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5R110W (TorqShift)RWD 5 Speed11576275403955556114304142APump rdrivePlanetCoast DiodeCenter Support78602423991311332562616349134CForward DrumForward Clutch107272610079DLow / Rev Clutch6338586E71E.P.C.Solenoid Body150109T.C.C.111Overdrive1112013.1.0Coast Clutch110111IntermediateClutch110Direct ClutchLow/ReverseClutch1111492.27-151

5R110W (TorqShift)RWD 5 Speed10111312117116149643AInput ShaftCoast ClutchDrumCoast ClutchOverdrive Clutch17169720981291819482148BDirect DrumDirect ClutchInterm. wardPlanetRear PlanetLow DiodeShell10853171DOutput ShaftExt. Housing112113EPark Pawl2013.1.02.27-2

FORD 5R110W (‘Torqshift’ 5-Speed STechnical Manual.2003-OnREBUILDER BOX KITS--K3800-S Master Kit (w/o Steels). 2003-04--K3800B-S 1, 2 Master Kit ( w/o Steels). 2005-OnSteel Plate Sub-Kits:--K3800-9 Steel Plate Kit . 2003-04--K3800B-9 Steel Plate Kit . . 2005-On1, 21 Does not include Molded Rubber Pan Gasket (37170GR), Molded Rubber Piston Kit (K38900-4) nor theRear Seal for the fixed yoke design (38551A).2 Vehicles with P.T.O. (Power Take Off) cover require a PTO Gasket, please order 37106K.OVERHAUL KITS, GASKET SETS AND SEAL KITS-------------K38900 1, 2T38900MAX 1, 2K38900-1 1, 2K38900-7K38900-8 1, 2K38900-3Overhaul Kit. . 2003-OnOverhaul Kit (TTK MAXX). 2003-OnGasket & Rubber Kit. 2003-OnFront Pump Seal-Up Kit. 2003-OnComplete External Seal-Up Kit. 2003-OnValve Body Gasket Kit. 810238615Oil Pan Gasket. Molded Rubber . 2003-OnFront Pump Lathe Cut Seal. 2003-OnFront Pump to Case Gasket. 2003-OnP.T.O. Cover to Case Gasket. . 2003-OnExtension Housing Gasket. 2WD . 2003-OnValve Body Gasket . 2003-OnValve Body Silicone Gasket with Screens . . 2003-On1111111GASKET AND RUBBER COMPONENTSCLUTCH rive Friction . 32T, .077” - 8.710” O.D. . 2003-OnOverdrive Steel. 6T, .079” - 7.455” I.D. . 2003-OnOverdrive Pressure Plate .318’’ . 2003-OnOverdrive Clutch G3 PowerPack (Alto). 2003-On13A14A383083830933Coast Friction. 59T, .079” - 6.598” O.D. . 2003-OnCoast Steel .32 Large “V” Teeth, .079” - 5.840” I.D. . 338307B3-438312138312B1K38352PP 1K38352BPP 1Intermediate Friction. 24 “Square” Teeth, .075” - 7.805” O.D. . 2003-04Intermediate Friction. 96 “V” Teeth, .075” - 7.800” O.D. . 2005-OnIntermediate Steel . 26T, .127” - 6.500” I.D. . 2003-04Intermediate Steel . 26T, .116” - 6.500” I.D. . 2005-OnIntermediate Pressure Plate. . 2003-04Intermediate Pressure Plate. . 2005-OnIntermediate Clutch G3 PowerPack (Alto). 2003-04Intermediate Clutch G3 PowerPack (Alto). P44111Direct Friction (Grooved) . 48T, .077” - 6.270” O.D. . 2003-OnDirect Steel. 28T, .079” - 5.120” I.D. . 2003-OnDirect Pressure Plate.204” . 2003-OnDirect Pressure Plate.292” . 2003-OnDirect Clutch G3 PowerPack (Contains Modified Piston - Alto). BK38351PPK38351BPP3831638315B44441111Forward Friction (Hardened Splines) . 90 “V” Teeth, .077” - 6.25” O.D. . 2003-04Forward Friction (Hardened Splines) . 76 “Square” Teeth, .077” - 6.38” O.D. . 2005-OnForward Steel. 28T, .079” - 5.115” I.D. . 2003-04Forward Steel. 20T, .079” - 5.380” I.D. . 2005-OnForward Clutch G3 PowerPack (Alto). 2003-04Forward Clutch G3 PowerPack (Alto). 2005-OnForward Pressure Plate.204” - 5.115” I.D. 2003-04Forward Pressure Plate. .204” - 5.380” I.D. . 2005-On2013.3.02.27-3

