Transcription
Power & Control CablesUo/U 0.6/1 kV - IEC 60502-1
2 KERPEN GmbH & Co. KG 07.2005 Printing errors excepted. Subject to alteration
List of ContentsSection 1Section 2Section moured, flame retardantKERPEN Type: YY-fl2, 3, 4 and 5-coresmulticoresPagePageC2C6round steel wire armoured, flame retardantKERPEN Type: YYRY-fl2, 3, D8D12PagePageE2E6PagePageE8E12PagePageF2F42, 3, 4-coresmulticoresPagePageF6F8Additional Cable Variations U0/U 0.6/1 kVarmoured, flame retardantDescription of various cable typesPageG3PVC-Insulated Low Voltage Cables U0/U 0.6/1 kV (70 C)XLPE-Insulated Low Voltage Cables U0/U 0.6/1 kV (90 C)unarmoured, flame retardantKERPEN Type: 2XY-fl2, 3, 4 and 5-coresmulticoresround steel wire armoured, flame retardantKERPEN Type: 2XYRY-fl2, 3, 4-coresmulticoresZero Halogen Low Voltage Cables U0/U 0.6/1 kV (90 C)unarmoured, flame retardantKERPEN Type: 2XH2, 3, 4 and 5-coresmulticoresround steel wire armoured, flame retardantKERPEN Type: 2XHRH2, 3, 4-coresmulticoresSection 4Zero Halogen Low Voltage Cables U0/U 0.6/1 kV (90 C)unarmoured, fire resistant & flame retardantKERPEN Type: 2XH2, 3, 4 and 5-coresmulticoresround steel wire armoured, fire resistant & flame retardantKERPEN Type: 2XHRHSection 5 KERPEN GmbH & Co. KG 07.2005 Printing errors excepted. Subject to alterationA1
AppendixI - Additional Electrical DataTable 1: ResistanceTable 2: ReactanceTable 3: Voltage dropTable 4: Current ratings (laid in air)Table 5: Current ratings (laid in ground)Table 6: Current ratings (laid in single way gePagePageH9H11H12II - Tests on Power and Control CablesTable 7: Table of different Tests (Routine-, Sample- and Type-TestsIII - General InformationTable 8: Comparison AWG sizes - Metric sizesTable 9: Cable AbbreviationsCable ProgrammeWeights, measurements, and properties are approximate.While every care is taken to ensure that the information contained in this publication is correct, no legal responsibilitycan be accepted for any inaccuracy. The Company reserves the right to alter or modify the information containedherein at any time in the light of technical or other development.Note: KERPEN GmbH & Co. KG can not be held responsible in any form for any information derived out of thispublication.Issue 20050720A2 KERPEN GmbH & Co. KG 07.2005 Printing errors excepted. Subject to alteration
About this CatalogueThis catalogue contains Power and Control cables designed to IEC 60502-1The purpose of this catalogue is to provide information on power and control cables used in applicationsfor the international project business. Due to today’s global thinking, the many different local specificationsare not practical anymore. A plant is very often designed in one country for a customer in another country- very likely on another orpowercables,mostlyincableconstructions to their local standards for power distribution. This catalogue is not intended to competewith these applications, although the constructions are suitable.IEC 60502-1 helps the engineers to design with a practical standard and rules which are applicableand acceptable around the world. Engineers will understand each other, being able to use to the samestandard; a plant, once engineered, can be rebuilt in another country, without having to re-engineer thecable section.Global thinking - justified, of course, and driven by overall cost saving is what we, as a manufacturer,are bound to support. Fortunately, IEC 60502-1 is a standard which is already used as a common basisfor many international