 1/4-20WHIZ-LOK SCREW, 1/4-20X1/2FORMED SEAT PLATECLAMP ANGLEHARNESS SUPPORTWHIZ-LOK SCREW, 5/16-18X1TAPPED PLATELOUVER BRACKET6” TRACK SETARM PODRUBBER GRIPFENDER WASHERBOTTOM SLIDE RELEASE LEVERBAR LEVERSEAT, (see page 6-24 for details)AIR PLENUM LOUVERPILOT CUT-OFF ASSY, (see page 6-30 for details)GROMMET, 1” I.D.SOCKET HD CAPSCREW, 1/4-20X1SOCKET HD CAPSCREW, /16-18X1/2FLAT WASHER, 1/4BUTTON HD SCREW, 5/16-18X1HEAVY HEX JAM NUT, 1/2-13LOCKWASHER, 1/4Series IV Highway Speed Excavators6-21
CABOperators Cab Seat Assembly (vinyl), 73141425223218817131619231 2128PAE134506-22Series IV Highway Speed Excavators80804001
CABOperators Cab Seat Assembly (vinyl), UpperstructureItemPart escriptionRev.LOCTITE, 242 BLUER.H. JOYSTICK ASSYL.H. JOYSTICK ASSYWHIZ-LOK SCREW, 5/16-18X5/8WHIZ-LOK NUT, 5/16-18WHIZ-LOK NUT, 1/4-20WHIZ-LOK SCREW, 1/4-20X1/2FORMED SEAT PLATECLAMP ANGLEHARNESS SUPPORTSEAT ARM MOUNT PLATETAPPED PLATELOUVER BRACKETSLIDE RAIL KITARM PODRUBBER GRIPTOP SLIDE RELEASE LEVERBOTTOM SLIDE RELEASE LEVERBAR LEVEROPERATORS CAB SEAT, (see page 6-28 for details)AIR PLENUM LOUVERPILOT CUT-OFF SWITCH ASSY, (see page 6-30 for details)GROMMET, 1” I.D.SOCKET HD CAPSCREW, 1/4-20X1SOCKET HD CAPSCREW, /16-18X1/2FLAT HEAD SOCKET SET SCREW, 5/16-18X1-1/2BUTTON HD SCREW, 5/16-18X1HEAVY HEX JAM NUT, 1/2-13LOCKWASHER, 1/4FLAT WASHER, 1/4FENDER WASHERWHIZ-LOK SCREW, 5/16-18X1Series IV Highway Speed Excavators6-23
CABBefore S/N’sXL3100IV - 3120000309 (4x2); 3140000347 (4x4)XL4100IV - 4100000621 (6x4); 4160000066 (6x6)XL5100IV - 5100000605 (6x4 & 6x6)Operators Cab Seat (cloth), UpperstructurePAC13806-24Series IV Highway Speed Excavators80804001
Before S/N’sXL3100IV - 3120000309 (4x2); 3140000347 (4x4)XL4100IV - 4100000621 (6x4); 4160000066 (6x6)XL5100IV - 5100000605 (6x4 & 6x6)CABOperators Cab Seat (cloth), t 6412611111111111111121DescriptionOPERATORS CAB SEAT, UPPER, (cloth), (includes all items),(no longer available. For complete seat replacement, order seat 80763152located on page 6-26).SEAT BACK COVERSEAT BACK FOAMSEAT BOTTOM COVERSEAT BOTTOM FOAMSEAT FRAMESEAT MOUNTING CHANNEL, R.H.SEAT MOUNTING CHANNEL, L.H.DAMPER KITWEIGHT ADJUSTER KITSUSPENSIONSEAT BELT BRACKET, R.H.SEAT BELT BRACKET, L.H.SLIDERAIL MOUNTING BRACKETSUSPENSION COVERSLIDERAIL KITARM REST, (not illustrated; includes 2 arm rests)HEAD REST, (cloth), (not illustrated)Series IV Highway Speed ExcavatorsRev.A6-25
