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Advanced Diploma - PLC/SCADA/DCS Engineer(Certified PLC/SCADA/DCS Engineer)Preamble:Stiff competition, higher quality standards and growing concerns of safety & environmental damagehave pushed the Industrial sector to adapt state-of-the-art Automation Techniques for effectiveutilization of resources and optimized performance of the process plants. Recent trend of mergingcontrol systems associated with both factory and process automation demands knowledge from diversefields. Automation applications span plant automation, discrete and batch process control, embeddedmachine control and manufacturing production line automation. The industrial automation applicationsinclude automation of time critical systems that demand precise real-time readings and control.Objective:This course is aimed at equipping an Engineer / Diploma holder / M.Sc holder (in specific streams) withappropriate knowledge and skills required in configuring, programming and operating Industrialautomation systems with the use of Industrial Field Instruments, PLCs, SCADA/ HMI and DCS.Expected Job Roles: Industrial Automation EngineerControl & Instrumentation EngineerInstrumentation EngineerDuration:480 Hours - (Theory: 150 Hrs Practical: 330 Hrs)This course shall be offered as full time intensive course.Course Outline:Sl.NoModule Title(Hours)Theory123CreditsDurationIndustrial Field Instrumentation,PLC and PID Controllers & NILabVIEWSCADA/HMISystemDevelopmentDistributed Control SystemsTotal ational Institute of Electronics and Information Technology (NIELIT)- Draft of Revised Syllabus of Embedded Course[Revised on 08.05.2019) Page 1

Advanced Diploma - PLC/SCADA/DCS Engineer(Certified PLC/SCADA/DCS Engineer)Concepts of Basic Electronics, control systems and InstrumentationEligibility:BE /B.Tech or Diploma in Electrical/ Electronics/ Instrumentation/ Chemical Engineering/ AppliedElectronics and Instrumentation/ Instrumentation & Control/ Electronics & Communication/Mechatronics / Computer Science. Students undergoing BTech are also eligible, however they will beissued course certificate only on production of their degree certificate.Detailed Syllabus and Learning Outcome:S.No Module TitleTopics 1Industrial FieldInstrumentation, PLC and PIDControllers&NI-LabVIEW Duration(Hours)Theory LabProgrammableLogicControllers BasicsHardware/Softwareintroduction & InstructionsetsProgramming of PLCusingIEC61131-3Languages (LD, FBDetc.)Detailed functions ofDigital and Analog IOmodulesBranded PLCs interface90with plant Digital IOs &Analog Sensors/ActuatorsAllenBradlly PLCs: SLC500 with RS-Logix 500,Emulate 500 & LogixProSimulatorCompact Logix with RSLogix 5000ABB–AC500controllers (PM 581ETH) with 3S CoDeSysSoftwareABB –AC 500 controllers (PM210Learning OutcomeGain knowledge and ics of ProgrammableLogicControllersHardware/ Software andInstruction setsProgramming of PLC usingIEC 61131-3 Languages(LD, FBD etc.)Functions of Digital andAnalog IO modulesBranded PLCs interfacewith plant Digital IOs &Analog Sensors/ActuatorsAllenBradlly PLCs: SLC500 with RS-Logix 500,Emulate 500 & LogixProSimulatorCompact Logix with RSLogix 5000ABB – AC 500 controllers(PM 581-ETH) with 3SCoDeSysSoftwareABB – AC 500 controllers(PM 581-ETH) with 3SCoDeSys SoftwareSiemensCPU300Controllers with SimaticNational Institute of Electronics and Information Technology (NIELIT)- Draft of Revised Syllabus of Embedded Course[Revised on 08.05.2019) Page 2

Advanced Diploma - PLC/SCADA/DCS Engineer(Certified PLC/SCADA/DCS Engineer) 581-ETH)with3SCoDeSys SoftwareSiemensCPU300Controllers with SimaticSTEP 7 SoftwareFundamentalprocesscontrol techniquesImplementingPIDalgorithm using abovementioned ControllersUsing smart module andcontrol stepper motorComparison of differentbrands of PLCsIntroduction to Enclosure& Safety detailsComparison of differentbrands of PLCsTransducerMeasuring Temperaturewith Thermocouple &RTDFlow, Pressure, Force &Strain measurement usingStrain gageControl eLabVIEWGraphical programmingfor data acquisition&ControlSignalprocessing,analysis & presentationusing LabVIEWSTEP 7 SoftwareFundamentalprocesscontrol techniquesImplementingPIDalgorithm using abovementioned ControllersUsing smart module andcontrol stepper motorComparison of differentbrands of PLCsEnclosure & Safety detailsGain knowledge and ustrial field instrumentslike temperature/ flow/pressuresensorsandtransmitters, control valves,pumps, I/P converters, etc.,Data acquisition, analysisand control software NILabVIEW.Graphicalprogramming,analysis & presentationusing LabVIEWNational Institute of Electronics and Information Technology (NIELIT)- Draft of Revised Syllabus of Embedded Course[Revised on 08.05.2019) Page 3

