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XT H SERIESIndustrial X-rayand CTAdvanced IndustrialX -ray and CT

Insight into the insideA wide range of applicationsAnywhere the internal structure matters, X-ray andCT technology serves as an efficient tool to provide valuableinformation. Detailed capture and measurement of internalfeatures is often vital for quality control, failure analysis andmaterial research across various industries. Connector wiringFault detection and failure analysisAssembly inspection of complex mechanismsDimensional measurement of internal componentsPart-to-CAD comparisonAdvanced material researchAnalysis of the biological structuresDigital archiving of modelsAUTOMOTIVETurbocharger cast housingJet engine turbine blade Electrical connectorsInjection nozzlesSensors (e.g. Lambda sensor)LED light pipesSmall high-pressure die cast partsDPF (Diesel Particulate Filters)AEROSPACE Wax turbine bladesCast turbine bladesCrack analysis in componentsWeld analysisPLASTIC INJECTION MOLDINGBatteryGet the inside picture of complexindustrial parts, by looking into theinternal structure. Use CT capabilityto qualify and quantify any inner orouter dimension in a smooth, fast,non-destructive process.3D printed impellerIndustrial X-ray and CT systems bring high accuracy andthe ability to measure internal and external dimensionssimultaneously without destroying the part. Furthermore,they provide additional insight through the fourth dimensionof material density and structure, rapidly making X-raytechnology a must-have tool in the production toolbox.A LEGACY OF MORE THAN 30 YEARS INX-RAY AND CTWith an experience of more than 30 years,Nikon Metrology has an extensive installation base ofthousands of X-ray and CT inspection systems worldwide.CT specialists in Tring, UK, design, develop andmanufacture complete systems, incorporating proprietarymicrofocus X-ray sources, high-precision 5-axis fullyprogrammable manipulators and fast acquisition andreconstruction software. Complex plastic components (e.g. fan) Soft, translucent materials where tactile or optical is nooption Ultrasonic welding of plastic partsPHARMACEUTICAL/MEDICALSectioned light bulbPlastic connector Medicine dispensersSmall medical devices (instruments, stents, pacemaker, etc)Small plastic or composite partsBone structuresImplants (dental, hip, knee, skull)RESEARCH Material verification and analysis (e.g. structure, porosity,defects) Paleontology (e.g. bones, skulls, fossils) Geology and soil science Archeology Renewable energy (batteries, solar cells, etc.)Medical injectorFemur bone

X-ray sourcesXT H 225IN-HOUSE DESIGN AND BUILDDetailed capture and measurementof internal component andassembly features is often vitalfor quality control, failure analysisand material research. The entrylevel versatile XT H 225 systemoffer a microfocus X-ray source, aninspection volume to accomodatesmall to medium sized parts andhigh image resolution. Ready forultrafast CT reconstruction, theXT H 225 covers a wide rangeof applications, including theinspection of plastic parts, smallcastings and complex mechanismsas well as researching materials andnatural specimens.Nikon Metrology X-ray sources are at the heart of our technologyand have been designed and manufactured in-house from 1987 tothis day; offering over 30 years of knowledge. Being at the heart ofthe image, control over the X-ray source technology allows NikonMetrology to quickly move with the market and develop completeand innovative solutions to the application demand. All sources areopen-tube giving a low cost of ownership and range from low (180)to medium (225) to high (450) kV, all with micron resolution.One X-ray tube, five target modules,limitless applications180 kV TRANSMISSION TARGET-Liquid-cooled Transmission TargetSub-micron feature recognitionHigh resolution up to 180 kVPerfect for high resolution CT of small samples225 kV REFLECTION TARGET-Liquid-cooled Reflection TargetSpot size down to 3 micronHigh resolution up to 225 kVOutstanding image quality and high resolution acrossa broad sample range225 kV ROTATING.TARGET 2.0The World’s only 450 kVmicrofocus source-Liquid-cooled Rotating Reflection Target3x higher resolution for the same power as static target3x higher power for the same resolution as static targetResulting in significantly faster scan timesNo cool-down periods; continuous operation upto a stunning 450 Watts powerEASY OPERATIONFLEXIBILITY IN CTLOW COST OF OWNERSHIPUsers are operational with thesystem within a few days of training.A CT wizard guides operatorsthrough the data acquisition process.Customizable macros automate themeasurement workflow, and tightintegration with industry-standardpost-processing applications streamlinethe decision making process.Specific applications require moredetailed images or higher accuracy.The XT H 225 can be configuredwith different flat panels or sourceconfiguration (reflection/ transmissiontarget) to adapt resolution to thespecimen’s needs: full part in coarseresolution and high resolution in adesired region of interest. A small spotsize and a high-resolution flat panelcreate sharp images.Regardless of the target of choice, theXT H 225 system uses an open-tubeX-ray source that guarantees a lowercost-of-ownership. The open X-raytube allows for local maintenance ofinternal tube components rather thanwhole tube replacements. TheXT H 225 system is self-containedand quick to install. No special floortreatments are required.320 kV SOURCE450 kV REFLECTION TARGET- Unique 450kV microfocus source with25 micron accuracy and repeatability- Rotating Target source option for 5x fasterscanning- Liquid-cooled advanced technology for450 Watt continuous power- Orders of magnitude higher resolutionthan minifocus sources at same energy- Industry leading performance with fasterscan times and higher accuracy-Liquid-cooled Reflection TargetUnique 320 kV high-power microfocus sourcePenetrates dense samples while maintaining high resolutionIdeal for rock cores, castings and dense objectsMULTI-METAL TARGET-Industry unique multi-metal targetOptimise the X-ray profile generatedChange metals without breaking vacuumUnrivalled flexibility for complex applicationsVersatility to enhance image contrast, perfect for materialsresearch and moreWITH ALL NIKON METROLOGY CTSYSTEMS YOU CAN- Verify complex internal structures- Isolate and inspect included components- Measure internal dimensions without sectioningthe sample- Automatically detect and measure internalvoids/volumes- Reveal internal and external surfaces with ease- Reduce total inspection time- Reduce number of iterations to fine-tune(pre-) production parameters

