Lighting Systems Catalog - Grote Industries

Transcription

LightingSystemsCatalog

Grote: A Worldwide Leader inVehicle Lighting and Safety SystemsEchoing our growing proportion of international business, Grote hastransitioned from a North American-based international to a truemulti-national organization.Grote’s Madison, Indiana facility is our internationalheadquarters, where a large proportion of our strategiclighting development and manufacturing takes place. We aretransitioning our non-U.S. facilities to true strategic design andproduction centers of excellence for the entire enterprise.Grote Europe, Niederwinkling, Germany, is Grote’s Europeanheadquarters and is responsible for design and production oflighting safety systems to meet specific European requirements.Grote of Canada, located in Markham, Ontario, is theheadquarters for the manufacturing and development of Grote’sAccessory lines. Grote of Canada serves both the originalequipment and aftermarket channels for the entire Canadianmarket, and its new state-of-the-art facility operates at theforefront of industry manufacturing and distribution efficiency.Grote Electronics, located in Waterloo, Canada, is a state-of-theart, high-volume manufacturing facility dedicated to assemblingGrote’s light emitting diode (LED) circuit boards and electronicbased specialty products. Today, we are leading the industry inLED technology, not only for exterior lighting solutions, but forinterior designs as well.Grote De Mexico, located in Monterrey, is responsible fordevelopment and production of Grote wiring and trailerharnesses, including Grote’s patented ULTRA-BLUE-SEAL pigtail and harness system.Grote China, located in Shanghai, China is a wholly-owned,foreign enterprise of Grote Industries. Grote’s new facility isthe launching pad for our Asian OE business growth.

3Model Number IndexIndex de Numéros de PiècesIndice por familia / número de parteStop / Tail / Turn Lamps52-80RV, Marine and Utility Trailer Lighting81-88License and Backup89-98Lámparas de Gálibo / DemarcadoraFeux Arrêt / Arrière / DirectionLámparas de Freno / Cuarto / DireccionalPhares Nautiques, de Véhicules Récréatifs et de Remorques Lámparas para vehículos Recreativos / Marinos / UtilitariosLámparas de Placa / ReversaInterior Lighting99-112Work Lighting113-121Forward Lighting122-126Lumières d’IntérieurLampe de TravailPhares UtilitairesLámparas para InteriorIluminación de TrabajoFaros DelanterosWarning and HazardGyrophares et Feux d’AvertissementLámparas de advertencia y precaución127-149Flashers and Turn Signal Switches150-159Mirrors160-173Clignotants et CommutateursRétroviseursPalancas Direccionales / DestelladoresEspejos174-181Pigtails, Brackets and mas de arneses para remolque / Caja de conexiónSpirales de Raccord, Bague de Montage et nical InformationInformation TechniqueInformación técnicaConectores / Soportes rígidos y flexibles218-239g r o t e . c o mTrailer Wiring and Communications SystemsSystèmes de Communication et Filage de RemorquesI n d e xFeux de Plaque d’Immatriculation et de ReculN u m b e r19-51Feux de Gabarit / PositionM o d e lClearance / Marker Lamps33

Grote’s LED innovationcertainly changed thingsfor the better.LEDsHave ComeA Long Way.Grote is proud of the revolution in lightingperformance we created in 1989.Since then, LED technology has proved tobe more reliable, more durable, and lessexpensive, lasting 10 times longer and usingless power than previous technology. Fromclearance markers, LED lamps have founduses all around the rigs – stop tail turns, headlamps, auxiliary, interior, and every place alamp is used today.The Future Looks Bright.As LED technology evolves,so does Grote’scutting-edge nanotechnology. Withultimate flexibility,consistent, high-quality brightnessand the strength to resistthe most extreme conditions,LightForm is shedding anew light on LED transportationapplications. LightForm conformsto almost any shape or contour withoutsacrificing quality or performance. Andwith LightForm , there is no mounting ortooling required, so you also save time andmoney. In fact, the ultra-thin structure is themost flexible, lightweight, low-profile LEDlighting product available today.As we’ve proven time and time again,Grote remains committed to lighting yourpath to tomorrow.To learn more, visit grote.com