projects. More and more end-users have already changed - or are accepting -IEC60502-1 for their current and future projects.This catalogue has been produced by KERPENto support engineers with the most common dataon cables in accordance with IEC 60502-1. It willmake the engineer’s job easier to select the rightcable and, in the end, will allow easier and fasterprocurement of a standard cable as well.However, KERPEN does not only manufacture toIEC 60502-1. In case you need different powerand control cable constructions than manufacturedlocally, we will be pleased to advise and consultwith you. KERPEN GmbH & Co. KG 07.2005 Printing errors excepted. Subject to alterationB1
1. IntroductionPower cables are used for transmission of electric power; as control cables are used to measure, control andregulate or monitor industrial plants.Power cables are mainly used in distribution networks of power utilities, in industries, in mines etc.To select the cable it is necessary to consider whether the specific system and installation conditions andrequirements can be fulfilled.The following criteria, therefore should have proper consideration to define the suitable cable type: occurrence of maximum voltage loadallowable voltage droppower to be transmitted, current carrying capacitypermissible or necessary short-circuit admittanceelectrical protectionmechanical stress/influencethermal stress/influencechemical stress/influencestandards or specifications to be followedFeature to differentiate power cables is the voltage grade,which is indicated as quotient U0/U, whereU0 signifies the voltage between conductor and metalliccoverage or earthU signifies the voltage among phase conductors(insulated conductors)In three-phase current systems U0 U/ 3B2 KERPEN GmbH & Co. KG 07.2005 Printing errors excepted. Subject to alteration
2. Construction2.1 ConductorIEC 60228 specifies four different classes of conductors; classes 1, 2, 5 and 6. Power and control cables normallyhave conductors of class 1 (solid conductors) or class 2 (stranded conductors).Power and control cables have plain annealed copper conductors.Conductor forms:RE circular solidRM circular strandedSE sector shaped solidSM sector shaped stranded2.2 InsulationThe insulation materials for power and control cables arepolyvinyl chloride (PVC)HHH — C—C—C— HCI HH C— CIorcross-linked polyethylene (XLPE). CH2— CH — CH2 — CH2 CH2— CH — CH2 — CH2 2.3 Laying UpThe cores of cables are laid up with suitable filling elements (if necessary) to form a compact circular assembly.Suitable binder tape(s) may be applied.2.4 BeddingCables incorporating an armour layer have an extruded bedding of polyvinyl chloride (PVC) or zero halogenmaterial (LSZH).2.5 ArmourThe primary purpose of armour is to protect the cable against mechanical damage during installation and operation.Apart from this mechanical armour, it can also fulfil various electrical functions, e.g. earth conductor, screen ofinductive protection.Armouring of single core cables is provided by round aluminium wires, multicore cables will have galvanized roundsteel wires.2.6 Outer SheathThe outer sheath of cables consists of extruded polyvinyl chloride (PVC) or zero halogen material (LSZH). Thecolour is primarily black. KERPEN GmbH & Co. KG 07.2005 Printing errors excepted. Subject to alterationB3
