EH SERIES EH3500 - Hitachi Construction

Transcription

AC-DRIVE MINING TRUCKSEH SERIESEH3500EH3500AC-3NOMINAL PAYLOAD:181 tonnes (200 tons)OPERATING WEIGHT:322 000 kg (709,888 lb.)RATED POWER:1491 kW (2,000 hp)

EH3500AC-3EH SERIES AC-DRIVE MINING TRUCKSHAULER FOCUSED.NO DISTRACTIONS.ENGINEERING EXPERTISE.At Hitachi, we don’t get sidetracked building everykind of mining equipment. Instead, we build trucks andexcavators. And that focus results in highly efficient,durable and reliable trucks with powerful performance.What happens when you combine our time-proven truck technology withour newest and most efficient Advanced IGBT AC-Drive system? You get theEH3500AC-3, one of the most technologically advanced mining trucks in theworld. It helps raise profits by lowering fuel and maintenance costs. With theEH3500AC-3, you have POWERFUL PRODUCTION.n Hitachi AC Technology. Hitachi has been at theforefront of both Gate Turn Off (GTO) and IGBTpropulsion technology for over 30 years. Now, thecompany has channeled this expertise into HitachiAC-drive trucks.n Grid motorn Retarding grid boxesn Water cooling pumpUnlike all other competitors, the entire ACdrive system is designed, built and supportedby the same company —n AC-control cabinetn Alternator blowerThe new-generation Hitachi IGBT system outperformsprevious and competitive systems through its simplicity,improved efficiency and enhanced dependability.It couples the best GTO features with higher torque,faster acceleration, smoother retardation and loweroperating costs.n Wheel motor blowern Alternatorn AC wheel motors2

SPECIALISTSn Economical.Our new Advanced AC-DriveSystem makes the EH3500AC-3a more valuable asset for yourmining operations. It deliversbetter performance, higher uptimeand helps significantly reducemaintenance and fuel costs.n Long frame life.The frame on the EH3500AC-3has also been redesigned andimproved for longer life. Thebolt-on high-arch cross member,combined with new rear axlehousing and nose cone designsgive the EH3500AC-3 thesturdiest frame of all.n Efficient.The EH3500AC-3 is equippedwith a Cummins QSKTA50-CEdiesel engine that generates 1491kW (2,000 hp) at 1,900 rpmsand meets Tier 2 EPA emissionrequirements.3n High capacity.The EH3500AC-3 gives you theability to handle big hauling jobs.The nominal payload is at a veryhigh level – 181 tonnes (200 tons).

EH3500AC-3EH SERIES AC-DRIVE MINING TRUCKSINNOVATIONNO SLIP/SLIDECONTROLSYSTEMW/ SLIP/SLIDECONTROLSYSTEMNO PITCH CONTROL SYSTEMNO SIDE SKIDCONTROLSYSTEMW/ SIDE SKIDCONTROLSYSTEMW/ PITCH CONTROL SYSTEMn Slip/slide control systemThe enhanced Slip/Slide Control System isan active traction control and anti-lock brakesystem in slippery conditions. The enhancedperformance of the Slip/Slide Control Systemcomes from the utilization of various newsensors on the front wheels, suspensionand steering systems.n Pitch control systemThe Pitch control feature of the AdvancedAC-Drive System reduces bouncing/rebounding on the truck as it hits bumpsor uneven ground on the haul road. As thetruck comes to a stop the rebounding orrocking effect due to the change in inertiaof the truck is also reduced.4n Side skid control systemThe Advanced AC-Drive System also providesa side skid control feature that helps theoperator in slippery road conditions whenmaking turns. By utilizing changes in thewheel motor torque from left to right duringcornering, it assists the operator in turningthe truck and keeping it on the proper track.