NoIf UnplannedDowntimeyou specify a TotalGroteit is probableis LightingFinally System,an AchievableGoalyou will never incur unplannedmaintenance caused by lighting.Grote LED Work Lamps: High Output, Ultra Rugged 122 118 114 110 102 98 94 90 86 82 78 74 70 62 58 54 50 46 30 22 14 10 6 2IncadLEDLamp AcquisitionAchieving a No/Low Maintenance ProgramGrote prevents system failure due tocorrosion with a three-step process.Improve and Protect YourCSA Rating1. Advanced System DesignLamp and wiring malfunctions are a leadingcontributor to poor CSA scores.Grote’s system approach to truck lighting has resulted inlamp, harness, and power cord designs that are superiorto any others on the market. They are all designed topermanently lock out corrosion.2. Fail-safe OEM AssemblyGrote works with leading OEM trailer manufacturers toeliminate conditions that cause fleet maintenance issuessuch as harness abrasion and flexing, high temperatureproblems, and poor component placement – all possiblecorrosion issues.3. Correct Lighting Maintenance PracticesGrote can provide your fleet maintenance staff training onhow to prevent corrosion in your lighting system, identifymaintenance procedures that can maximize lighting systemlongevity, and eliminate unplanned downtime to maximizefleet productivity and profitability.YEAR 1 26Labor/Downtime 34Labor/Downtime 42 18Expect These Results: If you replace incandescent lighting, Grote guarantees a dramaticreduction in lighting-caused CSA points. In ten years, you will save approximately four times the cost of theentire lighting package.YEAR 2 66 38Grote will instruct your fleet maintenance team free of charge using theGrote Know-How Program.YEAR 3 106Labor/DowntimeThe beneficial bottom line savings of Investment Grade Lighting willbe significant. A 1,000 trailer fleet has 4,000 stop/tail/turn lamps in circulation.At a 3.5 year average life expectancy per bulb, divided by 365 daysper year, that fleet will experience approximately 3 failures per day.Calculate that with your maintenance and lost load time and you willquickly begin to understand the significance.Incandescent vs. LED 126Labor/Downtime Except for a catastrophic incident such as an accident, physicalcontact damage, or damage from a tire tread delamination, you shouldnot incur unplanned downtime caused by lighting failure if you followsimple procedures during initial equipment acceptance and avoidcertain practices that compromise the equipment.Real Cost of OwnershipSix points for a malfunctioning stop/tail/turn lamp, forinstance. Poor CSA scores and high maintenance costsusually go hand in hand. If your lighting acquisition strategyis based on low initial cost, you’ll probably end up withhigher overall lighting costs – and most likely a higherCSA score.That’s why one of the best investments you can make in theprofitability of your company is to use only Grote InvestmentGrade LED lamps, harnesses, and power cords – productsthat vastly outperform and outlast products from bargainbasement suppliers.Grote only provides Investment Grade products – that’s whyour products are worth your investment.

Grote LED LightingPortfolio Gr o t e S e l e c tHigh PerformanceHigh StyleLEDTMHigh ValueLEDLEDSuperNova Hi Count Grote SelectSuperNova high-performance LED lamps:Hi Count high-style LED lamps:Grote SelectTM high-value LED lamps: A re lightweight; the new NexGen TMlamps weigh 50% less than the majorcompetitor lamps A re the highest visibility LED lamps around Incorporate the latest LED technology andoffer much longer life than incandescentlamps Require one-eighth the amperage neededto drive an incandescent lamp Include solid-brass terminals in male-pinand hard-shell configurations, for a moresecure connection and maximum protectionagainst corrosion F eature specially formulated encapsulantpotting that seals out moisture and dirt,improving reliability and longevity F it all Grote brackets and grommetmounting options F eature a hermetic lens-to-housing sealthat prevents moisture intrusion C ome with a 10-year warranty whenconfigured with male-pin or hard-shellconnectors and a 3-year warranty whenconfigured with hardwire connectors O ffer premium styling and maximumdiode count C ome with standard female-pin terminationsand stop / tail / turn lamps accept all popularincandescent plug-in connectorsTM Provide faster light-on response timesthat increase stopping alert distances Have low power requirements, makingmore voltage available to other systems F eature built-in attitude Require less maintenance on yourelectrical system F it all popular mountings and grommets Make use of existing wiring / pigtails forretrofit purposes Come with a 2-year warranty E mploy surface-mount electronics forcost-effective reliability Use specifically formulated encapsulatedcircuitry that provides protection againstthe elements Have hermetic lens-to-housing sealpreventing moisture intrusion L ook like incandescents, so they are notprone to theft F it all Grote brackets and grommetmounting options C ome with a 2-year warranty and Grote’sexclusive Performance Advantage TM PlusExtended Warranty Program (when GroteSelect are installed with Grote’s UBS TMpigtail connectors)Want more informationfor a specific lamp?Scan or go to:http://www.grote.com/SignalProducts/

