Green Movement Energizes Growth At ClimateMaster Product Focus: Heating .

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www.SouthernPHC.comApril 2010plumbing heating coolingGreen Movement Energizes Growthat ClimateMasterProduct Focus: Heating and CoolingCompany ProfilesChange Service RequestedSouthern Trade PublicationsP.O. Box 7344Greensboro, NC 27417

PHCCover StoryGeothermal Systems: The Ultimate for Efficiency and ComfortGreen Movement EnergizesGrowth at ClimateMasterIt’s every manufacturer’sdream. Suddenly, marketdemand for products andtechnology flourishes andthrives. And if that wasn’tenough, the governmentsteps in with tax incentives,like sprinkling fertilizer inan already well-nouishedgarden.The green movement, andnowgenerousFederalenticements, have indeedturned America’s attentiontoward the need for renewable home heating and cooling technology.“We’re on the edge ofsomething very exciting here,and yet our focus needs to be This new geothermal system meets a large home's HVAC needs– more than ever before – on while supplying most of the domestic water heat as well.our relationships with wholesalers and installing contractors, and in exceed the needs and expectations ofdelivering the best technology avail- installing contractors. “This is a timeable,” said John Bailey, ClimateMaster’s when consumer demand is pushing forsenior vice president of sales and mar- greater volume, and though we areketing. “This is why we are here right attending to those needs, the greatestnow, to be sure we move toward this need of all is to see that product development moves at a pace that assuresgoal continuously.”Bailey’s words were spoken to a unerring quality,” added Tony Landers,large audience earlier this month. director of marketing.Serving commercial/industrial andWholesale distributors from acrossthe country attended ClimateMaster’s residential markets for more than half aannual sales meeting in Oklahoma century, millions of ClimateMaster heatpumps have been installed in placesCity, OK.Headquartered there, the world’s where people work, live and shop –largest manufacturer of water-sourced including schools, churches, homes,and geothermal heat pumps directed office buildings, high-rise buildings,its attention to much smaller things, hospitals, sports venues and assistedkey among which is how best to living facilities.10SOUTHERN PLUMBING HEATING COOLING MAGAZINEBroadest line of geothermalequipmentFor years, ClimateMasterhas maintained its strongfocus on innovation andquality. “Almost any application you can throw at us,we’ll have a product for it,”says Landers.ClimateMaster offersthe broadest product line ofany water-sourced heatpump (WSHP) manufacturer worldwide. Its unitsinclude packaged, verticalstack, rooftop, console,water-to-water and waterto-air geothermal, and splitsystems, and offer the mostyear 'round options in terms of size,configuration, performanceand cost. “No other manufacturer provides as many options,”said Bailey.As a result of its product line and forward-looking approach, ClimateMasterhas achieved the highest percentage ofmarket share in the residential and commercial/industrial markets. Accordingto Bailey, geothermal heat pump sales atClimateMaster have tripled in the lastfive years.ClimateMaster’s products providesubstantial benefits over conventionalair-conditioner systems. Advantagesoffered by WSHPs include lower maintenance and operating costs, longer lifeexpectancy, higher comfort levels andquieter operation.“Simple and efficient” is how

