Transcription
MILLI-Q ADVANTAGE A10 SYSTEMUSER MANUAL
Safety InformationSafety StatementYour Milli-Q System should be operated according to the instructions in this manual. In particular, the hydraulic andelectrical specifications should be followed and met. It is important to use this equipment as specified in thismanual; using this equipment in a different manner may impair the safety precautions of the Milli-Q System.!Do not remove the covers of the Milli-Q System at any time.Electrical and mechanical components inside the Milli-Q Systemcould pose a hazard.A qualified Millipore ServiceRepresentative should perform any work that needs to be donewhile the Milli-Q System is opened.HAZARDSafety SymbolsSYMBOL!WHAT IT MEANSThis HAZARD symbol is used to refer to instructions in thismanual that need to be done safely and carefully.This ATTENTION symbol is used to refer to instructions inthis manual that need to be done carefully.This UV RADIATION sticker is used to refer to a positionon the Milli-Q System Cabinet or inside of it whereexposure to UV light is possible.This DANGER sticker is used to refer to a position on theMilli-Q System Cabinet or inside of it that could behazardous.This ELECTRICAL GROUND sticker is used to refer to aposition on the Milli-Q System Cabinet or inside wherean electrical ground connection is made.This ELECTRICAL DANGER sticker is used to refer to aposition on the Milli-Q System Cabinet or inside wherean electrical danger could exist.
NoticeThe information in this document is subject to change without notice and should not be construed as a commitmentby Millipore Corporation. Millipore Corporation assumes no responsibility for any errors that might appear in thisdocument. This manual is believed to be complete and accurate at the time of publication. In no event shallMillipore Corporation be liable for incidental or consequential damages in connection with or arising from the use ofthis manual.We manufacture and sell water purification systems designed to produce pure or ultrapure water with specificcharacteristics (μS/cm, T, TOC, CFU/ml, Eu/ml) when it leaves the water purification system provided that theMilli-Q System is fed with water quality within specifications, and properly maintained as required by the supplier.We do not warrant these systems for any specific applications. It is up to the end user to determine if the quality ofthe water produced by our systems matches his expectations, fits with norms/legal requirements and to bearresponsibility resulting from the usage of the water.Millipore’s Standard WarrantyMillipore Corporation (“Millipore”) warrants its products will meet their applicable published specifications whenused in accordance with their applicable instructions for a period of one year from shipment of the products.MILLIPORE MAKES NO OTHER WARRANTY, EXPRESSED OR IMPLIED. THERE IS NO WARRANTY OFMERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. The warranty provided herein and thedata, specifications and descriptions of Millipore products appearing in Millipore’s published catalogues andproduct Literature may not be altered except by express written agreement signed by an officer of Millipore.Representations, oral or written, which are inconsistent with this warranty or such publications are not authorised andif given, should not be relied upon.In the event of a breach of the foregoing warranty, Millipore’s sole obligation shall be to repair or replace, at itsoption, the applicable product or part thereof, provided the customer notifies Millipore promptly of any such breach.If after exercising reasonable efforts, Millipore is unable to repair or replace the product or part, then Millipore shallrefund to the customer all monies paid for such applicable product or part. MILLIPORE SHALL NOT BE LIABLEFOR CONSEQUENTIAL, INCIDENTAL, SPECIAL OR ANY OTHER INDIRECT DAMAGES RESULTINGFROM ECONOMIC LOSS OR PROPERTY DAMAGE SUSTAINED BY ANY CUSTOMER FROM THE USEOF ITS PRODUCTS.COPYRIGHT 2006 MILLIPORE CORPORATION. PRINTED IN FRANCE. ALL RIGHTS RESERVED. THIS BOOK OR PARTSTHEREOF MAY NOT BE REPRODUCED IN ANY FORM WITHOUT THE WRITTEN PERMISSION OF THEPUBLISHERS.REV. 0, 11/06TRADEMARKSMillipore, A10, Elix, Q-Gard, Milli-Q, Millipak and Milli-RO are registered trademarks of MilliporeCorporation.BioPak, Quantum, Milli-RX, RiOs and Q-POD are trademarks of Millipore Corporation.All other trademarks are trademarks of their respective manufacturers.
