GTN Xi Part 23 AML STC Maintenance Manual - Garmin

Transcription

GTN Xi Part 23 AML STCMaintenance ManualContains Instructions for Continued Airworthinessfor STC SA02019SE-DAircraft make, model, registration number, and serialnumber, along with the applicable STC configurationinformation, must be completed in Appendix A andsaved with aircraft permanent records.190-01007-C1January 2020Revision 1

2020Garmin International, Inc., or its subsidiariesAll Rights ReservedExcept as expressly provided herein, no part of this manual may be reproduced, copied, transmitted,disseminated, downloaded or stored in any storage medium, for any purpose without the express priorwritten consent of Garmin. Garmin hereby grants permission to download a single copy of this manual andof any revision to this manual onto a hard drive or other electronic storage medium to be viewed and toprint one copy of this manual or of any revision hereto, provided that such electronic or printed copy of thismanual or revision must contain the complete text of this copyright notice and provided further that anyunauthorized commercial distribution of this manual or any revision hereto is strictly prohibited.Adobe is a registered trademark of Adobe Systems Incorporated. All rights reserved. 2020 The Bluetooth word mark and logos are registered trademarks owned by Bluetooth SIG, Inc. andany use of such marks by Garmin is under license. Other trademarks and trade names are those of theirrespective owners. 2020 Sirius XM Radio Inc. Sirius, XM and all related marks and logos are trademarks of Sirius XMRadio Inc. All other marks and logos are property of their respective owners. All rights reserved.Garmin , FliteCharts , and SafeTaxi are registered trademarks of Garmin International or itssubsidiaries. Connext , Garmin Pilot , GDU , GTN , and Telligence are trademarks of GarminInternational or its subsidiaries. These trademarks may not be used without the express permission ofGarmin.Skywatch and Stormscope are registered trademarks of L-3 Communications.Visit flyGarmin.com for aviation product support.190-01007-C1Rev. 1GTN Xi Part 23 AML STC Maintenance ManualPage A

RECORD OF REVISIONSRevisionRevision Date101/03/20190-01007-C1Rev. 1DescriptionInitial release.GTN Xi Part 23 AML STC Maintenance ManualPage B

INFORMATION SUBJECT TO EXPORT CONTROL LAWSThis document may contain information that is subject to the Export Administration Regulations (EAR)issued by the United States Department of Commerce (15 Code of Federal Regulations (CFR),Chapter VII, Subchapter C) and may not be exported, released, or disclosed to foreign nationals inside oroutside of the United States without first obtaining an export license. Include this notice with anyreproduced portion of this document.The information in this document is subject to change without notice. Visit Garmin’s Dealer ResourceCenter for current updates and supplemental information concerning the operation of Garmin products.DEFINITIONS OF WARNINGS, CAUTIONS, AND NOTESWARNINGWarnings indicate that injury or death is possible if the instructions aredisregarded.CAUTIONCautions indicate that damage to the equipment is possible.NOTENotes provide additional information.WARNINGThis product, its packaging, and its components contain chemicals known to the State ofCalifornia to cause cancer, birth defects, or reproductive harm. This notice is beingprovided in accordance with California’s Proposition 65. If you have any questions, orwould like additional information, please refer to our website at www.garmin.com/prop65.CAUTIONGTN Xi units have a special anti-reflective coated display that is sensitive to waxes andabrasive cleaners. CLEANERS CONTAINING AMMONIA WILL HARM THE ANTIREFLECTIVE COATING. It is important to clean the display using a clean, lint-free clothwith a cleaner that is safe for anti-reflective coatings.NOTEAll screen shots used in this document are current at the time of publication. Screen shotsare intended to provide visual reference only. All information depicted in screen shots,including software file names, versions, and part numbers, is subject to change and maynot be up-to-date.190-01007-C1Rev. 1GTN Xi Part 23 AML STC Maintenance ManualPage i