PHCCover Storyenergy rates skyrocket.”Contractors like Dan Foley,president of Alexandria, VAbased Foley Mechanical, Inc.have seen the development of atrend during the past few years.“Homeowners with gas-firedfurnaces are fed up withincreasing fuel costs, so they’reasking about geothermal splitsystem retrofits. A lot of existing residential fan units areused as the new geothermal system’s air handler, and the gasburners only need to operate forsupplemental heat in the veryLarger geothermal and water-sourced heat pump systems can coldest weather.”Surveys of ground-source ownalso meet the HVAC needs of very large buildings.ersconductedbytheClimateMaster sums up the water- Geothermal Heat Pump Consortiumsource concept. Energy- and cost-effec- show that they rank their systems hightive, the technology saves money er in comfort than do the owners ofwhile conserving energy. Essentially, other heating and cooling systems.ClimateMaster heat pumps recover More than 95 percent state that theypotentially wasted energy and direct it would recommend ground-source toto where it can be more fully utilized friends and family members.and, in turn, provide a less expensiveTypically, geothermal systems proheating/cooling alternative for com- vide service for up to 25 to 30 years,mercial buildings and homes.which is twice the life expectancy of airSimplicity of design not only reduces source heat pumps. This is becauseoperating and maintenance costs, it the stable heat source avoids thermalmakes ClimateMaster products easier stresses to the compressor and theto install, as they take up less space enclosed unit is out of the weather.and need less piping than conventional And, it’s green: no fossil fuel is burnedsystems. In addition, they’re easier by the system.to service.Water-source systems – a popularUp to 450% efficiencychoice for many“Most geothermal systems operate atAlthough not yet familiar to everyone,ranges of 300 to 400 percent efficiency,” ground-source heat pumps have beensaid Jay Egg, president of Egg installed for more than thirty years andGeothermal, a wholesaler distributor are recognized as the most highly effibased in Port Richey, FL. “Systems of cient heating and cooling systems availeven higher efficiency are available for able today. Geothermal heat pump techresidential and commercial application. nology offers a renewable energy soluWith the variety of options available for tion that’s right for almost any home.installation of the earth field, and the Thermal energy of sufficient temperahighest operational system efficiencies, tures anywhere in the US and Canada isup into the 400% to 450% range, geo harvested from the earth and transsystems are a great choice for many ferred into buildings by a heat pumphomes or buildings, especially now as that provides heating and cooling.Geo-to-radiant? You bet.Some call it a “geothermal boiler.”It’s a dream come true for die-hardhydronic pros and radiant-readyhomeowners alike. ClimateMaster’snewTHWwater-towatergeothermal system producesan unprecedented watertemperatureof 145 F, making it ideal asa heat sourcefor ultra-efficient radiant heatsystems.The new systems are currentlyavailable in 3-ton (36,000 BTU) capacities (10kW) with ground loop efficiencies 25% higher than other unitson the market. “Tranquility” heatpumps are rated for water loop heatpump, ground loop heat pumpand ground water heat pumpapplications.New scroll compressors within theTranquility units make it possible togenerate the high water temps, evenat ground loop minimum temperatures. They are also among the quietest units on the market due to features such as a double-isolated compressor mounting, discharge and suction mufflers, and fully insulatedcompressor section. All Tranquilityheat pumps systems use EarthPure (HFC-410A) zero ozone depletionrefrigerant.The new high-temp heat pumps areideally suited to replace natural gas,propane, or fuel oil boilers.SOUTHERN PLUMBING HEATING COOLING MAGAZINE11

PHCCover StoryGeo-exchange IllustrationsHorizontal LoopsHorizontal Loops are installed in areaswhere the soil conditions allow for economical excavation. Taking upmore land areathan any otherloop type, they areused where spacepermits. Trenches are normally 5 feetdeep. Normally, several hundred feet oftrench is required.Vertical LoopsVertical Loops areusedextensivelywhere land area islimited. A pair ofpipes with a specialU-Bend assembly atthe bottom are inserted into a bore holethat averages between150 to 250 feet in depth per ton of equipment.Lake LoopsLake Loops are usually very economicalto install. If a pond or lake at least 8 feetdeep is available,lake loops can utilize the water(rather than soil)for heat transfer.Reduced installation costs are characteristic of this typeof loop system.Open LoopOpen Loop installations actually pumpwater from an underground aquiferthrough the geothermal unit andthen discharge thatwater to a drainageditch or pond.Discharging waterto a pond or lake is considered ideal.12With just an acre or more of land toexcavate a horizontal geo-exchangebed, or the much more space-conserving ability to drill holes or tap an existing water source (pond or lake), chancesare it’s your customer’s best hedgeagainst an energy crisis that creeps closer to home each day.A geothermal unit works like a conventional heat pump to cool a home inthe summer, and heat it in the winter.The key difference between an airsource heat pump (which can’t heat ahome efficiently when outdoor temperatures dip below 30 F) and a geothermal heat pump is that the geothermalunit harvests the stable and renewableheat from beneath the earth’s surface.In the summertime, the cycle is reversedand heat is released into the ground. Asa result, a geothermal unit saves energy,which reduces greenhouse gasemissions and can cut utility bills byup to 70%.Geothermal systems work so muchmore efficiently than air-source heatpumps because conventional heatpumps use the outdoor air as their heatsource, or heat sink. And, typically, theair that’s put to the task comes in atextreme temperatures: low in the winter and hot during the summer months,defeating operational efficiency. It’s nosurprise that most people who have hadexperience with air-to-air heat pumpsgrumble about the cost to operate them,and the lack of comfort.Renewable energy: the best choice“Only a small amount of electricity isneeded to power geothermal systems,”said Egg. “The rest of the processuses the free, clean and renewableenergy that’s tapped just below theearth’s surface.”There are two basic types of watersource geo systems: open-loop andclosed-loop (see illustrations). Anopen-loop system typically pumpswater out of a deep well, extracts heatfrom it (or, in the summer, rejects heatSOUTHERN PLUMBING HEATING COOLING MAGAZINEinto it), and then moves that water backinto another well, or a pond or river.A closed-loop system uses a continuous loop of buried plastic tubing as aheat exchanger. The tubing is connectedto the indoor heat pump to form asealed, underground loop throughwhich an antifreeze solution is circulated. Unlike an open-loop system thatconsumes water from a well, a closedloop system recirculates its heat-transferring solution in the pressurized pipe.Many closed-loops are trenched horizontally in yards adjacent to the home,set in vertical well bores, or submergedinto a pond.This light commercial application places ageothermal air handler just above ceiling tiles ina new restaurant.Comparing the two water-sourceunits, an open-loop system tends to bemore efficient because it simply transfers thermal energy to and from asteady stream of subterranean water.It’s not recirculated as with a closedloop system.For Southern states installations,ClimateMaster’s geothermal productline offers a wide variety of environmentally-responsible systems. Amongthem are their Tranquility 27 water-toair systems, offering 27 SEER efficiency.This equipment easily meets a home’sor business’ air conditioning, heatingand hot water requirements, offered in avariety of configurations to easily meetthe toughest – or the simplest – installation challenge.