Advanced Diploma - PLC/SCADA/DCS Engineer(Certified PLC/SCADA/DCS Engineer) 2.SCADA/ HMISystemDevelopment 3.DistributedControl Systems Introduction to IndustrialNetworking and RS 232422-423-485 standardsIndustrial field busesMODBUS – Serial,PROFIBUS-DP,HARTIntroduction to SCADAand SCADA / HMIComponentsIntellution’siFIXSCADA SoftwareHMI Development, DataProcessing,Control30Algorithm tivity and Reportgenerating.OPC (OLE for ProcessControl)Configurationwith RTUs (PLC)CyberSecurityforIndustrialControlSystems (ICS)NI LabVIEW DSC (Datalogging and SupervisoryControl module) SoftwareIntroduction to DCS andCompare with SCADAsystemIntroduction to ABB800F DCS with Control30Builder IT softwareHardware Configurationof ABB 800F (PM 802F)(process station – PS)Developing a project and60Gain knowledge and ustrial Networking, RS232-422-423-485 standardsIndustrial field busesMODBUS – Serial,PROFIBUS-DP,HARTSCADA / HMI SystemComponentsIntellution’s iFIX SCADASoftwareHMI Development, DataProcessing,ControlAlgorithm tivity and Reportgenerating.OPC (OLE for ProcessControl) Configuration withRTUs (PLC)CyberSecurityforIndustrial Control Systems(ICS)NI LabVIEW DSC (Datalogging and SupervisoryControl module) Software60Gain knowledge and tributedControlSystems (DCS) architectureComparison with SCADAsystemDetails of ABB 800F DCSwith Control Builder ITsoftwareNational Institute of Electronics and Information Technology (NIELIT)- Draft of Revised Syllabus of Embedded Course[Revised on 08.05.2019) Page 4

Advanced Diploma - PLC/SCADA/DCS Engineer(Certified PLC/SCADA/DCS Engineer)control the plant throughfield bus (Profibus)Monitoring & controllingthe plant using DigiVIvisualizationsoftware(operator station- OS) Hardware Configuration ofABB 800F (PM 802F)(process station – PS)Developing a project andcontrol the plant throughfield bus (Profibus)Monitoring & controllingthe plant using DigiVIvisualizationsoftware(operator station- OS)150Total Hours 480330Examination & Certification:NIELIT’s NSQF Examination pattern will be followed for Examination & Certification.SlNo124567Examination PatternTheory Paper – 1Theory Paper – 2Practical -1Internal AssessmentProject/Presentation /AssignmentMajor 2,31,2,31,2,3Duration e:1. Pass percentage would be 50% marks in each component, with aggregate pass percentage of50% and above.2. Grading will be as under:GradeMarksRange%)S(in 85%ABCD 75% 85% 65% 75% 55% 65% 50% 55%3. Theory examination would be conducted online and the paper comprise of MCQ and eachquestion will carry 1 marks.4. Practical examination/Internal Assessment/ Project/Presentation/Assignment would beevaluated internally.National Institute of Electronics and Information Technology (NIELIT)- Draft of Revised Syllabus of Embedded Course[Revised on 08.05.2019) Page 5

Advanced Diploma - PLC/SCADA/DCS Engineer(Certified PLC/SCADA/DCS Engineer)5. Major Project/Dissertation would be evaluated preferably by External / Subject Expertincluding NIELIT Officials.6. Candidate may apply for re-examination within the validity of registration.7. The examinations would be conducted in English Language only.Recommended hardware/software tools:1. Allen Bradley SLC500 series, CompactLogix Series PLC (1769 L23 or better ) Systems withDigital and Analog I/O modules (isolated)2. SIEMENS SIMATIC S7 series PLC Systems (1200/300/400 latest CPUs) with Digital and AnalogI/O modules (Isolated)3. ABB AC500 PLC (PM 581-ETH CPU or better) Systems) with Digital and Analog I/O modules(Isolated)4. HART Modem and Smart Temperature Transmitter with HART interface5. Smart Transmitter with Profibus interface6. Analog Isolators -Siemens/ Pepperl make7. Smart Instruments with HART/ Foundation Fieldbus interfaces8. Distributed Control Systems (DCS) - ABB Freelance 800F with S800 I/O modules and interfaces,Foundation fieldbus and Profibus interfaces9. Temperature control loop process rig10. Pressure control loop process rig11. Level & flow control loop process rig12. The above process rigs must be set up with real sized industrial grade instruments (Level, flow,temperature and pressure sensors and Transmitters, pumps, control valves, positioners and I/Pconverters) and controlled through PLC/ PAC/ LabVIEW/ SCADA/ DCS13. DCS freelance 800F with Analog input and Output, Digital Input and Output14. RS Logix 500 & 5000 Software – academic license15. Emulate 500 and Logix Pro Simulator – Academic License16. SIMATIC STEP 7 Professional programming Software – academic license17. S7-PLCSIM – multiuser academic license18. CODESYS Software – Academic License19. GE Fanuc iFIX SCADA Software - Academic license20. National Instruments LabVIEW Professional Development System – Academic site license21. National Instrument’s LabVIEW DSC (Data logging & Supervisory Control) Software – Academiclicense22. Distributed Control Systems (DCS) - ABB Freelance 800Fwith Control Builder F andDigiVis – Academic LicenseNational Institute of Electronics and Information Technology (NIELIT)- Draft of Revised Syllabus of Embedded Course[Revised on 08.05.2019) Page 6