Product Specifications Manual - Saco Industries

Transcription

ProductSpecificationsManualValue By Design

DesignationProductEffective January 2008Page #DesignationWALL CABINETSAEW .Angle End Wall Cabinet .17DEW .Diagonal End Wall .17DW .Diagonal Wall .10, 11FD .Frame Door .13, 14MD .Mullion Door.15, 16MW.Microwave Cabinet .12ORG.Organizers .18PDW.Peninsula Diagonal Wall.9, 11PR.Plate Rack .17PW.Peninsula Wall .8PWC.Peninsula Wall Corner .9PWER .Peninsula Wall Easy Reach.9W.Wall Cabinet-Standard .6, 7WC .Wall Corner.7, 8WER .Wall Easy Reach .18WR.Wine Rack .17W1D .Wall Single Drawer .17W3D .Wall 3 Drawer .17WX24.24" Deep Refrigerator .7HANDICAP CABINETSHCB.HandicapHCD .HandicapHCSB.HandicapHCUB .HandicapPage #Base.33Drawer Base.33Sink Base .33Utility .33ACCESSORIESBCF .Base Corner Filler.37BDC.Bread Drawer Cover Kit.26, 36BEP.Base End Panels .37BES.Base End Shelf .25, 34BP.Base Panels.37COR .Corbels.36CTK .Cutlery Tray Kit .26, 35CUBE .Cube Shelf.19, 26, 36CV.Contemporary Valance .36DAG.Diagonal Appliance Garage .19, 34DBP .Decorative Base Panel .26, 35DDFP .Decorative Dishwasher Front .26, 35DFP .Dishwasher Front Panel.26, 39DRF .Drop-In Range Front .25, 34DWP.Decorative Wall Panel .19, 35FBP .Finished Back Panel .37FBPX96 .Finished Back Panel X96.38PBES .Peninsula End Shelf .25, 34RFEP .Refrigerator End Panel .38ROSK .Roll-Out Shelf Kit .35SD .Spice Drawer .18, 26, 36SFF .Sink Front Floor.38SFP .Sink Front Side Panel.37SRK .Stemware Rack Kit.19, 35STK.Sink Tray Kit.26, 34SV .Scalloped Valance .36SW.Slide Out Wastebasket Kit.26, 36UP .Utility Panel.38VF .Valance Frieze .36VLP .Vanity Leg Panel.29, 34WAG.Wall Appliance Garage.19, 34WES .Wall End Shelf .17, 34WP.Wall Panel .38UTILITY CABINETSOC .Oven Cabinet.21UB .Utility Base Cabinet .20UF .Utility Fronts .22UW .Utility Wall Cabinet .20BASE CABINETSAEB .Angle End Base.24B .Base Cabinet-Standard .23BC .Blind Corner Base.24BER.Base Easy Reach .24BFH .Base Full Height .23BROS.Base w/Roll-Out Shelf.23CSF .Corner Sink Front .25D-3.Base 3-Drawer .23D-4.Base 4-Drawer .23DEB .Diagonal End Base .24DSB .Diagonal Sink Base .24DSF .Diagonal Sink Front.25LS .Lazy Susan Base.24PB.Peninsula Base .23PBC .Peninsula Base Corner .23PD .Pot & Pan Drawer Base.24SB .Sink Base.24SBR.Sink Base Reverse.24SF.Sink Fronts .25SSBER .Super Susan Base Easy Reach .24MISCELLANEOUSBM .Batten Moulding .40BWF .Base/Wall Filler .39CAP.Rosette Cap.40CAPT .Rosette Cap Transition.40CH-BER.Concealed Hinge BER .39CH-1/2 .Concealed Hinge .5" .39CH1-1/4 .Concealed Hinge 1.25" .39CM .Crown Moulding .40CRBM .Chair Rail Base Moulding .40CTM .Counter Top Wood Edge Moulding.40DD-CH.Concealed Hinge Double Door .39DHG.Decorative Hinge Pair .39DM .Dentil Moulding.40DS-C.Concealed Hinge Door Silencers .39DS-D.Decorative Hinge Door Silencers .39DSKD.Drawer Slide Kitchen D.39DSVD .Drawer Slide Vanity D .39DSX18 .Drawer Slide 18" Deep .39FF.Fluted Fillers .39FFT .Fluted Transition Fillers .39GR.Galley Rail.40ICM .Inside Corner Moulding .40LCM.Large Crown Moulding .40MCM .Medium Crown Moulding .41OCM .Outside Corner Moulding .41PJ .Jar of Putty.39QRM .Quarter Round Moulding .41RM .Rope Moulding.41SC-1/2 .Shelf Clips.39SFTK .Sink Front Toe Kick .39SH96 .Shelving 1/2.39SM .Scribe Moulding.41SPL .Clear Spray Lacquer.39STQ.Quart of Stain .39TK .Toe Kick .39TUP.Touchup Marker/Crayon.39UF .Utility Filler.39VCM.Victorian Crown Moulding .41WCCF .Wall Cabinet Corner Floor .40WLAC.White Spray Lacquer .39VANITY & 18" DEEP CABINETSVAD.Vanity Apron Drawer.29VB .Vanity Base .27VBX18 .Vanity Base 18" Deep.28VD.Vanity Drawer .27VDX18.Vanity Drawer 18" Deep.28VFD .Vanity File Drawer.29VPD .Vanity Pencil Drawer .29VS .Vanity Sink.27VSX18 .Vanity Sink 18" Deep .28VSB .Vanity Sink Base.27VSBX18 .Vanity Sink Base 18" Deep .28VSC.Vanity Storage Cabinet .29VSD.Vanity Sink Drawer.27VSDX18.Vanity Sink Drawer 18" Deep .28VSF .Vanity Sink Fronts.29VSFH .Vanity Sink FHD .27VSFHX18 .Vanity Sink FHD 18" Deep .28VSR .Vanity Sink Reverse .27VSRX18 .Vanity Sink Reverse 18" Deep .2832.5" HIGH VANITY CABINETSHVB.32.5" H VanityHVBX18.32.5" H VanityHVD .32.5" H VanityHVDX18 .32.5" H VanityHVS.32.5" H VanityHVSX18.32.5" H VanityHVSB .32.5" H VanityHVSBX18 .32.5" H VanityHVSD .32.5" H VanityHVSDX18 .32.5" H VanityHVSF .32.5" H VanityHVSFH.32.5" H VanityHVSFHX18.32.5" H VanityHVSR.32.5" H VanityHVSRX18.32.5" H VanityProductBase .30Base 18" Deep.31Drawer Base .30Drawer Base 18" D .31Sink.30Sink 18" Deep .31Sink Base.30Sink Base 18" Deep .31Sink Drawer.30Sink Drawer 18" D.31Sink Fronts.32Sink FHD .30Sink FHD 18" D .32Sink Reverse .31Sink Reverse 18" D .321Table of ContentsTable of Contents

SpecificationsCERTIFICATIONframe and side colors. Vertical edges are machined and edge banded at a90-degree angle to the face in the same material as the horizontal edges.All cabinetry carries the Kitchen Cabinet Manufacturers Association (KCMA)certified cabinet seal, and complies with American National Standards Institute(ANSI) specification number A161.1-1995.Lumina II – Lumina door and drawer fronts are manufactured using5/8" thick chemical resistant double-sided melamine on particle board. Onehorizontal and two vertical edges are edge banded with PVC edgebanding. A solid hardwood J-Pull finished to match the cabinet faceframe is fitted and attached to the remaining horizontal edge utilizingadhesive and coated fasteners.WALL CABINET CONSTRUCTIONFace Frames – 3/4" thick kiln dried ash, oak, maple, or similar hardwooddepending on cabinet style, precisely fitted, glued and fastened at all joints.Tops and Bottoms – 3/8" thick furniture board finished to match otherinterior components in either maple woodgrain or white depending oncabinet style. Tops and bottoms are dadoed into face frame, sides and back.Legacy – Legacy door and drawer fronts are manufactured using 5/8"thick chemical resistant double-sided melamine on particleboard. Onehorizontal and two vertical edges are edge banded with durable PVC edgebanding. A solid hardwood J-Pull finished to match the cabinet face frame isfitted and attached to the remaining horizontal edge utilizing adhesive andcoated fasteners. Legacy door and drawer fronts are designed with 1/4"reveal between frame edge and side door or drawer front. Due to this,special consideration should be given to clearances, corners and applianceswhen designing a Legacy kitchen or bath.Sides – 3/8" thick furniture board finished to match other interiorcomponents in either maple woodgrain or white depending on style. Exteriorside surfaces are finished in a complementing woodgrain or whitedepending on cabinet style and stain color. Sides are dadoed into faceframe, top, bottom, and back.Backs – 3/8" thick furniture board finished to match other interiorcomponents in either maple woodgrain or white depending on style. Back isrecessed and dadoed into sides. Back is dadoed to accept top and bottom.Lexus – Lexus door and drawer fronts are manufactured using 5/8" thickchemical resistant double-sided melamine on particleboard. All door andfront edges are laminated with PVC edge banding for a clean, uninterruptedappearance. Lexus door and drawer fronts are designed with 1/4" revealbetween frame edge and side of door and drawer front and require optionaldecorative hardware (Pulls or Knobs) for opening. Due to this, specialconsideration must be given when designing a Lexus kitchen or bath.Hanging Rails – 3/8" thick furniture board concealed behind 3/8"cabinet back.Shelves – 1/2" thick medium density fiberboard in either maple woodgrainor white depending on cabinet style. Fully adjustable in 24", 30", 36" and42" heights utilizing locking shelf clips.WOOD FLAT PANEL:Avalon – Square Cathedral Avalon doors are manufactured using3/4" thick by 2" wide solid ash hardwood assembled at all four cornersusing