PHCIts first cost is lower. Savings arerealized in the cooling season bytransferring waste heat to your hotwater storage tank. Even in the heatingmode the desuperheater can providepre-heating to the water heater, reducing the work required of the electricresistance elements.A desuperheater provides free waterheating throughout the summer season.The average year-round savings is typically in the 40 to 60 percent range.Geothermal lines are trenched from a lake loopinto a home.Heating is accomplished with nofumes, gases or flames during its operation, thus keeping it clean and safe at alltimes. Also, there’s no need for an outdoor fan, and two-stage compressionwithin the unit assures gradual, steady,quiet provision of comfort at all times.The air coils of the system are alsotreated, offering a long service life, typically twice that of an air-to-air heatpump. The system also filters the air,providing clean and healthy indoorair quality.All-in-one system for low cost hot waterMany geothermal systems also offerthe ability to heat domestic water byone of two means: through integratedfull-time water preheating, or through"desuperheating" water heating.Integrated water heating (ondemand) uses the heat pump system toheat water at any time of the year. Itsfirst cost is higher, but it provides operating savings all year.Because this water heating optionhas the full heat pump systemcapacity available to heat water, it canprovide quicker recovery (going fromcold to hot) than an electric resistancewater heater.A desuperheater reclaims heat fromthe air conditioning cycle to heat water.Most small properties will doThere are still broad misconceptionsabout what a geothermal system is. Theearliest systems tapped heat that comesfrom areas of geothermal activitythrough pits or fissures that actuallypush hot water onto the surface ofthe earth.“But technology has vastly improvedsince then, permitting efficientgeo-exchange from virtually any plotof land anywhere in the U.S.,” saidEgg. “A modern geothermal systemharvests heat from the earth througha liquid transfer medium such asground water or an earth-friendlyantifreeze solution.”A geo system uses ground water orthe earth as a source of building heat inthe winter and as a place to “sink” orbury that heat in the summer. The finalprocess of thermal exchange takes placein mechanical equipment that servesboth heating and cooling needs forhomes and commercial buildings alike.“We install a lot of geothermal forhomeowners and businesses that wantto save on energy expenses, but whoalso want to do what’s responsible forgenerations to come,” concluded Foley.“It’s the fastest growing segment of theHVAC industry, and for good reason.The green movement is finally hittingits stride, and Federal and stateincentives – while they last – are helping to encourage the spread of thisremarkable technology.” An interview with Tony Landers,ClimateMaster marketing director.Tony, even though geothermal systems have been around for a long time,there are still a lot of questions out thereabout them. Could you please explainhow a geothermal system is differentthan a standard HVAC system? Does itlook or sound any different?To begin with, the equipment is located inthe house where it’s secure and unexposed.Systems are also typically a lot quieter, andall of the underground components areburied and invisible.Please explain the difference betweena water-to-air geothermal system and awater to water system.Water-to-air means that the equipmentcirculates fluid within a geothermal or“geoexchange” loop which then exchangesthat energy though a refrigerant which iscompressed, and then given off in the formof cooled or warmed air. A water-to-watersystem does this similarly, but even moreefficiently, because it exchanges the thermalenergy with water which is a better conductor. That water is then used for hydronic orradiant heat, or even heat-exchanged withdomestic water for use in the home, substantially reducing the cost of heating waterfor showers and laundry, etc. (There arealso ways for an air-to-air geothermal system to produce domestic hot water withgreat efficiency).Please explain what maintenance isneeded, and the projected life of the unit. . . and do you need a special HVACteam to maintain it or install it?There is less maintenance with a geothermal system when compared to a typical airto-air system due to the removal of the outdoor condensing coil and fan system. Justas with any home or building systems technology, it’s best to hire a firm with experience installing and maintaining them.SOUTHERN PLUMBING HEATING COOLING MAGAZINE13

air-conditioner systems. Advantages offered by WSHPs include lower main-tenance and operating costs, longer life expectancy, higher comfort levels and quieter operation. "Simple and efficient" is how Geothermal Systems: The Ultimate for Efficiency and Comfort Green Movement Energizes Growth at ClimateMaster