3. Use3.1 Range of useCables in accordance with IEC 60502-1 are intended for fixed installation:indoorsoutdoorsundergroundin water (Note: The relevant national installation regulations must be observed)3.2 Nominal and highest cable voltagesNominal ratedvoltageU0/U(kV)Low Voltage L.V.Medium Voltage M.V.1)both phases insulated2)one phase grounded3)max. voltage in d.c. systems 1.8 kVHighest system voltagethree phasesystem(kV)Umsingle phasesystem1)(kV)single phasesystem2)(kV)0.6 /11.21.43)0.71.8 /33.64.22.13.6 /67.28.34.26.0 / 1012.014.07.08.7 / 1517.520.010.012.0 / 2024.028.014.018.0 / 3036.042.021.0U:Rated power-frequency voltage between phase conductors for which the cable is suitable.U 0:Rated power-frequency voltage between conductor and earth or armour, metal sheath or screen for whichthe cable is suitable.U m:Maximum value of the „highest system voltage“ between phase conductors for which the cable is suitable.B4 KERPEN GmbH & Co. KG 07.2005 Printing errors excepted. Subject to alteration
3.3 Network-SystemsThe rated voltage of the cable for a given application shall be suitable for the operating conditions in the systemin which the cable is used. To facilitate the selection of the cable, systems are divided into three categories (IEC60502-1):Category AThis category comprises those systems in which any phase conductor that comes in contact with earth or an earthconductor, is disconnected from the system within 1 min.Category BThis category comprises those systems which, under fault conditions, are operated for a short time with one phaseearthed. This period, according to IEC 60183, should not exceed 1 h. For cables covered by IEC 60502-1 a longerperiod, not exceeding 8 h on any occasion, can be tolerated. The total duration of earth faults in any year shouldnot exceed 125 h.Category CThis category comprises all systems which do not fall into category A or B.Recommended rated voltages U0 for cables used in three-phase systems:Highest system voltage(Um)Rated VoltagekVkV(U0)Categories A and BCategory C1.20.60.63.61.83.6**This category is covered by 3.6/6 (7.2) kV cables to IEC 60502-2.Note: It should be realised that in a system where an earth fault is not automatically and promptly isolated, theextra stresses on the insulation of cables during the earth fault reduce the life of the cables to a certain degree. Ifthe system is expected to be operated fairly often with a permanent earth fault, it may be advisable to classify thesystem in category C. KERPEN GmbH & Co. KG 07.2005 Printing errors excepted. Subject to alterationB5
B6 KERPEN GmbH & Co. KG 07.2005 Printing errors excepted. Subject to alteration
Section 1:PVC - InsulatedLow Voltage Cables (70 C)U0 /U 0.6 / 1 kV KERPEN GmbH & Co. KG 07.2005 Printing errors excepted. Subject to alterationC1
Power & Control CableIEC 60502-1(2-, 3-, 4- and 5-cores)U0/U 0.6 / 1 kVPVC-Insulation, PVC-SheathYY-flApplicationFor electricity supply and control in public networks and industrial plants; suitable for use in zone 1 and zone 2 group ΙΙclassified areas (IEC 60079-14).Recommended for direct burial. For indonicht or and outdoor installation in dry and wet locations, on racks, in conduits.