PH Series - CECO Enviro

Transcription

pH apter

CECO Dean PumpsANSI/ASME B73.1 Horizontal Process PumpsCECO Dean pH Series Centrifugal Process Pumps Capacities to 3200 GPM (726 m3/hr) Heads to 800 feet (245 m) Pumping temperatures to 500 F (260 C) Working pressures to 375 PSIG (2585 kPa)ExperienceDean Pump is recognized as an industry leader in the design and manufacture of horizontal centrifugalprocess pumps used extensively in the chemical and petrochemical industries, power plants, pulp andpaper, mining, pharmaceutical and food processing industries.When Dean Pump introduced the pH centrifugal process pump in 1958, the chemical processing industryrecognized it as the model for the proposed ASA Standard Chemical Pump. Shortly thereafter, theManufacturing Chemist Association (MCA) adopted, with minor changes, the service proven Dean pHpump as the American Voluntary Standard (AVS). Subsequently, the American National StandardsInstitute approved the AVS Specifications as national standard B123.1-1971. This standard was laterrevised and approved as ANSI/ASME B73.1M-1984. Dean Series pH pumps continue to meet or exceedthe latest revised B73.1 standard.Dean Series pH centrifugal process pumps are designed to insure long, continuous service life at low cost.Each phase in the production of these pumps is meticulously monitored by an independent quality controldepartment.Pump SizesThe Dean Series pH pump is an end-suction back pull out design regularly available in 22 sizes anddivided into four size classifications: the pH2110 Series in 5 sizes the pH2140 Series in 11 sizes the pH2170/pH3170 Series in 4 sizes the pH2180 Series in 2 sizesMaterialsStandard materials of construction include ductile iron, 316SS, CD4MCu, and Alloy 20. Additional highermetal alloys (Hastelloy B and C, Titanium, etc.) are available upon request. (Standard Materials ofConstruction chart is available on Page 3).Parts InterchangeabilityThe Series pH provides the ultimate in standardization of process pumps. With wide partsinterchangeability among pump sizes, fewer parts are required for inventory. A complete stock of spareparts is readily available from Dean Pump or its network of stocking distributors, thereby reducing shippingtime to a minimum.All Series pH parts, with the exception of the casing (and in some sizes, the impeller), are interchangeablewith the Series pHP Self-Priming Pump.Shaft SealingDean Pump offers a broad line of mechanical seals and standard packing sets to solve the most difficultsealing problems. This feature gives Series pH pumps the versatility to handle a wide range of chemicalservices. A variety of seal chambers such as standard bore, jacketed, large taper bore, and largecylindrical bore are available for specific applications.