TABLE OF CONTENTS1234567INTRODUCTION. 1-11.1 Content, Scope, and Purpose . 1-21.2 Organization . 1-21.3 Definitions and Abbreviations. 1-31.4 Publications. 1-41.5 Distribution . 1-4SYSTEM DESCRIPTION. 2-12.1 Equipment Descriptions. 2-22.2 Backplate Connectors . 2-42.3 GTN Xi Optional Interfaces . 2-62.4 GTN Block Diagram. 2-7CONTROL AND OPERATION. 3-13.1 GTN Xi Normal Mode Overview. 3-23.2 GTN Xi Configuration Mode Overview. 3-33.3 Database Updates. 3-21INSTRUCTIONS FOR CONTINUED AIRWORTHINESS. 4-14.1 Airworthiness Limitations . 4-24.2 Servicing Information. 4-24.3 Maintenance Intervals. 4-34.4 Visual Inspection . 4-54.5 Electrical Bonding Test . 4-64.6 Transient Voltage Suppressor (TVS) (If Installed) . 4-9TROUBLESHOOTING . 5-15.1 GTN Xi General Troubleshooting . 5-25.2 GTN Xi Failure Annunciations . 5-65.3 GTN Xi System Messages. 5-75.4 Flight Stream Troubleshooting . 5-225.5 GMA 35 Troubleshooting. 5-245.6 GMA 35 Failure Annunciations . 5-255.7 GMA 35 System Messages. 5-25EQUIPMENT REMOVAL AND RE-INSTALLATION . 6-16.1 GTN Xi . 6-26.2 GMA 35 . 6-66.3 Data Card/Flight Stream 510 . 6-96.4 Flight Stream 210 . 6-106.5 NAV Antenna Cable Diplexer. 6-116.6 NAV Antenna Cable Splitter . 6-116.7 Configuration Module (P1001 Only). 6-126.8 GTN Xi Fan . 6-156.9 TVS and Fuse (Nonmetallic Aircraft Only) . 6-186.10 Instrument Panel Bonding Strap. 6-226.11 Flight Stream 210 Bonding Strap . 6-236.12 Interfaced Equipment Bonding Strap . 6-25EQUIPMENT CONFIGURATION AND TESTING. 7-17.1 GTN Xi . 7-27.2 GMA 35 . 7-77.3 Interfaced Equipment. 7-117.4 Enabled Features. 7-23190-01007-C1Rev. 1GTN Xi Part 23 AML STC Maintenance ManualPage ii

7.5 Configuration Module . 7-238 RETURN TO SERVICE PROCEDURE . 8-18.1 Maintenance Records. 8-1APPENDIX A AIRCRAFT-SPECIFIC INFORMATION . A-1190-01007-C1Rev. 1GTN Xi Part 23 AML STC Maintenance ManualPage iii

LIST OF FIGURESFigure 2-1Figure 2-2Figure 2-3Figure 2-4Figure 2-5Figure 3-1Figure 3-2Figure 3-3Figure 3-4Figure 3-5Figure 3-6Figure 3-7Figure 3-8Figure 3-9Figure 3-10Figure 3-11Figure 3-12Figure 3-13Figure 3-14Figure 3-15Figure 3-16Figure 3-17Figure 3-18Figure 4-1Figure 5-1Figure 5-2Figure 6-1Figure 6-2Figure 6-3Figure 6-4Figure 6-5Figure 6-6Figure 6-7Figure 6-8Figure 6-9Figure 6-10Figure 6-11Figure 6-12Figure 6-13Figure 6-14Figure 6-15Figure 6-16GMA 35 Connector Layout Detail - Rear View .2-4GMA 35c Bluetooth Connector Layout Detail - Front View .2-4GTN 6XX Xi Connector Layout Detail - Rear View .2-5GTN 7XX Xi Connector Layout Detail - Rear View .2-5GTN System Interface Diagram .2-7GTN 650Xi Normal Mode Screen .3-2GTN 750Xi Normal Mode Screen .3-2GTN 6XX Xi and GTN 7XX Xi Configuration Mode Pages .3-3Software Update Installer .3-5System and Software Version .3-5Software Loader Card License Agreement .3-6Software Loader Card Drive .3-6Software Loader Card Progress Window .3-7Software Loader Card Completion .3-7System Information Page .3-11GTN Setup Page .3-12GTN Options Pages .3-14Terrain Configuration Page .3-15Chart Configuration Page .3-16COM Transmit Power Configuration Page .3-16Weather Radar Page .3-17Search and Rescue Configuration Page .3-18GTN 6XX Xi and GTN 7XX Xi GTN Diagnostics Pages .3-19TVS Assembly Check .4-10Failure Example .5-6GMA 35 Failure Annunciation .5-25GTN 6XX Mounting Rack Assembly .6-3GTN 7XX Mounting Rack Assembly .6-4GMA 35 Mounting Rack Assembly Overview .6-7GMA 35c Mounting Rack Assembly Overview .6-8Flight Stream 210 Assembly Overview .6-10Backshell Assembly (Potted Configuration Module) .6-13Backshell Assembly (Configuration Module with Spacer) .6-14Fan/Backplate Orientation (GTN 7XX Xi) .6-15Fan Wiring Replacement .6-17TVS/Fuse Replacement (TVS1/F1) .6-19Detail of TVS Pin Assembly .6-20TVS2 Assembly .6-21Instrument Panel Bonding .6-22Flight Stream Bonding .6-24Interfaced Equipment Bonding Strap (Metal Connectors) .6-26Interfaced Equipment Bonding Strap (Non-Metal Connectors) .6-26190-01007-C1Rev. 1GTN Xi Part 23 AML STC Maintenance ManualPage iv