After (& including) S/N’sXL3100IV - 3120000309 (4x2); 3140000347 (4x4)XL4100IV - 4100000621 (6x4); 4160000066 (6x6)XL5100IV - 5100000605 (6x4 & 6x6)CABOperators Cab Seat (cloth), Upperstructure1421011013IF YOUR SEAT IS EQUIPPED WITH AN ORANGE SEAT BELT, USEITEM 101 FOR SERVICE.IF YOUR SEAT IS EQUIPPED WITH A BLACK SEAT BELT, USEPAGE 12-100 FOR SERVICE PARTS IDENTIFICATION.PAE55316-26Series IV Highway Speed Excavators80804001
After (& including) S/N’sXL3100IV - 3120000309 (4x2); 3140000347 (4x4)XL4100IV - 4100000621 (6x4); 4160000066 (6x6)XL5100IV - 5100000605 (6x4 & 6x6)CABOperators Cab Seat (cloth), UpperstructureItemPart 16480764165111111OPERATORS CAB SEAT, (includes all items)HEAD REST, (gray)HEAD REST, (black)SUSPENSION ASSYHEIGHT ADJUSTMENT HANDLEARM REST (SET OF 2)101807642051ORANGE SEAT BELT KIT, (includes retractor, buckle & hardware)180804001DescriptionSeries IV Highway Speed ExcavatorsRev.B6-27
CABOperators Cab Seat (vinyl), UpperstructurePAC134406-28Series IV Highway Speed Excavators80804001
CABOperators Cab Seat (vinyl), t 4157111111111111111121DescriptionOPERATORS CAB SEAT, UPPER, (black vinyl), (includes all items)SEAT BACK COVERSEAT BACK FOAMSEAT BOTTOM COVERSEAT BOTTOM FOAMSEAT FRAMESEAT MOUNTING CHANNEL, R.H.SEAT MOUNTING CHANNEL, L.H.DAMPER KITWEIGHT ADJUSTER KITSUSPENSIONSEAT BELT BRACKET, R.H.SEAT BELT BRACKET, L.H.SLIDERAIL MOUNTING BRACKETSUSPENSION COVERSLIDERAIL KITARM REST, (not illustrated; includes 2 arm rests)HEAD REST, (black vinyl), (not illustrated)Series IV Highway Speed ExcavatorsRev.-6-29
CABPilot Cut-off Assembly, Upperstructure321789105426PAC05516-30Series IV Highway Speed Excavators80804001
CABPilot Cut-off Assembly, UpperstructureItemPart 23Ref80804001DescriptionRev.OUTSIDE MOUNT BRACKETWHIZ-LOK NUT, 5/16-18INSIDE MOUNT BRACKETPROXIMITY SENSORPIVOT LEVERBUSHINGGAS SPRINGBALL STUDWHIZ-LOK SCREW, 5/16-18X1BAR LEVER & RUBBER GRIP, (see page 6-2 for details)Series IV Highway Speed Excavators6-31
CABCab Heater Installation, UpperstructureTO REAR OF VALVE363929 3329343238TO REAR OF CAB51610TO UPPERSTRUCTUREDUMP TUBE19272535718132530111531272237324122026 242815232194241426182417TO REAR OF CAB34PAC41206-32Series IV Highway Speed Excavators80804001