FORD 5R110W (‘Torqshift’ 5-Speed --------PERCAR661K3800-F1K3800HP-F 1K3800B-F1K3800BHP-F 1K3800BHP-9 1DESCRIPTIONCLUTCH PLATES - Cont’d.YEARSLow/Reverse Friction . 72 Teeth - .077” . 2003-OnLow/Reverse Steel.068” . 2003-OnLow/Reverse Friction and Steel Kit (Modified Plates, Cut-off Old Captured Plates Install These).2008-OnFriction Module . 2003-04Friction Module (HP Red). 2003-04Friction Module . 2005-10Friction Module (HP Red). 2005-10Steel Module (Kolene). 2005-10METAL CLAD 1Front Pump. 2003-OnExtension Housing w/Slip Yoke. 2003-OnExtension Housing w/Fixed Yoke (Not In Kits) . 2003-OnAdapter Seal (4WD). 2003-OnManual Lever. 2003-OnBUSHINGSK389801Bushing Assortment Kit . 1121Front Pump. . 2003-OnStator Support (Front) . 2003-OnStator Support (Rear) . 2003-OnCoast Clutch Drum . 2003-OnCoast Clutch Hub . 2003-OnCenter Support.Front . 2003-OnCenter Support. Center . 2003-OnCenter Support. Rear . 2003-OnDirect Drum . 2003-OnDirect Drum (Bronze) . 2003-OnForward Drum . 2003-OnForward Drum (Bronze 1-Piece) . 2003-OnFront Ring Gear Hub . 2003-04Front Ring Gear Hub . 2005-OnSun Gear. 2003-OnCase . 2003-OnTHRUST WASHERS AND BEARINGSK38940K38940BK38941111Thrust Washer Kit . . 2003-04Thrust Washer Kit . . 2005-OnThrust Needle Bearing Kit. . 33840138402384203842111111111Front Pump Support Washer. 2003-OnStator to Overdrive Sun Gear Needle Bearing. 2003-OnOverdrive Planetary Needle Bearing. Rear . 2003-OnOverdrive Center Shaft Needle Bearing. 2003-OnCenter Support to Direct Drum Washer (Rear) . 2 Alignment Dowels . 2003-OnDirect Brake Drum to Forward Drum Washer. Plastic . 2003-OnCenter Support to Forward Drum Needle Bearing. 2003-OnForward Planetary Needle Bearing (2.106 O.D.”) .Front . 22H38422B384213840438404B11111111Forward Drum to Ring Gear Hub Washer. Metal, 3 Tabs . 2003-OnForward Drum to Ring Gear Hub Washer.Plastic, 3 Tabs . 2003-OnForward Drum to Ring Gear Hub Washer . Plastic, 3 Aligning Pins . 2005-OnForward Ring Gear Hub to Planetary Bearing . 2.515” I.D. . 2003-04Forward Ring Gear Hub to Planetary Bearing . 2.062” I.D. . 2005-OnForward Planetary Needle Bearing (2.106 O.D.”) . Rear . 2003-OnForward Planet/Lube Dam Washer. 6 Tabs - 3.980” O.D. . 2003-04Forward Planet/Lube Dam Washer. 6 Tabs - 4.375” O.D. . 2005-On-------2.27-42013.3.05R110W---

5R110W (Torqshift) - 40538406111Input Shell Washer/Sleeve Kit (Pressed-On the Sun Gear) . 2003-OnInput Shell Washer/Sleeve Kit (Pressed-On the Sun Gear) . 2003-OnReverse Planetary Washer (Front) .4 Plastic ”D” Pins . 2003-0868C69C70C71D384063842138423384071111Reverse Planetary Washer (Rear) .4 Plastic ”D” Pins . 2003-08Reverse Planetary to Ring Gear Hub Bearing (2.106 O.D.”). 2003-OnOutput Shaft to Case Needle Bearing. 2003-OnCase to Parking Gear Washer. 1-Tab. 2003-OnDESCRIPTIONTHRUST WASHERS - Cont’d.YEARSSEALING RINGS---K389011Sealing Ring Kit. 2222Front Pump Support.Teflon . 2003-OnCoast Clutch.Teflon . 2003-OnDirect Clutch. Plastic . 2003-OnForward Clutch. Plastic . 2003-OnRear Case/Output. Plastic . 2003-OnTRANSMISSION OIL FILTERS85E85E3860038600E11Oil Filter . 2003-07Oil Filter (Larger) . 2008-On86E86EATK-241ATK-26311Oil Filter Kit . 2003-07Oil Filter Kit . 2008-On7E386151Valve Body Silicone Gasket with Screens (See Page 2.32-2) . 2003-On--386091 Cooler Line Filter (Screw-On, OEM Type). 2003-07--38609A1 Cooler Line Filter (Screw-On, SPX Type). 2003-07--38609E1 Cooler Line Filter (Metal Canister In-Line). 2008-10Note: Flush cooler ahead of the cooler line filter or damage to the cooler filter will occur.SPRAGS AND ROLLER CLUTCHES90B90B90B3881538815B38815D111Coast Mechanical Diode. 2003-04Coast Mechanical Diode (32 Teeth / 57 Teeth) . 2005-OnCoast Mechanical Diode (32 Teeth / 59 Teeth) . 2007-On91C91C3881338813B11Low/Reverse Mechanical Diode. 2003-04Low/Reverse Mechanical Diode. 2005-08----95A96A97B98B99C100DMOLDED RUBBER PISTONSK38900-41K38900-4BL 1Molded Rubber Piston Kit . . 2003-OnMolded Rubber Piston Kit . HP Blue . 2003-On388443884638842K38843K3884138840Overdrive Clutch Piston . Molded Rubber . 2003-OnCoast Clutch Piston . Molded Rubber . 2003-OnIntermediate Clutch Piston . Molded Rubber . 2003-OnDirect & Direct Balance Clutch Piston Kit . Molded Rubber . 2003-OnForward & FWD.Balance Clutch Piston Kit . Molded Rubber . 2003-OnLow/Reverse Clutch Piston . Molded Rubber . 2003-On111111SHIFT ENHANCEMENT KITS AND MISCELLANEOUS--K389441 Shift Kit (TransGo) . Upgraded Includes NEW P.R Valve to Save Pumps. 2003-OnAddresses: High Line Pressure, Hard Parts Failure and Case Lug Blowout, RunawayReverse or No Reverse and Neutral at a Stop.--K3894812013.3.0Vent Repair Kit (TransGo). 2003-OnAddresses: Accidental Venting of Fluid. Creates a New Vent Circuit.2.27-5