LIST OF TABLETable 1-1Table 3-1Table 4-1Table 5-1Table 5-2Table 5-3Table 5-4Table 5-5Table 5-6Table 5-7Table 5-8Table 5-9Table 5-10Table 5-11Table 5-12Table 5-13Table 5-14Table 5-15Table 6-1Table 6-2Table 6-3Table 6-4Table 6-5Table 6-6Table 6-7Table 6-8Table 7-1Table 7-2Table 7-3Table 7-4Recommended Documents .1-4GTN Xi Database Summary .3-21Periodic Maintenance .4-3GTN Xi Troubleshooting Guide .5-2Alert Text Troubleshooting Guide .5-7COM Alert Troubleshooting Guide .5-11GPS/SBAS Alert Troubleshooting Guide .5-13VLOC/GS Alert Troubleshooting Guide .5-14Remote Transponder Alert Troubleshooting Guide .5-15GAD 42 Alert Troubleshooting Guide .5-16Traffic Alert Troubleshooting Guide .5-16Weather Radar Alert Troubleshooting Guide .5-17Datalink Alert Troubleshooting Guide .5-18TAWS Alert Troubleshooting Guide .5-20Third-Party Sensor Alert Troubleshooting Guide .5-21Flight Stream Troubleshooting .5-22GMA 35 Troubleshooting .5-24Remote Audio Panel Alert Troubleshooting Guide .5-25Self-Test Values .6-5Configuration Module Wire Color Reference Chart .6-12Configuration Module Kit P/N 011-00979-03 (P1001) .6-13Configuration Module Kit P/N 011-00979-00 (P1001) .6-14Fan Kit .6-16Fan Cable Wire Color Reference Chart .6-16Instrument Panel Bonding Hardware .6-22Flight Stream Bonding Hardware .6-24Configuration and Checkout Procedures .7-2Summary of COM RX Squelch Settings and Auto Squelch Levels .7-5COM Carrier Squelch Selections .7-6COM Carrier Squelch Selections .7-6190-01007-C1Rev. 1GTN Xi Part 23 AML STC Maintenance ManualPage v

1 INTRODUCTION1.11.21.31.41.5Content, Scope, and Purpose .1-2Organization.1-2Definitions and Abbreviations .1-3Publications.1-4Distribution .1-4190-01007-C1Rev. 1GTN Xi Part 23 AML STC Maintenance ManualPage 1-1

