Transcription
VarioFlow plus –the innovative, easy-to-assemble,low-noise chain conveyor system
2VarioFlow plusVarioFlow plus – efficient,individual parts transport
VarioFlow plus 30406081012141618202224Customer benefitYour “plus”: planning freedomYour “plus”: reliability and easymaintenanceYour “plus”: innovative solutionYour “plus”: configurationRexroth solutionsConveyor technology forproduction systemsPrimary packagingSecondary packagingFinal packagingThe solution for assembly linesMachine linkingAll about the chain conveyor system26 Our service, a global partnership
4VarioFlow plus Customer benefitsFlexible planning and fastcommissioning thanks to intelligentsolutionsThe clever drive solution enables a great degree of planning freedom:the motor mounting position can be selected on-site. Smart connectiontechnology saves time during assembly and allows for easy conversionsand system extensions.
Customer benefits VarioFlow plus 5Market requirement High flexibility andplanning freedom duringconfiguration Easy assembly andcommissioningOur solution Universal basic units withseparate drive kits Hollow shafts on bothsides of the drive andreturn unit Lateral mounting of theslide rails Optimized connectiontechnologyYour benefits Numerous combinationoptions thanks to amodular system Free selection of the motormounting position on-site Additional transmissioninterfaces (active bridge) Drive and curve wheelscan be coupled No time-consumingmachining of the glidingsurfaces Minimization of noise andwear Time savings thanks tofewer fasteners
6VarioFlow plus Customer benefitsOptimal work conditions thanks toquiet operation and easymaintenanceThe maintenance-friendly VarioFlow plus conveyor system creates optimalwork conditions. Improved sliding characteristics and low-friction materialsresult in a quiet working atmosphere. Fewer joints and rolling friction in thehorizontal curves ensure low wear and reduce downtimes.
Customer benefits VarioFlow plus 7Market requirement Quiet operation Maintenance-friendlyconveyor systemOur solution Optimized slidingcharacteristics for thechains and slide rail Gliding surface does notrequire any machining Fewer joints and lowfriction materials Decoupling of chain linksusing various materials Rolling friction for all trackwidths in the horizontalcurvesYour benefits Best-possible workconditions thanks tominimal operation noise Longer service life Reduced downtimes
8VarioFlow plus Customer benefitsYour “plus”: innovative solution Easy-to-clean thanks todraining surfaces Comprehensive productrange in aluminum andstainless steel in sizes65, 90, 120, 160, 240,320 mm Standardizedcomponents that can beused universally Components subject toconstant friction featureFDA-compliant materials Stainless steel ballbearings sealed on bothsides and with specialFDA-compliant grease Wide variety of chain typessuitable for differentapplications Low-vibration transport of smallparts and accumulationoperation possible thanks tocovered chain links Easy-to-exchange chain platefrom a size of 160 mm
Customer benefits VarioFlow plus 9Many years of experience, robust products, and innovativeModular elements that can be used universally offertechnology are all characteristic of Rexroth’s material flowa wide variety of solutions that are both individual andsystems. In-stock, standardized components help to achievecustomizable. This high flexibility presents numerousfast delivery times.combination options and minimizes the need for spareparts. Smart design thanks tothe use of a support profilefrom a size of 160 mm(instead of a center profile) Simple realization of ascendingand inclined conveyor sectionsthanksto a holder with centering lugsthat can be broken off Centering aid for additionalholes to fasten drip trays,safety devices, etc. Configurable drive kit (withstandard gear motor, or withcustomer-specific interface) Multi-track systems/alpineconveyors can be realizedthanks to drives/curve wheelswith standard componentsthat can be coupled Reversible operation possibleFor quick adaptation to yourapplication, a range of functionunits are available: Automatically adjustableside guides Universal diverter Adjustment unit for wedgeconveyors Active bridge
10VarioFlow plus Customer benefitsSimple and quick planning withMTproMTpro is an intuitive software program used for planning conveyorsystems. It assists you from selection to configuration and orderingof the Rexroth productsOptimal layouts for conveyor systemsConveyor system planning made easyComponents can be selected from the range viaWith MTpro you can plan, calculate, and documentdrag & drop and assembled quickly and easily using theyour conveyor systems in just a few steps. The intuitivesnap function. Thanks to an automatic parts list calculationoperating concept of the Layout Designer lets you createand an electronic link for ordering you can keep youreven complex constructions and system layouts in nocosts under control and minimize the effort required fortime at all.ordering. Numerous interfaces let you keep using theplanning data for design, purchasing, and service.