THE MOST ADVANCEDAC-DRIVE SYSTEM EVER.EFFICIENT AND INNOVATIVE.The EH3500AC-3 runs with Hitachi’s newest, state-of-the-art AdvancedAC-Drive System using Hitachi’s own IGBT controller, alternator and wheelmotors. Hitachi has been in the electrical drive system business for years – firstwith GTO, now with IGBT. In fact, the technology has successfully been usedon bullet trains, locomotives, monorails and commuter electric cars aroundthe world. The result is an AC-powered truck that outperforms other systemsthrough its simplicity, efficiency and dependability.Hitachi is the only truck manufacturer in the world that builds its own ACdrive systems. So the new Advanced AC-Drive System is perfectly matchedto the EH3500AC-3. It delivers higher torque, faster acceleration, smootherretardation and lower operating costs. With the Hitachi Advanced AC-DriveSystem, you get POWERFUL TECHNOLOGY.n Auto cruise control keepsvehicle speed constant within theset range by limiting the minimumvehicle speed.n Auto retarding control keepsvehicle downhill speed constantwithin the set range by limitingthe maximum vehicle speed.n Superior electric brakingenables the driver to stop thetruck using the electric brakepedal only with the exceptionof emergencies, because theAC-drive control system appliesthe service brakes automaticallyjust before the stopping, resultingin easy machine operation andlonger time between servicebrake maintenance intervals.n IGBT modules (inverter andchopper) are liquid cooled.Grid resistors, alternator andtraction motors are forced-aircooled. The final drive gear oilis circulated, air-cooled andfiltered before being directedback to the final drive.n AC-drive wheel motorThe Hitachi Double Path TandemPlanetary Design provides highefficiency. Better componentand lubricant life is theresult of holding the 1stcarrier stationary andconstantly cycling thelubricant through acooler and filter.5

EH3500AC-3EH SERIES AC-DRIVE MINING TRUCKSBUILT TO TACKLETOUGH JOBS.OUTPERFORM. OUTLAST.Hitachi trucks have earned a reputation for durable and dependableperformance at mining operations across the world. The EH3500AC-3is no exception and tackles your toughest jobs with its redesigned frame.Its unique trailing-arm suspension minimizes frame stress and fatigue,while providing lower tire wear and better steering. This rugged system iseasy to service and maintain. You get access to the strut without removalof the wheel, which reduces your downtime and repair costs. With theEH3500AC-3, you get MORE WORK DONE.n The updated body isstiffer and tougher with a sixpercent steeper floor pitch toreduce spillage and providesolid, well cushioned bodyto-frame support. The hoistsystem is auto-programmedto stop before stroke end toreduce shock.n Our new cab structureprovides improved safety anddurability. The cab frame isstronger and features a threepoint isolation-mount designto allow additional independentmotion from the truck frame.n The redesigned frame alsofeatures a bolt-on, high-archcross member, combinedwith a new rear axle housingand nose cone design thattogether deliver higherstrength and durability.n The new frame has fullyfabricated box-section railswith section height taperedfrom rear to front. The onepiece top and bottom flangeseliminate cross membertie-in joints. The large radiiat frame junctions minimizestress, and all welds arelongitudinal to reduce stresscracks and deliver morestrength and durability. Trailing-arm Suspension (Front) Neocon strut (Front/Rear) Helium gas Neocon-E fluid6 Impact

DURABLEn SpindleEach spindle is controlled by ahydraulic steering cylinder, whichrotates around the king-pin andthe outer end of the trailing arm toposition the wheels for steering.The spindles are attached by onetie-rod.n Trailing ArmMain suspension member to whichother suspension components areattached. The trailing arms hingeon a torque tube that is clampedto the front of the frame.n King-pinRetains the spindle to the trailingarm. Spindle rotates aroundthe king-pin, which is locked inposition. The Neocon-E strutattaches to the top.BOTH STRUTS AT NORMAL HEIGHTBOTH STRUTS IN COMPRESSIONWITH NO HORIZONTAL DEFLECTION7n Neocon StrutThe energy absorption and releasecomponent of the ACCU-TRACsuspension system. Pinned toball bushings at the frame andat the top of the king-pin toprevent bending movements fromtransferring to the strut. Receivesonly axial input.DRIVER SIDE STRUT IN COMPRESSION,OTHER STRUT IN EXTENSION

EH3500AC-3EH SERIES AC-DRIVE MINING TRUCKSPRODUCTIVEBucket Passes to Dump TrucksExcavatorBucket Capacity1ShovelBackhoeEX2600-615-m3 (19.6 cu. yd.) BucketEX3600-621-m3 (27.5 cu. yd.) BucketEX5600-629-m3 (38.0 cu. yd.) BucketEX2600-617-m3 (22.2 cu. yd.) BucketEX3600-622-m3 (28.8 cu. yd.) BucketEX5600-634-m3 (44.5 cu. yd.) Bucket23Passes to Fill45678*SAE, PCSA heaped capacity8