(Local and / or legal requirements to be noted)ConstructionConductorplain annealed copper, class 1 or class 2 resp., acc. to IEC 60228, 35 mm²: circular solid (RE) or circular stranded (RM), 35 mm²: sector-shaped stranded (SM)1)InsulationColour codepolyvinyl chloride PVC2)2-core: blue, brown3-core: brown, black, grey4-core: blue, brown, black, grey5-core: blue, brown, black, grey, blackLaying upcores twisted in layers (if necessary with filling element(s))Inner Covering extruded filler of regenerated rubberOuter SheathCable markingextruded polyvinyl chloride PVC, blackELECTRIC CABLE 0.6/1 kV IEC 60502-1,KERPEN , YEAR, LENGTH MARKINGTechnical DataAbbreviationsFlame retardancy:IEC 60332-1Temperature range:Flame propagation:IEC 60332-3 cat. A- 30 C up to 70 C(during operation)Outer sheath:Amount of halogen acid gas:Limiting Oxygen Index (LOI):-fl reduced flame propagation- 5 C up to 50 C(during installation)max. 17 %(IEC 60754-1) 300 mm²: max. 160 Cmin. 30 % 300 mm²: max. 140 C(IEC 60332-3 ann. B)Temperature Index (TI):Y insulation & outer sheath ofPVC(under short circuit)min. 300 CMin. bending radius:(ASTM-D-2863)8 x cable- Electrical Data at 20 CCharacterUnitValuesmax.Ohm/kmacc. to IEC 60228Test voltage Urms core:coreV3500Nominal voltage Uo /UV600 / 1000V1200 (for three phase systems)Conductor resistanceHighest system voltage Um1)5core cables only with circular conductors2)other colours on requestmax.for further details see appendixC2 KERPEN GmbH & Co. KG 07.2005 Printing errors excepted. Subject to alteration
Power & Control CableIEC 60502-1(2-, 3-, 4- and 5-cores)U0/U 0.6 / 1 kVPVC-Insulation, PVC-SheathYY-flGeometrical DataNo. of cores andcross-section(nom.)n / mm²Radial thickness of Radial thickness ofinsulationouter sheathOveralldiameterWeigthof cable(approx.)kg / km(nom.)mm(nom.)mm(approx.)mmPart number2x1.5 RE0.81.810.1150202302512x1.5 RM0.81.810.6160202300032x2.5 RE0.81.810.9190202302522x2.5 62x6RM1.01.814.4350202302572 x 10RE1.01.815.2430202302582 x 10RM1.01.816.3480202302592 x 16RE1.01.817.1600202302602 x 16RM1.01.818.5660202302612 x 25RM1.21.821.4920-2 x 35RM1.21.823.61020-2 x 50SM1.41.823.11320202302642 x 70SM1.41.926.31730202302652 x 95SM1.62.030.02360202302662 x 120SM1.62.131.92850202302672 x 150SM1.82.235.33480202302682 x 185SM2.02.439.74340202302692 x 240SM2.22.644.65600202302702 x 300SM2.42.751.77200202300133x1.5 RE0.81.810.6170202302713x1.5 RM0.81.811.1190202302723x2.5 RE0.81.811.5220202302733x2.5 73x6RM1.01.815.2410202302783 x 10RE1.01.816.1540202302793 x 10RM1.01.817.2580202302803 x 16RE1.01.818.2750202302813 x 16RM1.01.819.6820202302823 x 25RM1.21.8RE: circular solid RM: circular stranded SM: sector shaped stranded KERPEN GmbH & Co. KG 07.2005 Printing errors excepted. Subject to alterationC3
Power & Control CableIEC 60502-1(2-, 3-, 4- and 5-cores)U0/U 0.6 / 1 kVPVC-Insulation, PVC-SheathYY-flGeometrical DataNo. of cores andcross-sectionRadial thicknessof insulationRadial thicknessof outer sheathOveralldiameterWeigthof cable(nom.)n / mm²(nom.)mm(nom.)mm(approx.)mm(approx.)kg / kmPart 873 x 120SM1.62.236.24080202302883 x 150SM1.82.340.35010202302893 x 185SM2.02.545.86290202302903 x 240SM2.22.751.88170202302913 x 300SM2.42.859.410460202302923 x 400SM2.63.166.513260202302934x1.5 RE0.81.811.4190202302944x1.5 RM0.81.811.9200202302954x2.5 RE0.81.812.3240202302964x2.5 440202303104 x 120SM1.62.341.65390202303114 x 150SM1.82.546.06620202303124 x 185SM2.02.750.48240202303134 x 240SM2.22.959.010770202303144 x 300SM2.43.166.113780202303154 x 03175x4RM1.01.816.647020230318RE: circular solid RM: circular stranded SM: sector shaped strandedC4 KERPEN GmbH & Co. KG 07.2005 Printing errors excepted. Subject to alteration
Power & Control CableIEC 60502-1(2-, 3-, 4- and 5-cores)U0/U 0.6 / 1 kVPVC-Insulation, PVC-SheathYY-flGeometrical DataNo. of cores andcross-section(nom.)n / mm²Radial thickness of Radial thickness ofinsulationouter sheathOveralldiameterWeigthof cable(approx.)kg / km(nom.)mm(nom.)mm(approx.)mmPart 275x70RM1.42.240.3418020230328RE: circular solid RM: circular stranded SM: sector shaped stranded KERPEN GmbH & Co. KG 07.2005 Printing errors excepted. Subject to alterationC5