Customer benefits VarioFlow plus 11Advantages Everything at a glance: technical data, order information,assembly instructions, CAD models, and spare partsillustrations Intuitive combinations of components to create systemsusing the drag & drop and snap functions – without theneed for a CAD system Optimum solutions thanks to integrated planning andcalculation aids such as the innovative ManModelfunction Complete parts lists, including small parts andaccessories, at the press of a button and with anelectronic link for ordering Easy further processing of the layout, CAD data, andorder dataKey technical data Electronic catalog for assembly technology products andspare parts Product configuration and CAD library with directinterfaces with all common CAD programs Layout Designer to plan frames, work systems, andassembly systems with parts list calculation ManModel: model to simulate reach zones and visualfields for ergonomic workstation designCustomer applications Constructions of frames and enclosures fromBasic Mechanic Elements Planning and ergonomic design of Manual ProductionSystems Layout planning for chain conveyors and transfersystems
12VarioFlow plus Rexroth solutionsConveyor technology for highlyproductive, flexible e pallet circuit
Rexroth solutions VarioFlow plus 13Wedge conveyorAlpine conveyorWorkpiece palletActive bridgeAlpine conveyor
14VarioFlow plus Rexroth solutionsThe conveyor solution for a widevariety of primary packaging designsWith the VarioFlow plus conveyor system, Rexroth provides a solution fora broad spectrum of primary packaging designs that is low-maintenance,reliable, flexible, and offers fast throughput times. Standard componentspermit adaptations to even the tightest of spaces. Technical challenges,such as safe transition points for extra small products, can be easilymastered with connecting assemblies.
Rexroth solutions VarioFlow plus 15The forms, dimensions, and geometries of primarypackaging are a direct reflection of consumer behaviorand preferences. Marketing picks up on these needs andtranslates them into a primary packaging design. From talland pointy shampoo bottles to boxy vacuum-sealed coffeepackages, VarioFlow plus can adapt to any requirement andmake sure that products are safely transported, distributed,and collected. Intersections possiblein extra-tight spaces Standard componentsfrom the product catalog Modified components foroptimum layout solutions Secure bridging ofconveyor gaps, includingsolutions for ultra-compactproduct dimensions Installation of poweredtransitions at drives orreturn units on theVarioFlow plus conveyorsystem
16VarioFlow plus Rexroth solutionsThe conveyor solution for marketoriented secondary packagingEn route to and from packaging machines, it is important to ensure reliable,fast, and trouble-free transport of different sizes and types of secondarypackaging. VarioFlow plus offers a variety of components for seamless androbust process chains. Transitions for the general flow of materials duringproduction are created by ascending, wedge, or alpine conveyors.
Rexroth solutions VarioFlow plus 17On traditional systems, large or bulky products requirecurves with a large radius and high friction coefficient.Rexroth takes a different approach: curves with ballbearings generate rolling friction. This means less frictionand wear, as well as lower energy requirements andhigher loads. Suitable chains fordamage-free producttransport or accumulation Speeds of up to 60 m/minwithout added lubricants Variable speed withon-board frequencyconverter andpotentiometer Patented ball-bearingtechnology enables thetransport and accumulationof large-volume productsand heavy loads, evenwhen using curves
18VarioFlow plus Rexroth solutionsThe handling and conveying solutionfor customized final packagingRexroth provides smart answers to all pallet handling tasks. Cardboardpackaging and trays are securely picked by multi-axis Rexroth gantrysystems with servo drives, and accurately placed and stacked on atransport pallet according to the programmed position diagram.
Rexroth solutions VarioFlow plus 19Final packaging comes in a wide range of variants and isbased on individual consumer requirements. Both large andsmall households shop for handy packaging at high-endgrocers, while wholesalers look for larger units in bulkquantities. Solutions for conveyorsections with complexproduct requirements,e. g. boxes with open topsand flaps Transport and accumulationon vertical and horizontalconveyor sections Multi-axis modular systemsfor handling supportdynamic movement andpositioning accuracy withbelts and shafts Beams up to 7 m withfixed ends Software-basedconfiguration
20VarioFlow plus Rexroth solutionsThe solution for assembly linesVarioFlow plus ensures precise transport – directly on the chain oron a workpiece pallet. The workpiece pallet conveyor systems canbe supplemented with the RFID system for identification, data storage,and material flow control.
Rexroth solutions VarioFlow plus 21For parts transport between manufacturing processes –no matter whether semi or fully automatic stations or linkedmanual workplaces – the workpiece pallet conveyor systemis the most effective solution. And it doesn’t matter if themodular workpiece pallet system is provided by thecustomer or by Rexroth. Expandable thanks tostandardized modularunits Maintenance-friendlythanks to easy wear partreplacement Harmonized components,such as positioning units,diverters, stop gates, andguides Standardized workpiecepallet platform with widthsof 135 mm and 160 mmand any length up to500 mm Positioning accuracy 0.15 mm
22VarioFlow plus Rexroth solutionsVarioFlow plus in machine linkingThe efficient solution for machine linking – adaptable,reliable, and easy to maintain.