Grote LED Work Lamps:High Output, Ultra RuggedWhen the Work Just Has to Get DoneHigh Output: Advanced LED technologyplus sophisticated reflector optics wasteless light, put more usable light on thetask.Ultra Rugged: Field tested to excel inbrutal off-road conditions. SAE J575Ecompliant designs protect againstvibration, corrosion, moisture, dust,and most direct impacts.Color Temperature Optimized forProductivity: Noon time sun-like colortemperature output allows work crews todo better work over longer periods of timewithout eye fatigue.Ready for Anything: Grote work lampsprovide superior performance on mining,construction, off road, agriculture, utility,and emergency vehicles.SpotTrapezoidFlood (TractorPlus )WideFloodWant beam patterninformation for aspecific lamp?Scan or go to:http://www.grote.com/TrilliantProducts/to find out the latest onGrote’s line of Trilliant Work Lamps.

Grote LED Interior LampsProvide the Right Kind of LightWith a Full Range of FixturesFull Range of FeaturesLED technology models provide 50,000 hours ofoperation, low power draw (use 70% less power thanincandescents), moisture and vibration protection,plus built-in automatic thermal protection.Full Range of StylesLow profile and recessed mount models maximizehead and storage room. Many rectangular andcircular styles to choose from. Custom shapesfor specialized lighting requirements – stepwell,courtesy, compact, rope, beehive, map; some withmanual, automatic, or sensor-driven switch-off features.Want more informationfor a specific lamp?Scan or go to:http://www.grote.com/InteriorProducts/UltraLink Power Cords: SuperiorPower DeliveryGrote’s UltraLink Cords provide maximum reliabilityin the harshest environments.Plug DesignSolid brassnickel-platedpinsWant more information?Scan or go to:http://www.grote.com/PowerCordProducts/Crush resistantweather-tightelastomeric materialCable-to-Plug SealWire jacket is molded into the plugsealing it from the elements andeliminating the need for a springCrush ResistantGrote’s UltraLink’s crush-resistant design cansurvive being run over by a heavy duty vehiclewhile conventional hollow core designs arepermanently deformed and rendered useless.

Grote UBS Harness Systems:Designed to Prevent UnplannedDowntimeGrote’s UBS harness systems are designed to prevent unplanned downtime over the life of the vehicle. They’re modular for flexibility and totallysealed to lock out the corrosion found in today’s highway environment.Grote’s Double Seal AdvantageThe Double Seal is a molded-in circularring in each connector that correspondsto a mating ring on the lamp.The inner sealing ring covers the terminalarea. The outer ring double seals aroundthe outside area of the lamp plugconnection.Avoid CorrosionOur exclusive locking collarprevents accidentaldisconnects, allowsfor dielectric greaseapplications andprovides a meansof securing theconnection tothe trailer.Grote’s Male Pin TerminationCenter grease reservoir protectsagainst hydraulic pressure forcingconnection open.Locks Out CorrosionGrote’s UBS harness system is so corrosion resistant it may never need service in normal use.Both within harness and at critical harness/lamp connection, Grote’s patented Double Sealdesign provides complete and permanent protection from moisture and contamination. Solid,spun-brass terminals are tin-plated for maximum durability and corrosion resistance.Prevents Dangerous Short CircuitsGrote’s UBS male pin system is accepted in the market as superior to any other harness design.Combining male pin lamps with female connectors on the wiringharness prevents the harness from causing shorts if everdisconnected from the lamps while on the road.Want more information?Scan or go to:http://www.grote.com/HarnessProducts/