1.1 Content, Scope, and PurposeThis document provides Instructions for Continued Airworthiness (ICA) and Maintenance Manual (MM)for the GTN Xi and GMA 35/35c as installed under STC SA02019SE-D. This document satisfies therequirements for continued airworthiness, as defined by 14 CFR Part 23.1529 and 14 CFR Part 23Appendix G. Information in this document is required to maintain the continued airworthiness of theGTN Xi, GMA 35/35c, Flight Stream 210, and Flight Stream 510.1.2 OrganizationThe following outline briefly describes the organization of this manual:Section 2: System DescriptionProvides a description of the equipment installed by STC SA02019SE-D. An overview of the GTN Xi,GMA 35/35c, Flight Stream 210, and Flight Stream 510 system interfaces are provided.Section 3: Control and OperationPresents basic control and operation information related to maintenance of the GTN Xi, GMA 35/35c,Flight Stream 210, and Flight Stream 510.Section 4: Instructions for Continued AirworthinessProvides Instructions for Continued Airworthiness of the GTN Xi, GMA 35/35c, Flight Stream 210, andFlight Stream 510 systems.Section 5: TroubleshootingProvides troubleshooting information to aid in diagnosing and resolving potential problems with theGTN Xi, GMA 35/35c, Flight Stream 210, and Flight Stream 510 equipment.Section 6: Equipment Removal and Re-installationProvides instructions for the removal and re-installation of the GTN Xi, GMA 35/35c, Flight Stream 210,and Flight Stream 510 equipment.Section 7: Equipment Configuration and TestingProvides instructions for configuration and testing of the GTN Xi, GMA 35/35c, Flight Stream 210, andFlight Stream 510 equipment.Section 8: Return to Service ProcedureSpecifies return to service procedures required after completion of maintenance of the GTN Xi,GMA 35/35c, Flight Stream 210, and Flight Stream 510 equipment.Appendix A: Aircraft-Specific InformationProvides a form to record aircraft-specific installation and configuration data for the GTN Xi,GMA 35/35c, Flight Stream 210, and Flight Stream 510 equipment.190-01007-C1Rev. 1GTN Xi Part 23 AML STC Maintenance ManualPage 1-2

1.3 Definitions and AbbreviationsExcept where specifically noted, references made to GMA 35 will apply equally to GMA 35 andGMA 35c.The following terminology is used within this document:ACLOI Loss of IntegrityAlternating CurrentADS-B Automatic Dependent SurveillanceBroadcastLRU Line Replaceable UnitAGC Automatic Gain ControlMHz Mega-HertzAGCS Automatic Ground Clutter SuppressionNAVNavigationAHRSOBSOmni Bearing SelectorAMLAltitude and Heading Reference SystemApproved Model ListPAPassenger AddressBITBuilt-In TestPED Portable Electronic DeviceCDICourse Deviation IndicatorPTCPush-to-CommandCFR Code of Federal tion, Velocity, TimeCRGCockpit Reference GuideR/TRadar TransceiverCSAConflict Situational AwarenessRFRadio FrequencyDME Distance Measuring EquipmentEFIS Electronic Flight Instrument SystemEHSIElectronic Horizontal Situation IndicatorFIS-B Flight Information Services BroadcastFPGAGSField-Programmable Gate ArrayRMI Radio Magnetic IndicatorRXReceiveSAR Search and RescueSBAS Satellite Based Augmentation SystemSDI Source/Destination IdentifiersSSMSign/Status MatrixGAD Garmin Interface AdapterSTCSupplemental Type CertificateGDLGarmin DatalinkTASTraffic Advisory SystemGMAGarmin Audio PanelTCAS Traffic Collision Avoidance SystemGNSGarmin Navigation SystemTAWSGPSGlobal Position SystemTCAD Traffic Collision Avoidance DeviceGSRGarmin ServicesTISTraffic Information ServiceGTN Garmin Touch NavigatorTSOTechnical Standard OrderGWX Garmin Weather RadarTVSTransient Voltage SuppressorGlideslopeHSDB High-Speed Data BusICAInstructions for Continued AirworthinessTXTerrain Awareness SystemTransmitUTC Coordinated Universal TimeICS Intercom SystemVDC Volts Direct CurrentIFRInstrument Flight RulesVFRVisual Flight RulesILSInstrument Landing SystemVHFVery High FrequencyVORVHF Omni-Directional RangeIRU Inertial Reference UnitLED Light Emitting DiodeLOC LocalizerWAASWXRWide Area Augmentation SystemWeather RadarXPDR Transponder190-01007-C1Rev. 1GTN Xi Part 23 AML STC Maintenance ManualPage 1-3