mortise and tenon joints, adhesive and coated fasteners. Door rail andstiles are machined to receive a 1/4" oak hardwood veneer panel. Cathedraldoors feature the same material and construction as the Square door exceptthe top rail is 3 3/4" wide and is machined to create a cathedral shape atthe top of the door. Door edges are reverse beveled and contoured to provideeasy cabinet access. Drawer fronts are manufactured using 3/4" thick solidash hardwood and have an edge profile to match the door.BASE CABINET CONSTRUCTIONFace Frames – 3/4" thick kiln dried ash, oak, maple, or similar hardwooddepending on cabinet style, precisely fitted, glued and fastened at all joints.Bottoms – 3/8" thick furniture board finished to match other interiorcomponents in either maple woodgrain or white depending on cabinet style.Bottom is dadoed into sides and face frame.Sides – 3/8" thick furniture board finished to match other interiorcomponents in either maple woodgrain or white depending on style. Exteriorside surfaces are finished in a complementing woodgrain or whitedepending on cabinet style and stain color. Sides are dadoed into bottomand face frame.Centurion II – Square Cathedral Centurion doors are manufacturedusing 3/4" thick by 2" wide solid oak hardwood assembled at all fourcorners using mortise and tenon joints, adhesive and coated fasteners. Doorrail and stiles are machined to receive a 1/4" oak hardwood veneer panel.Cathedral doors feature the same material and construction as the Squaredoor except the top rail is 3 3/4" wide and is machined to create acathedral shape at the top of the door. Door edges are reverse beveled andcontoured to provide easy cabinet access. Drawer fronts are manufacturedusing 3/4" thick solid oak hardwood and have an edge profile to match thedoor.Backs – 1/8" thick hardboard in either maple woodgrain or whitedepending on cabinet style. Back is recessed and dadoed into sides.Shelves – 1/2" thick medium density fiberboard in either maple woodgrainor white depending on cabinet style. Shelf is half depth and is dovetailedinto sides.Mapleton – Square Cathedral Mapleton doors are manufacturedusing 3/4" thick by 2" wide solid maple hardwood assembled at all fourcorners using mortise and tenon joints, adhesive and coated fasteners. Doorrail and stiles are machined to receive a 1/4" maple hardwood veneerpanel. Cathedral doors feature the same material and construction as theSquare door except the top rail is 3 3/4" wide and is machined to create acathedral shape at the top of the door. Door edges are reverse beveled andcontoured to provide easy cabinet access. Drawer fronts are manufacturedusing 3/4" thick solid maple hardwood and have an edge profile to matchthe door.Toe Kick – 5/8" particleboard. Toe kick is mounted internally and extendsfrom the bottom of the base floor to the bottom of the cabinet for full support.DRAWER BOX CONSTRUCTION-75# CAPACITYDrawer Box Sides – 1/2" thick medium density fiberboard dovetailed andglued into a four-sided box. Sides are dadoed to accept drawer bottom. Allsides are finished in maple woodgrain or white depending on style.Drawer Bottoms – 1/8" thick hardboard in maple woodgrain or whitedepending on style. Drawer bottoms are dadoed into sides and hotmelt glued.Princeton II – Square Cathedral Princeton doors are manufacturedusing 3/4" thick by 2 1/2" wide solid hardwood assembled at all fourcorners using mortise and tenon joints, adhesive and coated fasteners. Doorrail and stiles are machined to receive a 1/4" hardwood veneer panel.Cathedral doors feature the same material and construction as the Squaredoor except the top rail is 4 1/4" wide and is machined to create a cathedralshape at the top of the door. Door edges are reverse beveled and contouredto provide easy cabinet access. Drawer fronts are manufactured using 3/4"thick solid hardwood and have an edge profile to match the door.DOOR AND DRAWER FRONTSMELAMINE:Encore II – Encore door and drawer fronts are manufactured using 5/8"thick chemical resistant double-sided melamine on medium densityfiberboard. The top and bottom of each Encore door and drawer front iscontoured to provide a finger pull. Horizontal edges are contour edgebanded with a heat transfer foil to complement the door material and match the1-032

