Transcription
Campden BRIfood and drink innovationPilot plantprocessing, bakeryand brewery equipmentand t-facilities.phpIllustrated list
Chipping Campden siteCampden BRI (Chipping Campden site),Station Road, Chipping Campden,Gloucestershire, GL55 6LD, UKTel: 44(0)1386 842000 Fax: 44(0)1386 842100support@campdenbri.co.ukNutfield siteCampden BRI (Nutfield site),Centenary Hall, Coopers Hill Road,Nutfield, Surrey, RH1 4HY, UKTel: 44(0)1737 822272 Fax 44(0)1737 Information emanating from this company is given after the exercise of all reasonable care and skill inits compilation, preparation and issue, but is provided without liability in its application and use.Legislation changes frequently. It is essential to confirm that legislation cited in this publication andcurrent at time of printing, is still in force before acting upon it.The information contained in this publication may not be reproduced without permission from theEditorial Manager. Campden BRI 2019
Pilot plant facilities - for food and ilities.phpAt Campden BRI we have a huge range of food and drink pilot plant facilities, covering over 3000m2, to help youdevelop new products, analyse existing processes, and evaluate ideas for the future. This illustrated list showssome of the equipment available. Our key areas are listed below but this is not an exhaustive list: We also have aspecifically designed Microbiology Process HallSample and ingredient preparationFacilities to cover a wide range of products including; Equipment for peeling and blanching and range of fruits and vegetables Meat processing and preparation equipment including sausage fillers and meat slicers Mixers, blenders, homogenisers for products such as soups and saucesThermal technologies, chilling and freezingCampden BRI has nearly 100 years of experience in dealing with all aspects of heat processed foods. We havefacilities to help you process your products; Thermal processing equipment including retorts (steam, steam/air, water immersion, raining water) andpasteurisation tanks for processing under a range of conditions and to cover a wide range of product areasincluding canned products, pouches, trays, etc. Steam–jacketed pans, batch pressure cooking and cooling vessels suitable for the manufacture of ketchups,jams, sauces and ready meal mixes Hot air and freeze driers for preparation of ingredients for dried mixes or lab samples Air blast chillers and freezers for ready meals as well as fruits and vegetablesOnce your products and processes are designed we can offer support with cooking instructions and processvalidation.Baking and millingInformation to be published shortlyBeveragesIn addition to equipment for preparing ingredients for a wide range of drinks including soft, fruit based andcarbonated, flavoured beverages we have facilities for packing and processing drinks. Facilities include; Specialist pilot plant facilities for brewing and malting Drinks carbonators and a citrus multi–juicer1
HTST/UHT unit with tubular and plate heat exchanger capabilities Riddling and tirage bottling for wineEmerging technologies New technologies such as high–pressure processing, pulsed light, UV–C light, power ultrasound, coldplasma and Revtech.Packaging technologiesWe have a wide range of packaging equipment packing into a range of materials including cans, glass, pouchesand trays. We also have equipment to vacuum and modified atmosphere pack products.Campden BRI has a range of packaging analysis including strength and integrity testing facilities and bothchemical and sensory taint analysis capabilities.In addition to this we have a range of temperature controlled rooms for storage in a variety of conditions. We alsohave dedicated a product development lab for recipe development including a range of kitchen–scale equipment,microwaves and conventional ovens.We also have equipment to measure a range of quality control parameters.Contacts for pilot plantGeneral pilot plant (Chipping Campden site)Sarah Chapman 44(0)1386 842212 sarah.chapman@campdenbri.co.ukDan Hall 44(0)1386 842251 dan.hall@campdenbri.co.ukBakery pilot plant (Chipping Campden site)Nathan Giles (Bakery pilot plant) 44(0)1386 842454 nathan.giles@campdenbri.co.ukPilot brewery equipment (Nutfield site)Javier Gomez Lopez 44(0)1737 824276 javier.gomez-lopez@campdenbri.co.ukEung Gwan Lee 44(0)1737 824266 eung.lee@campdenbri.co.uk2