XT H 225 ST 2xXT H 320The XT H 225 ST 2x system isideally suited to a wide rangeof materials and sample sizes.The system can be configuredwith a range of industry-leadingflat panel detectors, up to2,880 x 2,880, 150 µm pixels, tobest suit the user application.The XT H 320 is a large cabinetsystem for the X-ray CT scanningand metrology of large components.The system consists of a 320 kVmicrofocus source delivering up to320 W of power.A high resolution flat panel is usedto collect high quality images of thesample. The system is controlled byInspect-X software which makes thecollection of CT data and setting upof measurements simple and easy.The system can output volume datato industry standard volume viewingsoftware.Tools for increasing scan speed,prolonging system uptime andmaintaining measurement accuracy,when combined with the interchangeableX-ray targets and motorized FID, provide aflexible tool for Quality Control laboratories,Production facilities, Research and Developmentdepartments and academia.AVAILABILITY ANDPRODUCTIVITYAuto.Filament Control intelligentlycontrols the X-ray source to double thelifetime of the filament, without long-lifefilaments that would reduce the highresolution micro-focus nature of thesource. Less frequent changing of thefilament means the system is availablemore of the time.When a short turnaround is required,Half.Turn CT allows faster CT scans byonly rotating the sample just over180 degrees. Novel centre of rotationand new reconstruction algorithms allowautomated scans which retain the qualityof a longer 360 degree CT scan.TRACEABLE ACCURACYUNRIVALLED FLEXIBILITYAutomated calibration of any CTscan position is possible withLocal.Calibration; leading toimproved measurement accuracy formetrology applications.With four X-ray target heads,unique flexibility is achieved from asingle source. Targets are easily userexchanged, to allow optimisationof the source for the sample beingscanned.As the CT scan position is calibratedwith reference to a known artefact,measurements can be made witha high level of confidence withtraceable procedures.POWERFUL 320 kV MICROFOCUSMost system suppliers only offer microfocus sources up to225 kV, while more powerful sources in their offerings areminifocus. With larger samples, one often needs morepenetration power and therefore Nikon Metrology offers aunique 320 kV microfocus X-ray source. As the X-ray spot sizeof these sources is orders of magnitude smaller compared tominifocus sources, end users benefit from superior resolution,accuracy and a wider array of measurable parts.With a motorised FID (Focal spot toImager Distance) adjustment, theuser does not have to increase eitherX-ray power or detector exposureto compensate for the fall in X-rayintensity between the source andflat panel detector. A faster scantime or a higher signal to noise ratiois possible when a shorter FID isselected.MCT225: ABSOLUTE ACCURACY FOR METROLOGY CTFEATURESDimensional inspection using industrial CT has many advantages as all internaldimensions are measured without destroying the part. Metrology CT ispossible by - either calibrating scans by performing time consuming referencemeasurements - or by using a metrology grade system.- Temperature controlledenclosure- Liquid cooled X-ray source- Finite element Analysis (FeA)optimized manipulator- High precision linear guideways- High resolution optical encodersThe MCT225 is pre-calibrated using accuracy standards by VDI/VDE 2630guidelines for Computed Tomography in dimensional measurement. Several keymetrology features provide enable an impressive absolute accuracy specificationof 9 L/50 µm combined with a long term stability.Extended information andspecifications can be found in theMCT225 brochure or datasheet.ALL ANALYSIS IN ONE GODimensioning / GD&TCAD comparisonVoid analysis