5R110W (Torqshift) - IFT ENHANCEMENTS - Cont’d.--K388871 TCC Control Sleeve Assembly (Sonnax) . 2003-OnAddresses: TCC Cycling or Slipping, Code 741 or 1783 and High Operating Temps.--K389891 Oversized Pressure Regulator Valve Kit (Sonnax, Use w/K38589 Tool Kit) . 2003-OnAddresses: High or Low Line Pressure, Delayed Engagements and Converter Slip.--K388801 Pressure Switch Plug Kit (TransGo, Includes Five Plugs/O’Rings) . 2003-OnAddresses: Broken Dummy Plugs or Pressure Switches. Prevents Friction Failure.--K38884B1Converter Pressure Limit Valve Kit (Sonnax) . 2003-OnAddresses: TCC Cycling or Slipping, Code 741 or 1783 and High Operating Temps.ELECTRONIC COMPONENTS107D 38875A1Turbine/Intermediate Speed Sensor . 2003-On108D 388761Output Shaft Speed Sensor . 3-Pin Connector, 325-485 Ohms . 2003-On109E 38879110E 38871110E 38871111EPC Solenoid . Inversely Proportional w/Small Hole on Snout . 2003-OnDirect Clutch Solenoid. Inversely Proportional w/Large Hole on Snout . 2003-OnCoast Clutch Solenoid. Inversely Proportional w/Large Hole on Snout . 2003-On388703887038870388701111Low/Reverse Clutch Solenoid. Directly ProportionalIntermediate Clutch Solenoid. Directly ProportionalOverdrive Clutch Solenoid. Directly ProportionalT.C.C. Clutch Solenoid. Directly Proportional112E 388771Transmission Range Sensor. Internally Mounted . 2003-On111E111E111E111E. 2003-On. 2003-On. 2003-On. 2003-OnHARD PARTSNote : When ordering Hard Parts, please add the appropriate suffix : (-R) Reman, (-U) Used, (-A) Aftermarket.114A K38965114A K38965A11Pump Gear Set . 2003-OnPump Gear Set (Oversized) . 2003-On115A K38895115A K38895B115A K38895C111Complete Pump Assembly. 2003-04Complete Pump Assembly . 2005-08Complete Pump Assembly (Upgraded) . 11111111111Input Shaft . 2003-OnInput Shaft (Late Design - 12mm Shorter - High Performance Billet) . 2003-OnCoast Clutch Drum (w/Groove in 32T Sun Gear) . 2003-04Coast Clutch Drum (w/o Groove in 32T Sun Gear). 2005-06Coast Clutch Drum (w/41 Tooth Sun Gear) . 2007-OnCoast Clutch Drum, O/D Sun Gear and Diode Kit . 2003-04Coast Clutch Drum, O/D Sun Gear and Diode Kit . 2005-06Coast Clutch Drum, O/D Sun Gear and Diode Kit . 2007-OnOverdrive Sun Gear (38 Teeth, w/Groove) . 2003-04Overdrive Sun Gear (38 Teeth, w/o Groove) . 2005-06Overdrive Sun Gear (41 Teeth) . 2007-OnCoast Clutch Hub. 113E 38869 31 Bulkhead Connector/Internal Wiring Harness. (Use 38869B and K38880) . 2003113E 38869B 31 Bulkhead Connector/Internal Wiring Harness (Units w/o 38878PS Switches) . 2003-On--38878PS 35 Fluid Pressure Switch .Non-Operational, Use K38880 . 20033 2003 vehicles came equipped with “non-operational” Fluid Pressure Switches (38878PS).When purchasing a wiring harness for a 2003 unit, please order the 38869B anddisregard the Fluid Pressure Switches, the unit functions properly without any issues.--K388801 Fluid Pressure Switch Plug Kit (TransGo, Includes Five Plugs/O’Rings) . 2003-OnAddresses: Broken Dummy Plugs or Pressure Switches. Prevents Friction Failure.--38878T1 Transmission Temperature Sensor. 2003-On--GS-601 60-Inch Ground Strap (Battery Negative to Transmission). 2003-On