Power & Control CableIEC 60502-1(Multicores)U0/U 0.6/1 kVPVC-Insulation, PVC-SheathYY-flApplicationFor electricity supply and control in public networks and industrial plants; suitable for use in zone 1 and zone 2 group ΙΙclassified areas (IEC 60079-14).Recommended for direct burial. For indoor and outdoor installation in dry and wet locations, on racks, in conduitsConstructionConductorplain annealed copper, class 1 or class 2 resp., acc. to IEC 60228, 35 mm²: circular solid (RE) or circular stranded (RM), 35 mm²: sector-shaped stranded (SM)Insulationpolyvinyl chloride PVCColour code 1)Two-core:blue, brownThree-core:brown, black, greyFour-core:blue, brown, black, greyLaying upcores twisted in layers (if necessary with filling element(s))Wrappingat least 1 layer of plastic tapeBeddingextruded polyvinyl chloride PVC, blackArmourgalvanized round steel wiresOuter Sheathextruded polyvinyl chloride PVC, blackCable markingELECTRIC CABLE 0.6/1 kV IEC 60502-1KERPEN, YEAR, LENGTH, MARKINGTechnical DataAbbreviationsFlame retardancy:IEC 60332-1Temperature range:Flame propagation:IEC 60332-3 cat. A-30 C up to 70 C(during operation)Outer Sheath:Amount of halogen acid gas:Limiting Oxygen Index (LOI):-5 C up to 50 C(during installation)max. 17 %(IEC 60754-1) 300 mm²: max. 160 Cmin. 30 % 300 mm²: max. 140 C(IEC 60332-3 ann. B)Temperatur Index (TI):Yinsulation, bedding &outersheath of PVCRround steel wire armour-flreduced flamepropagation(under short circuit)min. 300 C(ASTM-D-2863)Min. bending radius:8 x cable- Electrical Data at 20 CCharacterUnitValuesmax.Ω/kmacc. to IEC 60228Test voltage Urms core: coreV3500Test voltage Urms core: armourV3500Nominal voltage Uo /UV600 / 1000V1200 (for three phase systems)Conductor resistanceHighest system voltage Ummax.For further electrical details see appendixC6 KERPEN GmbH & Co. KG 07.2005 Printing errors excepted. Subject to alteration
Power & Control CableIEC 60502-1(multicores)U0/U 0.6/1 kVPVC-Insulation, PVC-SheathYY-flGeometrical DataNo. of cores andcross-sectionRadial thicknessof insulationRadial thicknessof outer sheathOveralldiameterWeigthof cable(nom.)n / mm²(nom.)mm(nom.)mm(approx.)mm(approx.)kg / kmPart 82302023004610 x1.5RE0.81.815.73302023004712 x1.5RE0.81.816.23602023004819 x1.5RE0.81.818.75102023004927 x1.5RE0.81.822.27002023005037 x1.5RE0.81.824.89202023005148 2300537x1.5RM0.81.813.42702023000010 x1.5RM0.81.816.63602023000912 x1.5RM0.81.817.13802023005419 x1.5RM0.81.819.95402023005527 x1.5RM0.81.823.67402023005637 x1.5RM0.81.826.39702023005748 2300597x2.5RE0.81.814.03202023006010 x2.5RE0.81.817.24202023006112 x2.5RE0.81.817.84902023006219 x2.5RE0.81.820.87102023006327 x2.5RE0.81.824.69702023006437 x2.5RE0.81.927.412702023006548 2300677x2.5RM0.81.814.73302023006810 x2.5RM0.81.818.24402023006912 x2.5RM0.81.818.85202023007019 x2.5RM0.81.822.08102023003127 x2.5RM0.81.826.110302023007137 x2.5RM0.81.929.513702023007248 x2.5RM0.82.033.8175020230073RE: circular solid RM: circular stranded SM: sector shaped stranded KERPEN GmbH & Co. KG 07.2005 Printing errors excepted. Subject to alterationC7