MORE UPTIME,BETTER BOTTOM LINE.HIGHER PRODUCTIVITY.With the EH3500AC-3, you’ll get more uptime and more jobs done.It’s engineered to deliver the highest productivity possible – from acab designed for operator comfort to large load capacities and anadvanced monitoring system. Our years of experience building miningtrucks gives us the knowledge to build in a series of innovative,functional features that result in more efficient hauling. Choose theEH3500AC-3, and you can.WORK ANYWHERE, ANYTIME.n The EH3500AC-3 is built withan improved payload monitoringsystem with enhancements tohandle rugged loading conditionsbetter. It is fully integrated tothe truck’s monitoring system(and therefore your Mine FleetManagement System*) for promptreporting of tons moved, cycletimes, cycle count and distance.n The improved hydraulic hoistsystem delivers faster raises andlowers. Hoist raise calibrationsystem can be programmed to cutout the cylinder extension priorto reaching full extension. It alsocontrols the body-lowering speedto ensure maximum cylinder life.n The IGBT Advanced AC-DriveSystem provides faster torquecurve for greater acceleration,higher speeds under load andretardation to nearly 0 mph.*Requires optional equipment.9n High availability results froma strong frame, long-lastingsuspension, cooled and lubricatedAC-drive system and excellentengine options.

EH3500AC-3EH SERIES AC-DRIVE MINING TRUCKSMAXIMUM COMFORTFOR MORE PRODUCTIVITY.EFFICIENT WORK ENVIRONMENT.More comfortable operators are more productive. The EH3500AC-3 cabmaximizes comfort with spacious room, adjustable seating, wide-areavisibility, plus a quiet, low vibration interior. This cab helps operatorsfeel less stressed and tired, which makes them capable of handling morework. In addition, the unobstructed visibility gives operators confidenceand keeps them safe. With the EH3500AC-3, you get a.COMFORTABLE AND SAFE CAB.n Visibility from the cab isenhanced with added mirrors,cameras for blind spots, backupand tire lights and brighterheadlamps. Included as standardsafety equipment is an analogmonitor mounted to the dashboardto display live camera information.n The EH3500AC-3 features anew, easy-access diagonal ladderthat provides a safe, quick way toget in and out of the cab.n The high-efficiency dashboardputs controls within easy reachand good visual contact. A fullcomplement of easy-to-readgauges, a spacious environment,six-way adjustable operator’s airseat, tilt/telescopic steering wheeland filtered adjustable air ventscontribute to operator comfort.n The new, wider cab also hasa double full-size seat availablethat provides plenty of space fora trainer to work with an operator.10n Double-wall constructionof inner and outer steel panelsproduces a more structurallysound cab. A three-point rubberisolation-mount design allowsgreater independent motionfrom the truck frame, whichsignificantly reduces shocks,vibrations and noise, and keepsoperators more comfortable.

COMFORTn Heating/cooling capacities havebeen increased to keep operatorscomfortable and productive in alltypes of weather.n The new HI-TECH ROPS/FOPScabs are equipped with a Hitachicontroller and a large, centrallymounted color Liquid CrystalDisplay (LCD) as used in ourlarge size excavators. The displaymakes operation simple and easy.11

EH3500AC-3EH SERIES AC-DRIVE MINING TRUCKSLESS MAINTENANCE.MORE UPTIME.SIMPLE SERVICING.With our mining industry experience, we understand the biggest challengesin service and maintenance. So we’ve engineered the EH3500AC-3 withthe most convenient and efficient service and maintenance solutionsavailable. You’ll spend less time working on the truck and more timeworking on jobs. Choose the EH3500AC-3 and get MORE UPTIME AND CONVENIENT MAINTENANCE.n The AC-drive system hasmultiple controls that ensuretrouble-free reliability and lessmaintenance. They include griddry motor control that keeps thegrid system dry in cold or wetconditions. A blower control coolsthe alternator and wheel motorsin hot conditions.n Hitachi trucks feature a fastfill system station. This station,located on the left side of theradiator, gives you direct accessat ground level for fast filling/topping off of lubricants, grease,hydraulic oil and engine oil.Our auto-lube system providesconsistent lubrication to requiredareas on the truck reducingmaintenance downtime.(Couplers are optional.)n Four, low maintenance airfilters with evacuator valves bringeasy and safe maintenance.12n The collapsible step and flatservice stage inside the rearaxle brings higher serviceabilityand safety.