Drawer Guides – All cabinetry features self-closing, adjustable epoxycoated, side-mounted guides with double captive rollers and built-in stop.Guides have a 75lb. load capacity and carry a limited manufacturerslifetime warranty.Aurora – Square Cathedral Aurora doors are manufactured using3/4" thick by 2 1/2" wide solid ash hardwood assembled at four cornersusing mortise and tenon joints, adhesive and coated fasteners. Rubberexpansion balls are inserted into the mortise of each stile to allow for thenatural expansion and contraction of the solid panel. Aurora door rails andstiles are machined to receive a 9/16" thick solid ash hardwood panel shapedon four sides with a cove profile to create the raised panel. Cathedral doorsfeature the same material and construction as the Square doors except thetop rail is 4 1/4" wide and is machined to create a cathedral shape at thetop of the door. Door edges are reverse beveled and contoured to provide easycabinet access. Drawer fronts are manufactured using 3/4" thick solid ashhardwood and have an edge profile to match the door.FINISHES - Oak, Ash, Maple or Similar HardwoodFinish Technique – All wood components are sanded to prepare surfacesfor finish. Stain is applied to all components. A sealer is then applied andwhen dry, is sanded to prepare for top coating. A waterborn urethane topcoat is then applied, creating a durable, household chemical and detergentresistant finish.Honey Oak/Ash – Traditional medium tone stain color. This hand wipedstain blends the natural color and grain variations within the wood withoutmasking the natural beauty.Cambridge – Square Cathedral Cambridge doors are manufacturedusing 3/4" thick by 2 1/2" wide solid oak hardwood assembled at fourcorners using mortise and tenon joints, adhesive and coated fasteners.Rubber expansion balls are inserted into the mortise of each stile to allow forthe natural expansion and contraction of the solid panel. Cambridge doorrails and stiles are machined to receive a 9/16" thick solid oak hardwoodpanel shaped on four sides with a cove profile to create the raised panel.Cathedral doors feature the same material and construction as the Squaredoors except the top rail is 4 1/4" wide and is machined to create a cathedralshape at the top of the door. Door edges are reverse beveled and contouredto provide easy cabinet access. Drawer fronts are manufactured using 3/4"thick solid oak hardwood and have an edge profile to match the door.Ginger Oak/Ash – A lightly blended stain color. This hand wiped stainblends the various grain characteristics of the wood to give a more uniformnatural look.Spice Oak/Ash – A darker rich tone stain color. Hand wiping blends therich color while enhancing the various grain characteristics of the wood.Light Maple – A light translucent finish that gives a “natural maple” lookto the hardwood by lightening and blending the various colors within thewood while accentuating its natural beauty.Wheat – Light-medium tone finish. The hand wiped stain color lightlyblends the grain and color variations in the wood accenting thenatural beauty.Majestic – Square Cathedral Majestic doors are manufactured using3/4" thick by 2 1/2" wide solid maple hardwood assembled at four cornersusing mortise and tenon joints, adhesive and coated fasteners. Rubberexpansion balls are inserted into the mortise of each stile to allow for thenatural expansion and contraction of the solid panel. Majestic door rails andstiles are machined to receive