Power & Control CableIEC 60502-1(2-, 3-, and 4-cores)U0/U 0.6 / 1 kVPVC-Insulation, ArmourYYRY-flApplicationFor electricity supply and control in public networks and industrial plants; suitable for use in zone 1 and zone 2 group ΙΙclassified areas (IEC 60079-14).Recommended for direct burial. For indoor and outdoor installation in dry and wet locations, on racks, in conduitsConstructionConductorplain annealed copper, class 1 or class 2 resp., acc. to IEC 60228, 35 mm²: circular solid (RE) or circular stranded (RM), 35 mm²: sector-shaped stranded (SM)Insulationpolyvinyl chloride PVCColour code 1)Two-core:blue, brownThree-core:brown, black, greyFour-core:blue, brown, black, greyLaying upcores twisted in layers (if necessary with filling element(s))Wrappingat least 1 layer of plastic tapeBeddingextruded polyvinyl chloride PVC, blackArmourgalvanized round steel wiresOuter Sheathextruded polyvinyl chloride PVC, blackCable markingELECTRIC CABLE 0.6/1 kV IEC 60502-1KERPEN, YEAR, LENGTH, MARKINGTechnical DataAbbreviationsFlame retardancy:IEC 60332-1Temperature range:Flame propagation:IEC 60332-3 cat. A- 30 C up to 70 C(during operation)Outer Sheath:Amount of halogen acid gas:- 5 C up to 50 CYinsulation, bedding & outersheath of PVCRround steel wire armour-flreduced flame propagation(during installation)max. 17 %(IEC 60754-1) 300 mm²: max. 160 CLimiting Oxygen Index (LOI):min. 30 % 300 mm²: max. 140 CTemperatur Index (TI):(IEC 60332-3 ann. B)(under short circuit)min. 300 CMin. bending radius:(ASTM-D-2863)8 x cable- Electrical Data at 20 CCharacterUnitValuesmax.Ω/kmacc. to IEC 60228Test voltage Urms core: coreV3500Test voltage Urms core: armourV3500Nominal voltage Uo /UV600 / 1000V1200 (for three phase systemsConductor resistanceHighest system voltage Um1)other colours on requestC8max.further details see appendix KERPEN GmbH & Co. KG 07.2005 Printing errors excepted. Subject to alteration
Power & Control CableIEC 60502-1(2-, 3-, and 4-cores)U0/U 0.6 / 1 kVPVC-Insulation,ArmourYYRY-flGeometrical DataNo. of coresand crosssection(nom.)n / mm²Radialthickness Armourwirediameter(nom.)mmRadialthickness ofouter sheath(nom.)mmOverallDiameterWeigth ofcable(approx.)mm(approx.)kg / kmPartnumber2x1.5 RE0.87.70.81.813.1320203000062x1.5 RM0.88.20.81.813.6340203000072x2.5 RE0.88.50.81.813.9360203000082x2.5 .1650203000132 x 10RE1.012.81.251.818.9750203000142 x 10RM1.013.81.251.819.9790203000152 x 16RE1.014.71.251.820.8930203000162 x 16RM1.016.01.251.822.11020203000172 x 25RM1.219.51.61.826.31400-2 x 35RM1.221.71.61.828.51700-2 x 50SM1.420.81.61.927.82050203000202 x 70SM1.423.82.02.031.82740203000212 x 95SM1.627.72.02.236.13640203000222 x 120SM1.629.42.02.338.04150203000232 x 150SM1.832.62.52.442.45300203000242 x 185SM2.037.02.52.647.26390203000252 x 240SM2.241.52.52.852.17920203000262 x 300SM2.448.62.52.959.49950203001803x1.5 RE0.88.20.81.813.6360203000293x1.5 RM0.88.70.81.814.1370203000303x2.5 RE0.89.10.81.814.5400203001503x2.5 18.9780203000353 x 10RE1.013.71.251.819.8910203000363 x 10RM1.015.01.251.821.1990203000373 x 16RE1.015.81.251.821.91160203000383 x 16RM1.017.31.251.823.41280203000393 x 25RM1.220.81.61.827.61890-RE: circular solid RM: circular stranded SM: sector shaped stranded KERPEN GmbH & Co. KG 07.2005 Printing errors excepted. Subject to alterationC9