Grote KnowsLightingGrote knows optimum performance is critical in today’s rugged,harsh and demanding environments. That’s why Grote offers acomplete line of Electrical Connections and Accessories.With over 3000 parts available, Grote is the ONLY full line lighting supplier thatoffers everything needed to connect and protect vehicle lighting and electricalsystems. Grote’s complete line of terminals and connectors, wire and cableproducts, and protective and support items as well as switches and electricalassemblies, trailer connectors, battery connectors and cables and tools, givesyou everything you need to meet the repair, maintenance and installation needsof today’s vehicles.Professionals choose Grote products to ensure top performance andprofessional results. Quality lighting and electrical connections andaccessories .Grote’s got it!Want more information?Scan or go to:http://www.grote.com/Accessories/

Grote Customer Service: OurWell-Known Secret WeaponGrote prides itself on its cordial customer relationships.Our customers regularly comment on how easy it is todo business with us. Our Customer Service operationenjoys its well-deserved reputation within our servedindustries. Over 300 calls per day are handled concerningproduct information, shipping support and tracking, orderplacement, warranties, and product technical support.Welcome to G24-7:http://orders.grote.com/Grote Industries is pleased to announce the launch of the new G24/7system. This complimentary system is an innovative way to placeorders, track order status and reporton all your Grote product activity.From the convenience of your computer you cannow access previously unavailable informationthat will help you more successfully manageyour business and inventory.To set up your account today, visithttp://orders.grote.com/For technical assistance contact Grote Customer Service 1-800-628-0809 x. 400Grote 101: The First ComprehensiveTransportation Lighting Training ProgramNow, for the first time, Grote brings its industry-leading technology, product, and trainingexpertise to its commercial partners with a unique thirteen-module program designed tohelp your organization excel in providing the very best lighting using Grote equipment.Now you can: Help your company provide superior value-add to yourcustomers Make your company the go-to organization for all yourcustomers’ lighting needs Understand the regulations that impact your customers’businesses Increase your customers’ productivity and profitability Decrease your customers’ downtimeThe more your customers know about truck and trailer lighting themore they’ll prefer Grote lighting products and support.