CABCab Heater Installation, UpperstructureItemPart EMPERATURE SENSORMINI-CHECK COUPLING, (includes item 23)WHIZ-LOCK NUT, 1/4-20WHIZ-LOCK NUT, 3/8-16HEATER MOUNT PLATEHEATER VALVE, (includes item 28)HYDRAULIC HEATER PUMP ASSY, (cassapa), (see page 9-98 for details)TUBE ASSYTUBE ASSYWHIZ-LOK SCREW, 3/8-16X1HEX HD CAPSCREW, 1/4-20X2-1/2, GR5HEX NUT, 3/8-16LOCKWASHER, 3/8HEX PLUG, (includes item 24)ELBOW, 90 DEGREES, (includes item 24)ELBOW, 90 DEGREES, (includes item 25)ELBOW, 45 DEGREES, (included item 24)ELBOW, 90 DEGREES, (includes item 26)STRAIGHT CONNECTOR, (includes item 27)ELBOW, 90 DEGREES, (includes item 25)POWER STEERING RESERVOIR ASSY, (see page 4-14 for details)ELBOW, 90 DEGREES, (includes item 27)VITON O-RING, (lubricate lightly)O-RINGO-RINGO-RINGO-RINGRELIEF VALVECOVER PLATERUBBER MOUNTREBOUND WASHERTUBE ASSY, (Before S/N’sXL3100IV - 3120000421 (4x2); 3140000401 (4x4);XL4100IV - 4100000788 (6x4); 4160000086 (6x6);XL5100IV - 5100000620 (6x4 & 6x6)TUBE ASSY, (After & including S/N’sXL3100IV - 3120000421 (4x2); 3140000401 (4x4);XL4100IV - 4100000788 (6x4); 4160000086 (6x6);XL5100IV - 5100000620 (6x4 & 6x6)CLAMP SETHOSE ASSYHOSE ASSYHEX HD CAPSCREW, 5/16-18X2-1/2, GR5HEX NUT, 3/8-16HEX LOCKNUT, 1/4-20CUSHION CLAMP, 1/2Series IV Highway Speed Excavators6-33
CABEvaporator & Heater Assembly, 921596426PAC52516-34Series IV Highway Speed Excavators80804001
CABEvaporator & Heater Assembly, UpperstructureItemPart 122111280804001DescriptionEVAPORATOR & HEATER ASSY, (includes all items)MAIN HOUSINGFRONT HOUSINGDIVIDER PLATEBOTTOM MOUNTING PLATETOP/BLOWER HOUSINGGRILLEFILTER PLATEFILTER COVERDRAIN PANA/C EVAP COILHEATER COILTUBE ASSYEXPANSION BLOCK VALVEHEATER COIL PLATEBLOCK OFF PLATEBLOWER SUPPORT BRACKETCOIL SUPPORT BRACKETFILTERTHERMOSTATLOWER BLOWER MOUNTING BRACKETBLOWER ASSYWING NUTO-RINGO-RINGO-RINGBLOWER HARNESSFOAM, (trim to fit)Series IV Highway Speed ExcavatorsRev.A6-35
CABAir Conditioning Installation, Upperstructure8310591120TO UPPER CONTROLMANIFOLD PORT “AC”26161926161415131721141821TO OIL COOLERTUBE PORT “K”2121677PAC51706-36Series IV Highway Speed Excavators80804001
CABAir Conditioning Installation, 1106118115112120132130104119 128129127124131125130135 130125109123112111110PAC518080804001Series IV Highway Speed Excavators6-37
CABAir Conditioning Installation, UpperstructureItemPart 4088591205138441111142112311290”2WELD PLATETWIN CLAMP COVER PLATEWHIZ-LOK SCREW, 5/16-18X5/8WHIZ-LOK NUT, 1/4-20WHIZ-LOK NUT, 3/8-16CLAMP SETHOSE ASSYA/C WARNING DECALUPPER A/C UNIT, (includes items 101 thru 141)A/C SHROUD WELDMENTWHIZ-LOK SCREW, 3/8-16X1CLAMP SETHOSE ASSYHOSE ASSYU-BOLT, 1/4-20X2.75HEX HD CAPSCREW, 5/16-18X1-3/4, GR5STRAIGHT ADAPTER, (includes item 21)ELBOW, 90 DEGREES, (includes item 21)CUSHION CLAMP, 27/32BULB 112114466611116211124142CONDENSOR