Power & Control CableIEC 60502-1(2-, 3-, and 4-cores)U0/U 0.6 / 1 kVPVC-Insulation,ArmourYYRY-flGeometrical DataNo. of coresand crosssection(nom.)n / mm²Radialthickness Armourwirediameter(nom.)mmRadialthickness ofouter sheath(nom.)mmOveralldiameterWeigth ofcable(approx.)mm(approx.)kg / kmPart number3 x 35RM1.223.21.61.830.02260-3 x 50SM1.424.51.62.031.72740203000423 x 70SM1.427.92.02.136.13790203000433 x 95SM1.631.22.02.239.64780203000443 x 120SM1.633.72.02.342.35710203000453 x 150SM1.838.02.52.548.07200203000463 x 185SM2.042.92.52.753.38710203000473 x 240SM2.248.72.52.959.511030203000483 x 300SM2.456.12.53.267.513760203000493 x 400SM2.662.83.153.475.917780203000504x1.5 RE0.89.00.81.814.4410203001514x1.5 RM0.89.50.81.814.9430203000514x2.5 RE0.89.90.81.815.3470203000524x2.5 820.2900203000574 x 10RE1.015.21.251.821.21030203000584 x 10RM1.016.61.251.822.71180203000594 x 16RE1.017.81.61.824.61580203000604 x 16RM1.019.51.61.826.31710203000614 x 25RM1.223.01.61.829.82140-4 x 35RM1.225.71.61.932.72650-4 x 50SM1.428.72.02.136.93710203000644 x 70SM1.431.72.02.240.14720203000654 x 95SM1.636.12.52.445.56320203000664 x 120SM1.639.12.52.549.17630203000674 x 150SM1.843.12.52.753.59050203000684 x 185SM2.049.02.52.859.611010203000694 x 240SM2.255.52.53.166.713940203000704 x 300SM2.462.03.153.374.918090203000714 x 400SM2.672.73.153.686.22260020300072RE: circular solid RM: circular stranded SM: sector shaped strandedC10 KERPEN GmbH & Co. KG 07.2005 Printing errors excepted. Subject to alteration
KERPEN’s ence cable engineering to over 150 national, international andcustomer standards specification service based on electrical, mechanical,environmental and other customer/site requirements more than 30.000 designs key supplier to oil, gas, petrochemical and chemicalindustry consulting service for design KERPEN GmbH & Co. KG 07.2005 Printing errors excepted. Subject to alterationC11
Power & Control CableIEC 60502-1(Multicores)U0/U 0.6 / 1 kVPVC-Insulation, ArmourYYRY-flApplicationFor electricity supply and control in public networks and industrial plants; suitable for use in zone 1 and zone 2 group ΙΙclassified areas (IEC 60079-14).Recommended for direct burial. For indoor and outdoor installation in dry and wet locations, on racks, in conduitsConstructionConductorplain annealed copper, class 1 or class 2 resp., acc. to IEC 60228class 1: circular solid (RE)class 2: circular stranded (RM)Insulationpolyvinylchlorid PVCColour codeblack, continuously numberedLaying upcores twisted in layers (if necessary with filling element(s))Wrappingat least 1 layer of plastic tapeBeddingextruded polyvinyl chloride PVC, blackArmourgalvanized round steel wiresOuter Sheathextruded polyvinyl chloride PVC, blackCable markingELECTRIC CABLE 0.6/1 kV IEC 60502-1KERPEN, YEAR, LENGTH MARKINGTechnical DataAbbreviationsFlame retardancy:IEC 60332-1Temperature range:Flame propagation:IEC 60332-3 cat. A- 30 C up to 70 C(during operation)Outer Sheath:Amount of halogen acid gas:- 5 C up to 50 CYinsulation, bedding & outersheath of PVCRround steel wire armour-flreduced flame propagation(during installation)max. 17 %(IEC 60754-1)max. 160 CLimiting Oxygen Index(LOI):min. 30 %Temperature Index (TI):(IEC 60332-3 ann.B)(under short circuit)min. 300 CMin. bending radius:(ASTM-D-2863)8 x cable- Electrical Data at 20 CCharacterUnitValuesmax.Ω/kmacc. to IEC 60228Test voltage Urms core: coreV3500Test voltage Urms core: armourV3500Nominal voltage Uo /UV600/1000V1200 (for three phase systems)Conductor resistanceHighest system voltage Ummax.For further electrical details see appendixC12 KERPEN GmbH & Co. KG 07.2005 Printing errors excepted. Subject to alteration