TABLE OF CONTENTSCHAPTER 1INTRODUCTION .1SECTION 1-1PURPOSE OF THIS USER MANUAL .1SECTION 1-2ABOUT MILLIPORE .1CHAPTER 2PRODUCT INFORMATION .2SECTION 2-1OVERVIEW OF THE MILLI-Q WATER SYSTEM .2SECTION 2-2MILLI-Q WATER SPECIFICATIONS .4SECTION 2-3FLOW SCHEMATIC .4SECTION 2-4TECHNICAL SPECIFICATIONS .7CHAPTER 3INSTALLATION .9SECTION 3-1INSTALLATION REQUIREMENTS .9SECTION 3-2ASSEMBLING THE Q-POD DISPENSER .11SECTION 3-3CONNECTING THE Q-POD DISPENSER TO THE MILLI-Q SYSTEM CABINET .12SECTION 3-4FEEDWATER CONNECTION TO THE MILLI-Q SYSTEM CABINET .16SECTION 3-5QUICK REFERENCE GUIDE .17SECTION 3-6MILLI-Q SYSTEM IS POWERED ON .18SECTION 3-7Q-GARD PACK INSTALLATION .20SECTION 3-8QUANTUM CARTRIDGE INSTALLATION.22SECTION 3-9RINSING THE MILLI-Q .24SECTION 3-10A10 TOC MONITOR CLEANING .25SECTION 3-11INSTALLATION OF THE POD PAK .25SECTION 3-12HOW TO REGISTER A POD PAK BEING INSTALLED .27SECTION 3-13HOW TO ENTER THE MANAGER MENU .28SECTION 3-14SELECTING THE LANGUAGE .29SECTION 3-15SETTING THE DATE AND TIME .30SECTION 3-16CALIBRATING THE MILLI-Q WATER FLOWRATE .31SECTION 3-17CHANGING THE SET POINTS .32SECTION 3-18OTHER SETTINGS .34SECTION 3-19REGISTERING UVANDA10 LAMPS LIFETIME .41CHAPTER 4USING THE MILLI-Q SYSTEM .43SECTION 4-1MILLI-Q SYSTEM CABINET KEYPAD AND LCD.43SECTION 4-2SOFTWARE MAP .44SECTION 4-3STANDBY MODE AND READY MODE .45SECTION 4-4HOW TO DISPENSE WATER .46SECTION 4-5VIEWING AND PRINTING WATER QUALITY .49SECTION 4-6UNDERSTANDING THE Q-POD DISPENSER DISPLAY AND KEYPAD .51SECTION 4-7PRINTING THE SYSTEM HISTORY .53
TABLE OF CONTENTSSECTION 4-8VIEW OPERATION . 54SECTION 4-9VIEWING CONSUMABLES STATUS . 55SECTION 4-10CALL MILLIPORE . 56SECTION 4-11VIEWING SERVICE TRACKING . 56SECTION 4-12VIEWING INFORMATION . 57CHAPTER 5MAINTENANCE .58SECTION 5-1MAINTENANCE SCHEDULE . 58SECTION 5-2HOW TO REPLACE THE Q-GARD PACK . 59SECTION 5-3HOW TO REPLACE THE QUANTUM CARTRIDGE . 63SECTION 5-4HOW TO REPLACE A POD PAK . 68SECTION 5-5HOW TO REPLACE THE UV 185SECTION 5-6HOW TO REPLACE THE A10 LAMP. 70SECTION 5-7CLEANING THE A10 TOC MONITOR . 71SECTION 5-8HOW TO CLEAN THE INLET STRAINER . 72CHAPTER 6ALERT AND ALARM MESSAGES.74SECTION 6-1WHAT ARE ALERT AND ALARM MESSAGES? . 74SECTION 6-2HOW TO SEE AND CANCEL ALERT MESSAGES . 75SECTION 6-3HOW TO SEE AND CANCEL ALARM MESSAGES . 79SECTION 6-4SUMMARY OF ALERT MESSAGES AND WHAT TO DO . 82SECTION 6-5SUMMARY OF ALARM MESSAGES AND WHAT TO DO . 84CHAPTER 7ORDERING INFORMATION .89SECTION 7-1CATALOGUE NUMBERS FOR CONSUMABLES. 89SECTION 7-2CATALOGUE NUMBERS FOR ACCESSORIES . 90SECTION 7-3CATALOGUE NUMBERS FOR MILLI-Q ADVANTAGE A10 SYSTEM . 90NM LAMP. 70
INTRODUCTIONCHAPTER 1INTRODUCTIONSection 1-1PURPOSE OF THIS USER MANUALThis User Manual is intended for use with a Milli-Q Advantage A10 Water Purification System.This User Manual is a guide for use during the installation, normal operation and maintenance of aMilli-Q Advantage A10 Water Purification System. It is highly recommended to completely read this manual and tofully comprehend its contents before attempting installation, normal operation or maintenance of the WaterPurification System.If this User Manual is not the correct one for your Water Purification System, then please contact Millipore.The term “Milli-Q Advantage A10 Water Purification System” is replaced by the term “Milli-Q System” for theremainder of this User Manual unless otherwise noted.Section 1-21-2.1ABOUT MILLIPORETELEPHONESee the Business Card(s) on the inside cover of the User Manual binder.1-2.2INTERNETThe Millipore Internet site address can be used to submit a question to Millipore via electronic mail. The MilliporeInternet site can be used to find addresses, telephone/fax numbers and other information.Internet site address:1-2.3www.millipore.com/bioscienceCONTACT INFORMATION FOUND ON THE MAIN DISPLAYContact information about Millipore can be found on the Main Display. See Section 4-10 (CALL MILLIPORE) formore information.1-2.4MANUFACTURING SITEMillipore SAS67120 MolsheimFRANCE1
PRODUCT INFORMATIONCHAPTER 2PRODUCT INFORMATIONSection 2-12-1.1OVERVIEW OF THE MILLI-Q WATER SYSTEMMILLI-Q SYSTEM CABINETMilli-Q System CabinetInput or output connectionsABCDE1Not UsedAPower Entry (100 – 240 VAC)2Feedwater PortBAccessories Power (maximum 24VDC)3Water to Q-POD DispenserCPS/2 Connection (maximum 5 VDC)4Water from Q-PODDispenserDLevel Sensor Input (maximum 5VDC)Not UsedEEthernet Connection (maximum 5VDC)5, 6, 7, 8, 92
PRODUCT INFORMATION2-1.2Q-POD DISPENSERPrinterPort2-1.3PS/2 ConnectionsFootswitchTubingsRC-LINKPS/2 CableTermination PlugTubings3
PRODUCT INFORMATIONMILLI-Q WATER SPECIFICATIONSSection 2-2FLOWRATES (FROM Q-POD DISPENSER 1)TOC0.05 Lpm – 2.0 Lpm 5 ppbRESISTIVITYThis specification came from test conditions where aMilli-Q System was fitted with a Q-Gard T1 Packand a Quantum TEX Cartridge and the feedwatercame from a Mil
This User Manual is a guide for use during the installation, normal operation and maintenance of a Milli-Q Advantage A10 Water Purification System. It is highly recommended to completely read this manual and to fully comprehend its contents before attempting installation, normal operation or maintenance of the Water Purification System. If this User Manual is not the correct one for your Water .