CECO Dean PumpsANSI/ASME B73.1 Horizontal Process PumpsMECHANICAL DESIGN SPECIFICATIONSPUMP TYPEpH2110 pH2140pHP2110 pHP2140Direction of Rotation(Viewed from Coupling End)Horsepower Rating@ 3500 rpm@ 1750 rpm@ 1150 rpmHydrostatic Test PressureCorrosion AllowanceImpeller BalanceFlanges ANSI ClassFacing – standard– optionalFinishStuffing box jacket pressure maximumBearing housing cooler pressure maximumMaximum Suction PressureBearings:Thrust BearingRadial BearingLubricationApproximate oil capacity of bearing housingSeal Chamber Dimensions:Tapered Seal ChamberLength (Depth)Inside Diameter (Bore)Shaft Sleeve DiameterCylindrical Seal ChamberLength (Depth)Inside Diameter (Bore)Shaft Sleeve DiameterStuffing Box Dimensions:Length (Depth)Inside Diameter (Bore)Shaft Sleeve DiameterLantern Gland WidthPacking Size – SquareNumber of Rings with Lantern RingNumber of Rings without Lantern RingSpacing with Lantern RingPump Shaft Dimensions:Span Between BearingsSpan Between Radial Bearing and ImpellerDiameter Under the SleeveDiameter with No SleeveDiameter at CouplingDiameter Between BearingsDiameter at ImpellerL3/D4 RatioSleeved ShaftSolid Shaft (No Sleeve)CW35 HP15 HP10 HP430 psig1/8"150F.F.R.F.125 Ra125 psig125 psig275 psigSTANDARD MATERIALS OF CONSTRUCTIONpH2170pH3170pH2180CWCWCWCW100 HP—200 HP40 HP100 HP100 HP30 HP60 HP—430 psig 430 psig 565 psig1/8"1/8"1/8"Single Plane Dynamic Balance150150300F.F.F.F.F.F.R.F.R.F.R.F.125 Ra125 Ra125 Ra125 psig 125 psig 125 psig125 psig 125 psig 125 psig275 psig 275 psig 375 psig—125 HP75 HP450 psig1/8"300F.F.R.F.125 Ra125 psig125 psig300 psig53066207Oil26 oz53096309Oil42 oz7311 BG6311Oil36 oz7311 BG6311Oil36 oz53126312Oil64 oz2³ "2⁷ "1³ "3¹ "3¹ "1³ "3¹ "3⁷ "2¹ "3¹ "3⁷ "2¹ "4⁵ "4¹ "2¹ "1⁷ "2⁷ "1³ "2¹ "3¹ "1³ "2³ "3⁷ "2¹ "2³ "3⁷ "2¹ "3⁵ "4¹ "2¹ "2¹ "2"1³ "⁷ "⁵ "562-G-32³ "2¹ "1³ "⁵ "³ "572-G-32³ "2⁷ "2¹ "⁵ "³ "572-G-32³ "2⁷ "2¹ "⁵ "³ "572-G-33⁷ "3¹ "2¹ "³ "¹ "673-G-33¹⁵ "5¹³ "1¹ "1³ "⁷ "1¹ "³ "6³ "7⁷ "1¹ "1³ "1¹ "2¹ "1¹ "5¹⁵ "8³ "1⁷ "2¹ "1⁵ "2⁵ "1¹ "5¹⁵ "8³ "1⁷ "2¹ "1⁵ "2⁵ "1¹ "8⁷ "10³ "2"2¹ "1⁵ "2³ "1⁵ "123559652442744277848MAX. ALLOWABLE PUMP SUCTION PRESSURE(psi) WITH 2 YR. MIN. THRUST BEARING LIFEPUMP SIZEpH/pHP1 x 11/2 x 6 pH211011/2 x 3 x 62x3x61 x 11/2 x 811/2 x 3 x 8/ 11/2 x 11/2 x 81 x 2 x 81/2 pH214011/2 x 3 x 81/22 x 3 x 81/23 x 4 x 81/2 #13 x 4 x 81/2 #21 x 2 x 1011/2 x 3 x 10/ 2 x 2 x 102 x 3 x 10/ 3 x 3 x 103 x 4 x 10 #1/ 4 x 4 x 103 x 4 x 10 #211/2 x 3 x 111/22 x 3 x 111/23 x 4 x 111/24 x 6 x 111/211/2 x 3 x 131/22 x 3 x 131/23 x 4 131/2/ 4 x 4 131/24 x 6 x 131/2 pH217011/2 x 3 x 131/2 pH31702 x 3 x 131/23 x 4 x 131/24 x 6 x 131/2 pH21806 x 8 x 131/2With Balance Holes3500RPM1101151151101101101101103003002851750 1150RPM 5165240225225WithoutBalance Holes3500 1750 1150RPM RPM RPMmaximum allowablesuction pressure maximum allowabledischarge pressureless developed 60275275Seal Chamber Pressure:Values of 25.225.225.225.225.225.21750 1150RPM 2.015.010.06.7With Balance Holes: Seal chamber pressure suction pressureWithout Balance Holes: Pumps are normally furnished without balance holes. Seal chamber pressure (suctionpressure) (Fn x sp. gr.)*Seal pressure developed by impeller with a 1.0 specific gravity (water at ambient temp 60 F/16 C)Part No. Part NamexClass 22 Class 50 Class 60 CD4MCu Hast. Titanium3ImpellerxC.I. (1)316 (12) Alloy20 (2) CD4MCu Hast. Titanium5CasingxD.I. (10)316 (12) Alloy20 (2) CD4MCu Hast. Titanium5ACasing Drain Plugx5CCasing Stud Nut⑥5DCasing CapscrewCasing Stud Nut② ‡⑥Cradle Spacer① ‡Spacer to Brg. Hsg. Capscr.① ‡77G9Bearing Housing Foot①10Shaft Sleeve ‡10KSleeve Key ‡1020 Steel 316 S/SAlloy20316 S/S Hast. TitaniumSteel (4)Steel (11)Steel (6)D.I. (13)1020 SteelC.I. (1)316 S/SAlloy 20316 S/S Hast. Titanium304 S/S13Seal Chamber Gland316 S/SAlloy 20316 S/S Hast. Titanium14Gland Stud304 S/SAlloy 20304 S/S Hast. Titanium15Gland Nut304 S/SAlloy 20304 S/S Hast. Titanium17Lantern RingLantern Ring④ ‡C.I. (1)316 S/S22Casing Back CoverBack Cover to CradleCapscrew ‡D.I. (10)316 (12) Alloy 20 (2) CD4MCu Hast. Titanium25Radial Bearing ‡——————25AThrust Bearing ‡——————Bearing Housing ‡D.I. (13) for pH2110 & pHP2110, C.I. (1) for all others22A26Teflon ⑦ ‡27Seal Ring① ‡28Bearing End Cover ‡Alloy 201020 SteelC.I. (1)C.I. (1)28ABearing End Cover Capscrew ‡1020 Steel28BEnd Cover Adjusting Screw ‡1020 Steel28CAdjusting Screw Locking Nut ‡1020 Steel29Pump Shaft ‡Steel (5)31Thrust Bearing Lock Nut① ‡1020 Steel1020 Steel31AThrust Bearing Lock Washer① ‡Casing Foot⑤56ACasing Foot Capscrew⑤ 1020 Steel56BCasing Foot Dowel⑤ 1020 Steel75ATapered Retaining Ring③ Steel75BLarge Retaining Ring⑦ Steel76Labyrinth Seal – Front ‡Bronze & Viton Bronze & Viton 5676AC.I. (1)Labyrinth Seal – Rear ‡77Casing Gasket ‡77AImpeller Gasket ‡Teflon 77BEnd Cover Gasket ‡Buna (7)Teflon 80Vent ‡—83Motor Support (C Face)⑦ C.I. (1)95AMechanical Seal Stationary ‡95BMechanical Seal Rotary ‡109Oil Cooler ‡231Bearing Lock Ring④ ‡1020 Steel231ABearing Lock Ring Screw④ ‡1020 Steel231BBearing Lock Ring Washer④ ‡1020 SteelS/S Tubing with Steel Fins and Steel Fittings① pH2140, pH2170, pH3170, pH2180 and pHP2140 only② pH2110, pH2140, pH2170, pH2180, pHP2110 and pHP2140 only③ pH2110, and pHP2110 only④ pH2170, pH3170, and pH2180 only⑤ pH2140 and pHP2140 only⑥ pH3170 only⑦ pH2110, pH2140, pHP2110, and pHP2140 only Denoted parts are interchangeable in all pH2110 and pHP2110 pumps Denoted parts are interchangeable in all pH2140 and pHP2140 pumps Denoted parts are interchangeable in all pH2170 and pH3170 pumps‡ Denoted parts are interchangeable in all pH2180 pumps Registered Trademark of the E.I. DuPont CompanyMATERIAL SPECIFICATIONS (REFER TO NUMBERS IN PARENTHESES)(1) Cast Iron(8) Fibre Sheet — Non-Asbestos Fibre(2) Alloy 20 S/S: ASTM #A744, Grade CN-7M(9) Manila Paper(3) Cast Steel: ASTM #A216, Grade WCB(10) Ductile Iron: ASTM A395(4) Steel: ASTM #A194, Grade 2(11) Steel: ASTM #A449(5) Alloy Steel: 125,000 TS, 100,000 YP(12) 316 S/S: ASTM #A744 Grade CF-8M(6) Steel: ASTM #A193, Grade B7(13) Ductile Iron: ASTM A536(7) Buna “N” Rubber