Power & Control CableIEC 60502-1(Multicores)U0/U 0.6 / 1 kVPVC-Insulation,ArmourYYRY-flGeometrical DataNo. of cores andcross-section(nom.)n / mm²Radialthickness Armourwirediameter(nom.)mmRadialthickness ofouter sheath(nom.)mmOveralldiameterWeigthof cable(approx.)m(approx.)kg / kmPart number5 x 1.5 RE0.89.80.81.815.2450203000847 x 1.5 RE0.810.70.81.816.15202030008510 x 1.5 RE0.813.71.251.819.87902030008612 x 1.5 RE0.814.11.251.820.28502030008719 x 1.5 RE0.817.11.61.823.912602030009027 x 1.5 RE0.820.61.61.827.416102030009337 x 1.5 RE0.823.11.61.930.119502030009648 x 1.5 RE0.826.51.62.033.72380203001005 x 1.5 RM0.810.40.81.815.8480203001017 x 1.5 RM0.811.40.81.816.85602030010210 x 1.5 RM0.814.51.251.820.68502030010312 x 1.5 RM0.815.11.251.821.29102030010419 x 1.5 RM0.818.31.61.825.113602030010727 x 1.5 RM0.821.91.61.828.717302030011037 x 1.5 RM0.824.61.61.931.620402030011348 x 1.5 RM0.828.72.02.036.72810203001175 x 2.5 RE0.810.90.81.816.3540203001527 x 2.5 RE0.811.91.251.818.06902030011810 x 2.5 RE0.815.21.251.821.39502030011912 x 2.5 RE0.815.71.251.821.810302030012019 x 2.5 RE0.819.11.61.825.915602030012327 x 2.5 RE0.823.01.61.930.020102030012537 x 2.5 RE0.825.81.62.033.024502030012848 x 2.5 RE0.830.12.02.138.33330203001325 x 2.5 RM0.811.60.81.817.0570203001337 x 2.5 RM0.812.61.251.818.77702030013410 x 2.5 RM0.816.21.251.822.310102030013512 x 2.5 RM0.816.81.251.822.911102030013619 x 2.5 RM0.820.41.61.827.216502030013927 x 2.5 RM0.824.51.61.931.521302030014237 x 2.5 RM0.827.61.62.034.826302030014548 x 2.5 RM0.832.12.02.140.3355020300149RE: circular solid RM: circular stranded SM: sector shaped stranded KERPEN GmbH & Co. KG 07.2005 Printing errors excepted. Subject to alterationC13
C14 KERPEN GmbH & Co. KG 07.2005 Printing errors excepted. Subject to alteration
Section 2:XLPE - InsulatedLow Voltage Cables (90 C)U0 /U 0.6 / 1 kV KERPEN GmbH & Co. KG 07.2005 Printing errors excepted. Subject to alterationD1
Power & Control CableIEC 60502-1(2-, 3-, 4- and 5-cores)U0/U 0.6 / 1 kVXLPE-Insulation, PVC-Sheath2XY-flApplicationFor electricity supply and control in public networks and industrial plants; suitable for use in zone 1 and zone 2 group ΙΙclassified areas (IEC 60079-14).Recommended for direct burial. For indoor and outdoor installation in dry and wet locations, on racks, in conduits. (Local and/ or legal requirements to be noted)ConstructionConductorplain annealed copper, class 1or class 2 resp., acc. to IEC 60228, 35 mm²: circular solid (RE) or circular stranded (RM), 35 mm²: sector-shaped stranded (SM)1)Insulationcross-linked polyethylene XLPEColour code 1) 2) Two-core:Laying upblue, brownThree-core:brown, black, greyFour-core:blue, brown, black, greyFive-core:blue, brown. black, grey, blackcores twisted in layersInner Covering extruded filler of regenerated rubberOuter Sheathextruded polyvinyl chloride PVC, blackCable markingELECTRIC CABLE 0.6/1 kV IEC 60502-1KERPEN, YEAR, LENGTH MARKINGTechnical DataAbbreviationsFlame retardancy :IEC 60332-1Temperature range:2XFlame propagation :IEC 60332-3 cat. A- 30 C up to 90 CYouter sheath of PVC-flreduced flame propagation(during operation)Outer Sheath :Amount of halogen acid gas :Limiting Oxygen Index (LOI):insulation of XLPE- 5 C up to 50 Cmax. 17 %(during installation)(IEC 60754-1)max. 250 Cmin. 30 %(under short circuit(IEC 60332-3 ann. B)Temperature Index (TI) :Min. bending radius:min. 300 C8 x cable- Electrical Data at 20 CCharacterUnitValuesmax.Ω/kmacc. to IEC 60
Section 1 PVC-Insulated Low Voltage Cables U 0 /U 0.6/1 kV (70 C) unarmoured, flame retardant KERPEN Type: YY-fl 2, 3, 4 and 5-cores Page C2 multicores Page C6 round steel wire armoured, flame retardant KERPEN Type: YYRY-fl 2, 3, 4-cores Page C8 multicores Page C12 Section 2 XLPE-Insulated Low Voltage Cables U 0