CONVENIENCEn The box section design of theframe features one-piece top andbottom flanges that eliminatecross-member tie-in joints andprovide a large, exposed centerarea for quick access to majorcomponents.n The trailing-arm suspensionallows the front struts to beremoved and installed withoutremoving the front brakes or tires.This means fewer tools and lesslabor time are required, resultingin less downtime and higherproductivity.n The well laid out design of thewater-cooled, high-speed IGBTcontrols requires less space onthe truck. Individual grid resistorsprovide easier maintenance andimproved cooling.n Simple sight glasses on the fueland hydraulic fluid systems allowfor a quick pre-shift confirmationthat the levels are not belowminimums.13n Our service tool allowsdownloads of a wide variety ofinformation to your technicians’laptops for quicker diagnosis ofperformance issues.n The new system monitorgives you the ability to seeinformation and diagnostics ofall onboard systems and controls,helping you reduce downtimewith faster and more reliabletroubleshooting and analysis.

EH3500AC-3EH SERIES AC-DRIVE MINING TRUCKSSUPPORTn Mechanics and servicetechnicians at your Hitachi dealerare highly trained and skilled,and know how to quickly serviceyour equipment and solve anyproblems. They get you back upto speed quickly and efficiently.n To help ensure your trucks stayup and running, we provide partsbackup both at our factories andstrategic parts depots, so you’ll haverapid access to any parts you need.n Hitachi factory supportmanagers are assigned to specificmines and provide oversight tohelp ensure performance.14

FOCUSED ON YOU,NO DISTRACTIONS.SUPPORTING YOUR BOTTOM LINE.It can be frustrating when you need service or parts – especially when you can’tget them quickly because the manufacturer is distracted dealing with all kinds ofother equipment customers.At Hitachi, we concentrate on excavators and trucks. So you can count on usto respond rapidly. You’ll get the parts you need, the service you want and thecustomer support you deserve. We stand behind you with a strong dealer network;a skilled factory support team; trained mechanics; and one of the best, mostcomprehensive warranty and maintenance programs available. Because we’refocused on you, you get WHAT YOU NEED, WHEN YOU NEED IT. Information Center,Hitachi ConstructionMachinery Antenna (GPRS)or Satellite (optional) MachineOperating Information Fleet managementsystem (Wenco, etc.)*Internet On-Site Staff**Operation data is collectedand uploaded by on-site staffInformation Sharing Hitachi ConstructionMachinery Group andDealers CustomerQuick access to informationon remote machinesOffering Promptand Adequate ServiceInternetNote: In some regions, the Satellite Communication Device is not available by local regulations; the GPRS (mobile) communication deviceis an option for these regions.* DTU (Data Transfer Unit) (optional) is required for connection to fleet management systems.**WIU (Wireless Interface Unit) transmits operating data via wireless connection for downloading data.15n Remote Machine Managementwith Global e-Service.This online machine managementsystem allows you to access eachon-site machine from a PC in youroffice. You can get its operatinginformation and location toincrease productivity. Operatingdata and log are sent to a Hitachiserver for processing, and then tocustomer and dealers. This systemis available 24/7/365.