ContentsExamples of the types ofproducts that can be produced(Illustrative only – not exhaustive) In-pack heat pasteurised and sterilised foods inglass, flexible packaging and cans e.g. readymeals, soups, sauces, drinks, canned fruit orvegetablesCarbonated and non-carbonated soft drinksincluding freshly squeezed juicesComminuted meat products such as sausages,meat pies, re-formed cooked meats.Non-thermal in-pack pasteurised products (usinghigh pressure processing)Mayonnaise type productsFreeze dried fruit and vegetablesModified atmosphere packed products such asfresh-cut fruit and vegetablesBlast frozen products e.g. fruit and vegetables,chips etcFried non-extruded snack products such ascrispsBatch-made soups and sauces (a few litres up toseveral hundred litres)In addition to the facilities outlined above we have adedicated pilot plant facility for bakery productswhich includes: Pilot scale bread, pastry, biscuit, cake and snackproduction facilitiesZ-blade, Spiral, Tweedy and Artofex mixersRange of moulding options for bread, pastry andbiscuitsProving cabinets, reel, rack and travelling ovensAt our Nutfield site we have a dedicated pilot facilityfor malting and beer production.3Canning and retortingCarnaud-Metalbox MB6 can seamers x 2Carnaud Metalbox MB1A can seamers x 3Carnaud Metalbox MB1A vacuum can seamerAID SVG can seamer x 2AID PAK beverage can seamer555555Can seam evaluation equipmentCMC Kuhnke seam imaging equipmentCMC Kuhnke seam stripperCMC Kuhnke seam sawCarnaud Metalbox MB200 vapour vacuum capperBead vertical 3 crate retortJon Fraser horizontal laboratory retortJohn Fraser 2 vessel horizontal retortFlexEJ laboratory vertical retortFMC retortLagarde retortShaka retortSteriflow retortFruit pasteurisation and exhaust tanks66666777788888Comminuting equipmentRobot Coupe food processor R501Mainca bowl chopperMado bowl chopperMincerFryma colloidal mill999999MixersSmall Mainca mixerLarge Mainca mixerSilverson bench mixerSilverson mixerIKA Turbotron Type RKG paddle mixerCrypto Peerless EF20 mixer10101010111111HomogenisersNiro Soavi Spa Type NS2002H homogeniser1212Fruit and vegetable processingSteam jacketed pansWinkworth steam jacketed panGreen bean cutterCrypto-Peerless carborundum peelerDitto-Electrolux TRS food processorBrierley Collier Hartley fruit pressBertuzzi fruit mill and hydraulic pressBertuzzi pulping plantFMC multi juicer12121212131313131414Centrifuging and filteringWestfalia centrifugal separatorCarlsson plate filter141414
Meat processingSausage fillerBizerba meat slicer151515FillersEnolmatic bottle fillerTurbofill filler252525Emerging technologiesHigh pressure processing vesselUltrasoundDynowave- AMT 4RevtechContinuous cold plasma system161616161717OtherLaminar flow cabinetVeriVide photostability cabinet252526Bakery pilot plant equipmentSpiral mixerHigh speed Tweedy mixerZ blade mixerPlanetary mixerReel ovenDeck ovenRack ovenTravelling ovenProvers/ retardersConical moulderFinal moulderSmall scale roll plantBaguette moulderRondo SmartlineDough pressPastry brakeDough late equipmentChocolate enroberCAO-B5 ball mill refinerKitchenAid mixer with a heated bowl31313132Bakery texture equipmentTexVol L370 Laser volume machineC-cell crumb analysisDifferential Scanning CalorimetryRapid visco analyserRheometer and tensionmeterTexture analysers32323232323333Milling pilot plant equipmentBühlermillDehullerLarge sieve33333334Pilot brewery equipment1hl Briggs pilot breweryMeura 2001 pilot mash filterAlfa Laval membrane separations rigHaffmans inpack TPO/CO2 meterMeheen carbonated beverage bottle filler353535353536Packaging equipment18Multivac