HOUSINGMOTOR MOUNTING WELDBELT GUARDADJUSTING BRACKET, R.H.HOSE ASSYFAN HOUSINGSUPPORT BRACECONDENSOR COILFANFAN BRACKETHEX LOCKNUT, 1/4-20FLAT WASHER, 1/4HEX LOCKNUT, #10-24NYLON SPACER, 1/2X1/2COMPRESSORRECIEVER/DRYERHI/LO PRESSURE SWITCHMOTORHEX HD BOLT, M10X1.5X30HEX HD BOLT, M10X1.5X120HOSE ASSYDISCHARGE HOSEHEX NUT, M10X1.5HEX HD BOLT, M10X1.5X35LOCKWASHER, M10HEX HD CAPSCREW, 3/8-16X1.56-38DescriptionSeries IV Highway Speed ExcavatorsRev.B80804001
CABAir Conditioning Installation, UpperstructureItemPart DescriptionRev.HEX NUT, 3/8-16FLAT WASHER, 3/8LOCKWASHER, 3/8PLAIN WASHER, M10FULL THREAD BOLT, M10X1.5X70HEX BOLT, 1/4-20X3/4O-RINGO-RINGADJUSTING BRACKET, L.H.PULLEY BUSHINGPULLEYBELTDRYER CLAMPCLAMPWIRE HARNESS, (not illustrated)Series IV Highway Speed Excavators6-39
CABOperators Cab Assembly, 11726 14727783BOTTOM OF CABAT REAR7099121559798161 W A-A421006-40181920PAC5021Series IV Highway Speed Excavators80804001
CABOperators Cab Assembly, Undercarriage TAIL “B”DETAIL VIEWOF ITEM 47464203204920548818877591433SEEDETAIL “A”4735394931051023940283549DETAIL “A”77947794DETAIL “B”PAC503180804001Series IV Highway Speed Excavators6-41
CABOperators Cab Assembly, Undercarriage (Continued)319630 4327292621382337RED HARNESS(DASH PANEL)2844BROWN HARNESS(SWITCH PANEL)YELLOW HARNESS(SWITCH PANEL)3196301450DETAIL “C”5880886621041414595278835348395SEEDETAIL F27INTERAXLEDIFFR14PARKBRAKETRAVEL SIG.AIRPRESSFRTDRIVEAXLEWREMOTE 24136X62724W28RAXLEDIFFAXLEDIFFFRONT 322PARKBRAKEAIR LINE DESCRIPTIONS, DESTINATIONS AND SIZES:13 BULKHEAD TO AXLE DIFFERENTIAL VALVE (3/8)28 TO AIR GUAGE “RED” (1/4)14 BULKHEAD TO FRONT DRIVE AXLE VALVE (3/8), (6X6 & 4X4 ONLY)29 SUPPLY TO AIR SEAT (1/4)20 SPRING BRAKE VALVE TO DOUBLE CHECK VALVE (3/8)21 SPRING BRAKE VALVE TO BRAKE PEDAL (1/4)32 BULKHEAD TO INTERAXLE DIFFERENTIAL VALVE (3/8),(6X4 & 6X6 ONLY)22 TO PARK BRAKE VALVE “DELIVERY” (1/4)23 DOUBLE CHECK VALVE TO BRAKE PEDAL (3/8)24 DOUBLE CHECK VALVE TO INTERAXLE DIFF VALVE “SUPPLY” (3/8), (6X4 & 6X6 ONLY)24 DOUBLE CHECK VALVE TO AXLE DIFF VALVE (3/8), (4X2 & 4X4 ONLY)25 DOUBLE CHECK VALVE TO 4-WAY AIR VALVE (3/8)26 DOUBLE CHECK VALVE TO BRAKE PEDAL (3/8)27 TO AIR GAUGE “WHITE” (1/4)PAC50416-42Series IV Highway Speed Excavators80804001
CABOperators Cab Assembly, Undercarriage (Continued)THIS PAGE LEFT BLANK INTENTIONALLY80804001Series IV Highway Speed Excavators6-43