12 2012 All rights reserved. Grote Industries, Inc.M o d e lN u m b e rI n d e x1212Model Number IndexIndex de Numéros de PiècesIndice por familia / número de parteGrote Product Numbering SystemGrote uses a meaningful product numbering system that makes it possible to quickly locate the correct product and verify the correct producthas been selected. The typical Grote part number contains five digits, followed by a hyphen, followed be a single digit. Here’s what it all means.The first four digits or alpha characters (00000-0)indicate the product category.0000 Displays4000 Reflectors4210 Brackets and Permit Holders4400 Switches4450 Flashers4500 Clearance/Marker/Cab/ID or Bar Lamps4600 Clearance/Marker/Cab/ID or Bar Lamps4700 Clearance/Marker/Cab/ID or Bar Lamps4800 Turn Signal Switch4900 Clearance/Marker/Cab/ID or Bar Lamps5000 Combination STT or single function turn lamps5100 Combination STT or single function turn lamps5200 Combination STT or single function turn lamps5300 Combination STT or single function turn lamps5400 Combination STT or single function turn lamps5500 Combination STT or single function turn lamps5600 Combination STT or single function turn lamps5700 Combination STT or single function turn lamps5800 Combination STT or single function turn lamps5900 Combination STT or single function turn lamps6000 License Lamp/Courtesy Lamps6100 Dome/Map/Stepwell6200 Backup lamps6300 Flood/Fog/Tractor/Driving Lamp6400 Flood/Fog/Tractor/Driving Lamp6500 Boat Kits6600 Spliceless Harness System6700 Wire Kits/Pigtail and wire ass’y European System6750 Rear Sills6800 Wire Kits/Pigtails6850 Main Harnesses6900 T/S harness Kits7000 Flags7100 Flares7200 Fuses and Horns7300 Backup Alarms7600 Roto Beacons7700 School Bus7800 Warning8200 Military Lamps8300 Military Lamps8500 Automotive Replacement lenses8600 Automotive Replacement lenses8700 Cable Assemblies8720 7 Way Plug and Socket8730 7 Way Plug and Socket New PC lamp rating ECE 24 Volts Multiple Voltage Retail Packaging Compliant for J583 20048740 Spring8750 Inserts used on 6/7 plug and sockets8760 Boots8770 Replacement motors and elec. Equip.9000 Lens Assemblies9800 Misc. Packaged Items9900 Misc. Packaged ItemsThe next digit or alpha character (00000-0) indicate the product color or finish.Lens Finish0 2 colors1 Clear, white or moonstone1 White2 Red2 Black3 Yellow3 Chrome/Stainless Steel4 Green4 Aluminum5 Blue5 ZincThe sixth digit (00000-0) indicates packaging.0 Item only1 Ind. Display2 Ind. Plain3 Bulk4 Pair Pack5 Bubble Pack, Display Pack, Clam Shell or Retail Pack (Crystal-Pack or SlideLock)6 Fleet Pack7 Multiple Pack (Kit)The absence of the sixth digit indicates product is in standard shelf packaging,e.g., individual pack or polybag, and in the case of lenses a standard shelf packwill have 6 to 12 to a container. Refer to your price sheet for exact quantity andother pack types.Reference Notes:For each product listing we have included the latest applicable Federal MotorVehicle Standards [FMVSS], SAE code and technical specifications. In this areawe have also listed related accessory items such as Pigtails, Brackets andGrommets.The part numbers listed are suggested items; they may not be the onlyalternative. However, additional part numbers that may better fit yourapplication can be located in the Pigtails, Brackets and Grommets section.* Some of the foregoing marks, including those identified with an asterisk, arenames or marks of third-parties who are not affiliated with Grote Industries, Inc.Want the most updateinformation?Scan or go to:http://www.grote.comGrote.comFor the fastest, most up-to-date resource for all Grote productsand information, scan or visit grote.com. Discover resources,technical information, product literature and learn about newproducts. Our product search, lets you search by part number orproduct category as well as other means to help you find whatyou are looking for. Scan or go to grote.com today!

13Model Number IndexIndex de Numéros de 3199200Model No.Page43651. 20543652. 20543655. 19943673. 19743673-5. 19743684. 17643690. 19143723. 20143732. 20043744. 20443760. 19243780. 19543783. 19543790. 19543823. 19143830. 19543842. 20543850. 19543901. 20743942. 20343952. 20243960. 19443970. 19343980. 19344010. 15344030. 15344040. 12644070. 15344090. 15044110. 15044134. 14644140. 15144160. 15044170. 14544242. 11244380. 11244421. 14644440. 11244460. 15344530. 15144530-5. 15144540. 15144540-5. 15144690. 15144700. 15144710. 15244720. 15244730. 15244740. 14644810. 15144810-5. 15144820. 15144840-5. 12644850. 15144860. 15144890. 15044891. 15044892. 15244893. 15244910. 11245002-5. 2945003-5. 2945012. 4445013. 4445021-5. 11145022. 2745022-5. 2745023. 2745023-5. 2745042. 2545043. 2545062. 2145063. 2145072. 2545073. 2545092. 2945093. 2945102. 3145103. 3145132. 3145133. 31g r o t e . c o el No.I n d e x10045. 17310073. 17310173. 17310433. 16610623. 17311133. 17311195. 16711293. 17311303. 17312004. 17212004-5. 17212010. 16612014. 17212014-5. 17212020. 16612052. 16412053. 16412071. 16812072. 16812073. 16812073-5. 16812101. 16912102. 16912111-5. 168, 16912112-5. 16812113-5. 168, 16912122. 17012133. 16512143. 16512153. 16712164. 17212164-5. 17212172. 16512173. 16512182. 16512183. 165, 166, 16712193-5. 16912201-5. 17212243-5. 16812263-5. 17012272-5. 16612283. 16512293. 16512301. 16812303. 16812312-5. 17212331. 16812333. 16812813. 16512983. 16516021.

reduction in lighting-caused CSA points. In ten years, you will save approximately four times the cost of the entire lighting package. Grote prevents system failure due to corrosion with a three-step process. 1. Advanced System Design Grote's system approach to truck lighting has resulted in