Rexroth solutions VarioFlow plus 23Even in nearly chip-free and modern machine tool linking,VarioFlow plus convinces with it use of largely mediaresistant components. Application in the lower load rangeis inexpensive and economic compared to previous, heavysystems. Low-noise conveyor system Reliable Expandable thanks tostandardized modularunits Easy to maintain and clean Harmonized components,such as positioning units,diverters, stop gates, andguides Can be supplemented withRFID system
24VarioFlow plus Rexroth solutionsProducts and systemsfor the chain conveyor systemAs the market leader for transfer systems, we also provide a variety ofpowerful components that guarantee a smooth material flow in theproduction process – in all industries. For these conveyor technologysystems, Rexroth offers IndraLogic XLC, the new PLC, RFID systems forsecure recording of the production process, as well as cost-effective,compact frequency converters that ensure energy-efficiency.IndraLogic XLC PLC controllerThe new IndraLogic XLC (eXtended Logic Control) PLCsystem implements the latest PLC technology to providesubstantial advantages for automating production machinesand systems.Customer benefits: State-of-the-art controller hardware with numerousexpansion options State-of-the-art IndraLogic 2G PLC core(based on CoDeSys V3) High-performance communication via real-time Ethernetsercos III for all peripherals Synchronized motion control function IndraWorks – one tool for all engineering tasks
Rexroth solutions VarioFlow plus 25EFC 3600 frequency converterRFID systemsRexroth’s EFC 3600 frequency converter is the compactSecure, reliable data documentation with ID 200, ID 40,cost-effective, energy-efficient drive solution for the powerand ID 15 identification systems. The mobile data tagsrange from 0.4 kW to 4 kW. Easy commissioning andare placed on the workpiece pallet of the chain conveyorinstallation permit a wide spectrum of applications.system. They are assigned unique ID numbers and,optionally, object-related data. The read/write unitsCustomer benefits:communicate with the system controller via Ethernet or Compact and complete: space-saving side-by-sidefieldbus systems.assembly, plug-in I/O terminals, with brake chopperand line filter – for easy installation and integration Simply practical: detachable operator panel withmemory function, easy parameter entry, harmonizedparameters across the entire series – to save time andimprove quality during series commissioning Maximized energy efficiency and minimized motor noisethanks to continuously adjustable pulse frequencyCustomer benefits: Simple installation thanks to precise-fitting assemblykits Compact design prevents additional interferingcontours on the workpiece pallet Varied interfaces for flexible integration in the systemcontroller
26VarioFlow plusRexroth Service –Your key to higher productivityMaximum equipment availability and high efficiency throughout the entirelifecycle of your machines and plants: These are key factors that determinethe productivity of your manufacturing processes. Rexroth offers a comprehensive range of services to help you achieve these targets. Both, globallyand across all industry sectors and machines.Our modular services reduce the complexity and costsassociated with maintaining and repairing your productionequipment. We guarantee quick access to qualified technicians who solve problems at the root, thanks to their comprehensive knowledge of all drive and control technologies.Besides we ensure expedited diagnosis and quick deliveryof spare parts while minimizing costs by having specialistworkshops close to you repair and overhaul worn components and modules. All carried out by uniformly high qualified personnel, covered by our network extended to morethan 80 countries.In addition, we keep your machines fit throughout theirentire lifecycle and upgrade their efficiency to the lateststate of the art. We analyze the benefits of retrofit measures, taking over the implementation in a practical manner– working together with you. Summarized, we combinehigher productivity with better energy efficiency and defined safety standards – reducing your total cost of ownership significantly. Permanently boost your productivity withRexroth as your service partner for all your machinery.Spare partsRepairsField serviceDetailed information is available fromwww.boschrexroth.com/serviceHotlineRetrofit and Modernization
VarioFlow plus 27Global partnership without bordersWith a presence in over 80 countries, we are available wherever you mayneed us.Rexroth bundles the resources of a global partner forAnd we remain at your side during commissioning.you. You have access to our industry specialists inOur tight-knit service network always ensures short pathsEurope, the Americas, and Asia, who are familiar with theand fast responses. With innovative services, we helpspecial requirements of each region based on their ownmachine manufacturers and users to access the benefitsexperiences. In addition, we provide you with the benefitsof automation even more. Profit from a global partnershipof local added value thanks to an international productionwith Rexroth across the entire life cycle with perfectnetwork.automation solutions.
Bosch Rexroth AGPostfach 30 02 0770442 Stuttgart, Germanywww.boschrexroth.comYou can find local contact information at:www.boschrexroth.com/contactR999000201 (2014-03) Bosch Rexroth AG 2014Subject to changes.The data specified above only serve to describe the product.Due to continuous product advancements, no statements concerning a certaincondition or suitability for a certain application can be derived from ourinformation. The information given does not release the user from the obligationof own judgment and verification.It must be remembered that our products are subject to a natural process ofwear and aging.
Rexroth provides smart answers to all pallet handling tasks. Cardboard packaging and trays are securely picked by multi-axis Rexroth gantry systems with servo drives, and accurately placed and stacked on a transport pallet according to the programmed position diagram. VarioFlow plus Rexroth solutions
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