CECO Dean PumpsANSI/ASME B73.1 Horizontal Process Pumps1. CASING COVERStandard bore, jacketed, large taper bore, largecylindrical bore. Designed to provide the bestenvironment for the specific application andservice conditions.2. INTEGRALFLANGESONE-PIECE1CASINGFlanges dimensioned according to ANSI/ASMEB16.5 Class 150 for the pH2110/pH2140/pH2170and Class 300 for the pH3170/pH2180. Flat faceflanges are standard with raised face flanges avail- ableas an option.323. SEALING FLEXIBILITYChoice of packed box or mechanical seal. Widerange of sealing arrangements (inside/outside,single/ double, balanced/ unbalanced,e t c . )available to meet specific application and serviceconditions.4. FULLY OPEN IMPELLERThe fully open design provides smooth inlet passagesfor solids handling and stringy material, low NPSH,and minimum stuffing box pressure. The impellerdesign transmits low axial loads on the bearings.5. SHAFT SLEEVE“Hook” type shaft sleeves are standard. Alloy, hardfacing, hardened chrome 11/13, or ceramiccoatings are available as options. Solid shafts arealso available.6. ANSI/ASMECASINGB73.1DIMENSIONALPermits maximum interchangeability of pumps withexistingANSI pumps eliminating any need for piping orfoundation changes. Back pull-out design for ease ofmaintenance. Top centerline discharge for self-ventingof casing. Casing drain/plug is a standard feature onDuctile Iron construction only.45136