C20018Fords Duckworth 003 bench heat sealer18Hulme-Martin hand operated bench impulse sealers 18Riverside hot bar sealer19Hulme Martin hot bar sealer19Systech Gaspace advance gas analyser19Schreiner creep/burst test system19Witt Pack Vac leak detector19Systech permeability equipment19Environmental chamber20Zwick/Roell Z05020Internal pressure tester20Glove box20Texture and food structure assessmentDodman digital pea tenderometerMartin pea tenderometer212121Data acquisition systemsSquirrel data loggersAnville data loggersEllab TM 9616 and flex systemsEllab tracksense reader stationsEllab Tracksense wireless loggers (various types)Ellab deflection sensorEllab deflection sensor packaging standAnemometerFlir thermal imaging cameraLuxtron data acquisition system2121212121222222222222Soft drinksSoft drinks carbonator- Armfield FT102XUHT / HTST pasteuriser - Armfield FT 74XTS222223Chilling and freezing equipmentArmfield freezer2323Cooking/vacuum cooling/dryingBCH vacuum cooker/coolerBirchover freeze dryerGiusti Vesuvio cook/cool system23232324Microwave and conventional ovens24Frying equipmentValentine “Maxi” deep fat fryerLincat deep fat fryer2424254
Pilot plant facilitiesAID SVG can seamer x 2May be adjusted to close cans of 65, 73, 83, 99 and153mm diameter. Has vacuum close ability. Closingspeed of 4 cans per minute.Canning and retortingCarnaud-Metalbox MB6 can seamers x 2Able to close 73 x 51mm and 83 x 114mm cans butcan be adjusted to close other can sizes. Bothseamers have steam flow close capability. Changeparts are available to allow the handling of 73mmdiameter two piece cans. Closing speed of 40 cansper minute.Carnaud Metalbox MB1A canseamers x 3AID PAKbeverage can seamerMay be adjusted to seam all heights of can of thefollowing diameters: 65, 73, 83, 99 and 153mm. Themaximum closing speed is 5 cans per minute.With Under Cover Gassing,B64 and CDL profile chucksCarnaud Metalbox MB1A vacuum canseamerChange parts for slim line (200) and sleek (202)formats as well as 206 diameter cansMay be used to vacuum close double seam canswith diameters of 65, 73, 83 and 99mm. Closingspeed of 3 cans per minute, up to 25 in Hg may beapplied.5
Can seam evaluation equipmentCMC Kuhnke seam sawFor sectioning a double seam prior to imageanalysisCMC Kuhnke seam imaging equipmentWindows based imaging software with inputs fromMitoyo countersink gauge, seam thickness gaugeand plate thickness gauge.Carnaud Metalbox MB200 vapourvacuum capperFor applying regular twist-off (RTO) and push ontwist off (PTO) closures. Change parts for 53, 63,68 and 70mm diameter RTO closures are available.There is a steam flow closure facility and a closingspeed of 3 jars per minute.Micrometers and gauges for the measurement ofdouble seams.CMC Kuhnke seam stripperFor removing seams from 73mm diameter food cans6
Bead vertical 3 crate retortJohn Fraser 2 vessel horizontal retortMay be used as a steam or water immersion retort.Working pressure of 30 psig.May be used for static or rotary processing, usingsteam, steam/air mixture or water immersion as theheating medium. Has a facility for the attachment ofa slip-ring assembly. The retort has a glass viewingpanel and light system permitting viewing ofcontainers during processing. Capacity up to 100 73x 115mm cans, also suitable for pouches, glass jarsand plastic containers. Working pressure of 3 bar.Jon Fraser horizontal laboratory retortFlexEJ laboratory vertical retortPilot scale retort may be used for steam processingin the static, axial or end over end rotation modes.Has a facility for the attachment of a slip-ringassembly.May be used for static steam processingWorking pressure of 2.0 bar.Capacity up to 250 73 x 61mm cansCapacity up to 125 73x110mm cansCapacity up to 12 73x115mm cans. Workingpressure of 1.4 bar.7