a 9/16" thick solid maple hardwood panelshaped on four sides with a cove profile to create the raised panel. Cathedraldoors feature the same material and construction as the Square doors exceptthe top rail is 4 1/4" wide and is machined to create a cathedral shape atthe top of the door. Door edges are reverse beveled and contoured to provideeasy cabinet access. Drawer fronts are manufactured using 3/4" thick solidmaple hardwood and have an edge profile to match the door.Cider – A medium toned stain. This stain blends and enhances the beautyof the various grains of the wood. (NOTE: Finish is only available onMapleton and Majestic lines).Nutmeg – Medium/dark tone finish on hardwood. Hand wiping accentsthe light/dark characteristics of the hardwood. The finish will magnify therange of light and dark color within the hardwood and is considered afeature of this product and not a defect.Cherry Cinnamon – Rich burgundy cherry finish on solid hardwood.Hand wiping accents and magnifies the light/dark characteristics of thehardwood. Color variations within individual doors and fronts will benoticeable and are considered part of the beauty of the finish. Thesecharacteristics are inherent of the Cherry Cinnamon finish and are nota defect.Pembrook II – Square Cathedral Pembrook doors are manufacturedusing 3/4" thick by 2 1/2" wide solid hardwood assembled at four cornersusing mortise and tenon joints, adhesive and coated fasteners. Rubberexpansion balls are inserted into the mortise of each stile to allow for thenatural expansion and contraction of the solid panel. Pembrook door railsand stiles are machined to receive a 9/16" thick solid hardwood panelshaped on all four sides with a cove profile to create the raised panel.Cathedral doors feature the same material and construction as the Squaredoors except the top rail is 4 1/4" wide and is machined to create acathedral shape at the top of the door. Door edges are reverse beveled andcontoured to provide easy cabinet access. Drawer fronts are manufacturedusing 3/4" thick solid hardwood and have an edge profile to matchthe door.Fruitwood – Medium tone stain color. The stain color blends the naturalcolor and grain variations within the hardwood. (Note: Finish is onlyavailable on face frames of Encore lines.)Pickled – A semi-translucent spray finish. The finish shows a range ofcolor on the hardwood due to its light masking effect. This characteristic ofthe Pickled finish is considered acceptable. (Note: Finish is only availableon face frames of Encore lines.)White – Durable white painted finish consisting of a white waterbornprimer coat and a white waterborn top coat over hardwood thatcomplements the white melamine or thermofoil doors. (Note: Finish is onlyavailable on face frames of Cierra, Lexus and Encore White/White lines.)Important Product AdvisoriesTHERMOFOIL (VINYL):Finishes are used that enhance the natural beauty of wood. Extra care istaken to assure a uniform finish. Because we believe in customersatisfaction we feel that it is important to explain some of thecharacteristics of the finish and the hardwood that it is applied to. Like afingerprint, characteristic differences in color and grain are produced bynature in every tree. These variations are what create the beauty in ourhardwood products. The variations in color and grain will cause variationin the finish, even though identical finishing processes are applied. Alsoas hardwoods age the color and characteristics will change. Whitepainted face frames (Cierra, Lexus and Encore White/White) willeventually have visible seam lines at th

All cabinetry carries the Kitchen Cabinet Manufacturers Association (KCMA) certified cabinet seal, and complies with American National St andards Institute (ANSI) specification number A161.1-1995. WALL CABINET CONSTRUCTION Face Frames - 3/4" thick kiln dried ash, oak, maple, or similar hardwood