CABOperators Cab Assembly, 22232425262728293031323334353637386-44Part NumberQty.Consult scriptionRev.OPERATORS CAB ASSY, UNDERCARRIAGE, (includes all items)PRINTED CIRCUIT BOARD, (see page 10-20 for details)PRINTED CIRCUIT BOARD BRACKETTRANSMISSION CONTROLLER HARNESS, (Before S/N’sXL3100 (4x2) - 3120000350XL3100 (4x4) - 3140000371XL4100 (6x4) - 4100000684XL4100 (6x6) - 4160000075XL5100 (6x4 & 6x6) - 5100000611)TRANSMISSION CONTROLLER HARNESS, (After & including S/N’sXL3100 (4x2) - 3120000350XL3100 (4x4) - 3140000371XL4100 (6x4) - 4100000684XL4100 (6x6) - 4160000075XL5100 (6x4 & 6x6) - 5100000611)TY-RAPCHASSIS CONTROLLERCIRCUIT BOARD DECALHOSE CLAMPEVAPORATOR/HEATER ASSY, (see page 6-78 for details)UNDERCARRIAGE CAB HARNESSLOCTITE 222, (purple)BETASEAL PRIMERLESS ADHESIVEHOSE DUCT, 2-1/2, (sold in 6’ sections)OPERATORS CAB, UNDERCARRIAGE, (see page 6-48 for details)WHIZ-LOK NUT, 1/4-20HOSE CLAMPSTEERING COLUMN BOOTWHIZ-LOK SCREW, 1/4-20X1/2ROUND HD MACHINE SCREW, #4-40X5/8, GR8HEX NUT, #4-40FLAT WASHER, #4FLAT HD MACHINE SCREW, #10-24X1CAB STORAGE DRAWERCAB DRAWER LATCHAIR DIFFUSER VENTRUBBER FLAPWATER BOTTLE MOUNT PLATEFRONT COVER SUPPORTELECTRICAL CONNECTOR, 1/4 FEMALE SPADE, (blue)DRAWER LATCHPAN HD SCREW, #8-32HEX NUT, #10-32STEERING SHAFT, (see page 7-4 for details)ROUND HD MACHINE SCREW, 1/4-20X5/8, GR8HEX HD CAPSCREW, 1/4-20X1-1/4, GR5ELECTRICAL CONNECTOR, 1/4”UNDERCARRIAGE CAB CONSOLELOW AIR SWITCH JUMPERBRAKE SWITCH JUMPERSeries IV Highway Speed Excavators80804001
CABOperators Cab Assembly, Undercarriage (Continued)ItemPart 80383370Consult 1980804001DescriptionELECTRICAL CONNECTOR, 14GA.-16GA.WIRE, 16GA., (yellow)RUBBER ISOLATION MOUNT, 1/4-20FLOOR MATBULKHEAD FITTINGBULKHEAD FITTINGNYLON WASHER, 1/4AIR PLENUMAIR DUCT KIT, (includes items 201 thru 205)ELECTRIC THROTTLE PEDALWIRE, 16GA., (black)SWING BRAKE VALVE ASSY, (see page 6-82 for details)4-WAY AIR VALVE ASSY, (see page 6-82 for details)DOUBLE CHECK VALVE ASSY, (see page 6-80 for details)BRAKE PEDAL ASSY, (see page 6-80 for details)HEATER VENT COVERSTEERING COLUMN MOUNTBULKHEAD PLATEDIAGONAL PLUG MOUNTING PLATEENGINE VCU MOUNTUNDERCARRIAGE CAB DASHREDUCER VENTDEFROST VENTWHIZ-LOK SCREW, 5/16-18X1FENDER WASHERTIE-WRAPFLAT WASHER,
CAB 6-10 Series IV Highway Speed Excavators 80804001 Operators Cab Door, Upperstructure Item Part Number Qty. Description Rev. 80514017 1 OPERATORS CAB DOOR ASSY, UPPERSTRUCTURE, (includes all items) 1 80264098 3 LOCKWASHER 2 91334032 2 FLAT WASHER 3 80264072 2 HEX NUT, 1/4-20 4 91334031 2 HEX NUT, .31-18 5 80264059 2 SHOULDER BOLT