1.4 PublicationsWhen performing system maintenance on the GTN Xi, GMA 35, or Flight Stream 210/510, it isrecommended that the following documents be made available:Table 1-1 Recommended DocumentsGarmin DocumentPart NumberMaster Drawing List, GTN 6XX/7XX Part 23 AML STC005-00533-C0Equipment List, GTN Xi Part 23 AML STC005-00533-L1GTN Xi Series Pilot’s Guide190-02327-03AFMS or SAFM Garmin GTN Xi GPS/SBAS Navigation System190-01007-C2Installation Manual, GTN Xi Part 23 AML STC190-01007-C0Guideline for GTN Flight Plan and User Waypoint Files190-01007-F0 [1]Notes:[1] Contact Garmin technical support for a copy of this document.1.5 DistributionThis document is required for maintaining the continued airworthiness of the aircraft. When this documentis revised, every page will be revised to indicate current revision level. Garmin dealers may obtain thelatest revision of this document at the Garmin Dealer Resource website.Dealers are notified of manual revision changes via a Garmin Service Bulletin.Owner/operators may obtain the latest revision of this document at flyGarmin.com or by contacting aGarmin dealer. Garmin contact information is available at flyGarmin.com.190-01007-C1Rev. 1GTN Xi Part 23 AML STC Maintenance ManualPage 1-4

2 SYSTEM DESCRIPTION2.1 Equipment Descriptions.2-22.1.1 GTN Xi Navigators and GMA 35 .2-22.1.2 NAV Antenna Cable Splitter.2-32.1.3 NAV Antenna Cable Diplexer .2-32.2 Backplate Connectors .2-42.3 GTN Xi Optional Interfaces .2-62.4 GTN Block Diagram.2-7190-01007-C1Rev. 1GTN Xi Part 23 AML STC Maintenance ManualPage 2-1

2.1 Equipment Descriptions2.1.1GTN Xi Navigators and GMA 35NOTEFor pinouts and wiring diagrams, refer to GTN Xi Part 23 AML STC Installation Manual(P/N 190-01007-C0).The GTN Xi SBAS navigators are a family of aviation panel-mounted retrofit products. The followingsections will describe the available functions for each unit in the GTN Xi family.2.1.1.1 GTN 6XX XiThe GTN 6XX Xi navigators are a family of panel-mounted GPS/NAV/COM navigators that include theGTN 625Xi, GTN 635Xi, and GTN 650Xi. GTN 6XX Xi units are 6.25 inches wide and 2.65 inches tall.They feature an 834 370 pixel color LCD touchscreen.The GTN 625Xi is a GPS/SBAS unit that meets the requirements of TSO-C146c and may be approved forIFR en route, terminal, oceanic, non-precision, and precision approach operations when installed inaccordance with the instructions in the manuals referenced in the GTN AML STC. The GTN 635Xiincludes all of the features of the GTN 625Xi in addition to an airborne VHF/COM transceiver. TheGTN 650Xi includes all of the features of the GTN 635Xi in addition to an airborne VOR/localizer (LOC)receiver and glideslope (G/S) receiver.2.1.1.2 GTN 7XX XiThe GTN 7XX Xi navigators are a family of panel-mounted GPS/NAV/COM navigators that include theGTN 725Xi and GTN 750Xi. GTN 7XX Xi units are 6.25 inches wide and 6.00 inches tall. They feature an834 986 pixel color LCD touchscreen.The GTN 725Xi is a GPS/SBAS unit that meets the requirements of TSO-C146c and may be approved forIFR en route, terminal, oceanic, non-precision, and precision approach operations when installed inaccordance with the instructions in the manuals referenced in the GTN AML STC. The GTN 750Xiincludes all of the features of the GTN 725Xi in addition to an airborne VHF communications transceiverand airborne VOR/localizer (LOC) and glideslope (G/S) receivers. Additionally, GTN 7XX Xi units havethe capability to remotely control GMA 35 audio panel functions.2.1.1.3 GMA 35 Audio PanelThe GMA 35 Audio Panel is a remote-mounted marker beacon receiver and audio panel with a six-positionintercom system (ICS) that interfaces to the communications and navigation radios, headse

Garmin hereby grants permission to download a single copy of this manual and . REFLECTIVE COATING. It is important to clean the display using a clean, lint-free cloth with a cleaner that is safe for anti-reflective coatings. . Screen shots are intended to provide visual reference only. All information depicted in screen shots, including .