FMC retortShaka retortReel and Spiral hydrostat simulator. May be usedfor steam or full water immersion processing. Takesa full range of cans up to A10 size will take up 47 UTcans. Has a slip ring assembly; maximumtemperature 130 C.Experimental retort with novel shaking movement forimproved heat penetration. Mainly suitable for cansprocessed in steam.Steriflow retortThis retort is capable of processing up to 135 ETcans in a raining water process, under rotating orstatic conditions. The retort can operate up to 150ºC,5 Bar and 3rpm.Lagarde retortMay be used for static or rotary processing usingsteam/air or raining water as the heating medium.The retort is fully programmable. There is a glassviewing panel and light. There are facilities for theattachment of a slip-ring assembly. Capacity of upto 80 73 x 115 cans. Also suitable for pouches, glassjars and plastic containers. Working pressure of 6bar.Fruit pasteurisation and exhaust tanksTwo atmospheric tanks for the exhausting of cansprior to seaming or for the pasteurisation of fruitpacks. Capacity of up to 50 73 x 115mm cans pertank. One tank is fitted with a programmablecontroller.8
Comminuting equipmentMado bowl chopper50L capacity bowl chopper, with adjustable bladerevolutions and bowl rotations.Robot Coupe food processor R501Products may be sliced, diced or chipped from acontinuous feed. Also allows liquidising on a batchbasis.MincerElectrically operated laboratory scale meat mincer.Mainca bowl chopperSmall scale bowl chopper with adjustable bowl andblade speed settings. Maximum capacity ofapproximately 15kg.Fryma colloidal millContinuous system with a variable gap size. Coarseor colloidal milling available9
Large Mainca mixerFryma colloidal mill (continued)Two-direction batch mixer with three rotatingpaddles. Capacity of 100 litres.Silverson bench mixerSmall capacity, variable speed mixer.Three separate sized heads are available.MixersSmall Mainca mixerTwo-direction batch mixer with two rotating paddles.Capacity of 30 litres.10
Silverson mixerIKA Turbotron Type RKG paddle mixerIndustrial size large capacity high shear mixer.Single speed with 3 separate sized heads available.Approximate speeds 20 to 1200 per min.Crypto Peerless EF20 mixerApproximately 10Kg capacity. Variable speedmixing. Dough hook, balloon whisk and K beatersavailable.11
HomogenisersWinkworth steam jacketed pan200litre capacity jacked vessel – with integralagitator (bottom outlet)Niro Soavi Spa Type NS2002HhomogeniserBench scale 2 stage homogeniser – approximatecapacity 50 litres per hour. Maximum pressure 600bar.Green bean cutterFruit and vegetable processingCommercial sized rotating hopper continuousunit, can cut beans into 12.5mm or 25mm lengths.Steam jacketed pansFrom 10 to 120 litre capacities, some of which havepurpose designed blanching baskets andattachment points for mixers. (Forward tippingdesign)12
Crypto-Peerless carborundum peelerBrierley Collier Hartley fruit pressCatering sized carborundum peeler for rootvegetables.Manually operated laboratory scale fruit press.Ditto-Electrolux TRS food processorBertuzzi fruit mill and hydraulic pressFruit and vegetable products may be sliced, diced orchipped. A wide range of cutting plates is available.Pilot scale system for the manufacture of fruit juices.Requires fruit quantities of approximately 10 Kg andupwards.13
Bertuzzi pulping plantCentrifuging and filteringPilot scale system for pulping and screening of fruitsto remove skins and seeds. Requires fruit quantitiesof approximately 10 Kg and upwards.Westfalia centrifugal separatorFloor standing bench scale centrifugal separator.Processing capacity range from 70litres to4000L/hour.Carlsson plate filterFrame plate filter, plate size 20cm x 20cm.FMC multi juicerThe FMC Citrus juicer is a catering/semi-commercialsized citrus juice extractor. Handling fruit sizesranging from grapefruit to tangerines.14
Vacuum tumblerMeat processingHenneken Vacuum tumbler has a 50-litre capacity(however only fill between 10-20 litres). Manual andautomatic vacuum settings. The vacuum functionallows for infusion of marinades and seasonings intomeat products.Sausage fillerMotor driven with various nozzle sizes available.Maximum capacity of approximately 15 litres.Portioner attachment to allow for depositingconsistent portion sizes.Small-scale mincerElectrically operated laboratory scale meat mincer.Bizerba meat slicerCatering sized adjustable width slicer.15