EH3500AC-3EH SERIES AC-DRIVE MINING TRUCKS9130 mm(29 ft. 11 in.)7700 mm(25 ft. 3 in.)7240 mm(23 ft. 9 in.)6890 mm(22 ft. 7 in.)2140 mm(7 ft.)13 080 mm(42 ft. 11 in.)8500 mm(27 ft. 11 in.)4160 mm(13 ft. 8 in.)5400 mm(17 ft. 9 in.)6640 mm(21 ft. 9 in.)3890 mm(12 ft. 9 in.)5620 mm(18 ft. 5 in.)800 mm(2 ft. 7 in.)1380 mm(4 ft. 6 in.)1040 mm(3 ft. 5 in.)7000 mm(23 ft.)6160 mm(20 ft. 2 in.)5740 mm(18 ft. 10 in.)51 1820 mm(6 ft. )4050 mm(13 ft. 3 in.)4340 mm(14 ft. 3 in.)6860 mm(22 ft. 6 in.)13 560 mm(44 ft. 6 in.)EngineModelEmission CertificationConfigurationPiston DisplacementRated Output @ 1900 min-1 (rpm)Gross (SAE J1995)Net (SAE J1349)Maximum Torque (SAE J1995)AspirationCylindersBore and StrokeStartingStandardCummins QSKTA50-CEU.S. EPA Tier-24 Cycle Diesel w/ MCR fuel system50.3 L (3,070 cu. in.)OptionalMTU 12V4000 C21*Non-Certified4 Cycle Diesel w/ DDEC48.8 L (2,978 cu. in.)1491 kW (2,000 hp)1398 kW (1,874 hp)7871 Nm (803 kgf/m) @ 1,500 min-1 (rpm)Turbocharged/Aftercooled16159 mm x 159 mm (6.26 in. x 6.26 in.)24-volt electric1510 kW (2,025 hp)1417 kW (1,900 hp)8199 Nm (836 kgf/m) @ 1,500 min-1 (rpm)Turbocharged/Aftercooled12165 mm x 190 mm (6.50 in. x 7.48 in.)24-volt electric*Not available in US & Canada. Non-Certified (EPA Emissions) - Fuel optimized version.AC-Drive SystemAC-Control CabinetRectifierNumber of Units1Rated Capacity1340 kW (1,797 hp)InverterNumber of Units2Rated Capacity Per Unit800 kVAChopperNumber of Units2Rated Capacity Per Unit1300 kW (1,743 hp)Equipped with reliable water cooling system. Pressurized cabinet to reduce dust. Equipped with lockable doors for safety. Equipped with small inverters to provide grid motors and blowermotors with adequate AC current. Uniquely constructed for the rigid truck application.AlternatorNumber of Units1Capacity1500 kVA @ 1,900 min-1 (rpm)Equipped with an auxiliary alternator that provides AC current to grid motors, blower motors, control cabinet coolant pump and final drive oil cooling & filtrating pump. Air cooled by anAC-drive blower.AC-Wheel MotorNumber of units2Capacity per unit620 kW (831 hp)Air cooled by AC-drive blowerGrid Box (Electric Brake)Number of modules4Capacity per unit625 kW (838 hp) (3 min.)Equipped with inverter-controlled variable speed cooling fan.AxlePlanetary Ratio35.2:1Maximum Speed (Continuous)56 km/h (35 mph)16

SPECSTiresFront and Rear (Standard)Rim Width37.00R57736.6 mm (29 in.)Front and Rear (Optional)Rim Width40.00R57736.6 mm (29 in.)Tire manufacturers offer tires having a range of capabilities suitable for a variety of applications. For high performance hauling it is important to consult with the tire manufacturer to choose atire that is best matched to truck TGMOW, travel speed and customer specific jobsite conditions. Jobsite condition severity, may result in a reduced truck payload and travel speedrecommendation.Hydraulic SystemTwo (2) Hitachi three-stage, double-acting cylinders, with electronic controlled cushioning in retraction and extension, containing dual rod seals and urethane energized scrapers, invertedand outboard mounted. A tandem piston pump combines with four position electronic pilot controlled hoist valve. The electrical controller is mounted to the shift tower.Body Raise Travel59 deg.Body Raise Time17.5 sec.Body Float Time15 sec.Electrical System24-volt system. 140 ampere engine driven or Cummins engine driven alternator. Four 245H52, 12-volt, heavy duty batteries connected in series/parallel.Steering SystemClosed-center, full-time hydrostatic power steering system using two double-acting cylinders and a variable displacement piston pump. Hitachi accumulators provide suppleme

a more valuable asset for your mining operations. It delivers better performance, higher uptime and helps significantly reduce maintenance and fuel costs. n Efficient. The EH3500AC-3 is equipped with a Cummins QSKTA50-CE diesel engine that generates 1491 kW (2,000 hp) at 1,900 rpms and m