Emerging technologiesMincerThere are plates available that are either 5mm or10mm depending on how finely minced the meat isrequired to be.High pressure processing vesselEPSI batch high pressure processing vessel, 70mmdiameter, 200mm length. Maximum workingpressure 700 MPa (7000 bar). Maximum operatingtemperature 90 C. Pack temperature duringprocessing can be recorded.(Now in microbiology for non-food applications)UltrasoundA 2-kilowatt ultrasonic processor for industrialapplications with continuous and batch modeoptions. The system is fully PC-controllable and isan ideal research tool for the investigation oftechniques such as ultrasonic cell disruption,emulsification and homogenisation.Large and small sausage filler (left)Casing clipper (right)Dynowave- AMT 4A trial device which makes use of microwave energyto rapidly heat all kinds of pumpable non-flammableproducts. This kind of heating differs fromconventional heating, as the microwave energy issupplied on a molecular level. The MicrowaveVolumetric Heating (MVH) makes use of polarity ofcompounds which are present in the fluids as well aspermanently change ions to cause frictional heat bymeans of an oscillating electric field.16
The Dynowave – AMT 4 consists of a stainless-steelcabinet, which is divided into the electrical andprocessing cabinet.Electrode panels cover a treatment area 0.45 m2and can be adjusted up to 30 cm from the conveyorbelt to allow the treatment of a variety of differentsized food products as well as the conveyormaterial.The peripherals of thedevice are mainlyconsisted of theproduct pump, a stirrer,a chiller, a vessel withmixer, measuringdevices and valves.The materials used areall stainless steel orfood grade coated(Teflon). The AMT 4has a heating power ofup to 8 kW. Typicalflow rates of between70 - 200 l/hr can beachieved.RevtechA continuous flow system for pasteurisation,roasting, controlled heating and wetting of low wateractivity products. Applications include thepasteurisation and/or roasting of nuts & seeds.Ultraviolet light decontamination tunnelSystem suitable to accommodate a variety ofproducts (50mm to 250mm). The system consists16 x 95W ‘high output’ UV-C emitters, where theproduct can be treated from both above and below.Continuous cold plasma systemPrototype plasma system suitable for feasibilitystudies with food or food contact materials. Plasmais generated on the surface of the electrode panelsusing the surrounding air and is an indirecttreatment.17
Packaging equipmentFords Duckworth 003 bench heat sealerAtmospheric heat sealer for pots with a maximumdiameter of 75mm.Multivac C200Chamber units for the vacuum/gas flush sealing ofpouches of maximum width of 465mm. The sealershave a top and bottom heating element. The level ofvacuum is adjustable. Closing speed up to 6pouches per minuteProseal tray sealerHulme-Martin hand operated benchimpulse sealersVarious sizes and types of bag/pouch may besealed. Maximum bag size of 320mm.18
Riverside hot bar sealerSchreiner creep/burst test systemTime, temperature and pressure control for sealingEquipment for the determination of seal strength andseal integrity of sealed flexible and semi- rigidpackagesWitt Pack Vac leak detectorHulme Martin hot bar sealerLeak detection equipment using vacuum underwater to test for leaks in flexible and semi-rigidpacks.Produces a crimpseal. Temperaturecontrol for sealing.Systech Gaspace advance gas analyserEquipment for measuring the headspace gas offlexible
Riddling and tirage bottling for wine Emerging technologies New technologies such as high–pressure processing, pulsed light, UV–C light, power ultrasound, cold plasma and Revtech. Packaging technologies We have a wide range of packaging equipment packing into a ran