CECO Dean PumpsANSI/ASME B73.1 Horizontal Process Pumps7. HEAVY DUTY SHAFT AND BEARINGSCarbon steel shaft (316SS optional) designed forminimum deflection of less than 0.002” (0.05 mm) atthe seal faces. Double row thrust bearings and singlerow radial bearings are sized for a 2 year minimumlife and a 10 year average life. With minimizedbearing spans and overhung lengths, Dean’s L3/D4ratio is one of the best in the business.88. STANDARD LABYRINTH SEALS9Rugged bronze construction with Viton O-rings.These seals will ensure that the bearings are keptproperly lubricated and uncontaminated throughouttheir project design life.9. EXTERNAL IMPELLER ADJUSTMENTNo shimming required. Allows field setting ofimpeller-to-casing clearance. Impeller adjustment isaccomplished by adjusting screws in the bearing endcover.10. LUBRICATION OPTIONSOil bath lubrication is standard. Extra large oilreservoir designed for cooler bearing operation. Oilmist lubrication and grease lubrication are optionalfeatures. A finned tube oil cooler is also available(as an option) to directly cool oil for lower bearingtemperature.11. FILL PLUG1011Easy access to fill plugs supplied on both sides of thebearing housing. Designed to minimize thepossibility of overfilling.12. ONE INCH OIL SIGHT GLASSAllows for simple and easy monitoring of oil level andcondition. Oil sight glass can be installed on eitherside of the bearing housing, in the field, for bestlocation and ease of viewing. Combination automatic(bottle) oiler/sight glass also available.7121313. RIGID BEARINGCASING FEETHOUSINGANDDesigned to reduce the effect of pipe loads on pumpand shaft alignment.

CECO Dean PumpsANSI/ASME B73.1 Horizontal Process PumpspH2110pH2140

CECO Dean PumpsANSI/ASME B73.1 Horizontal Process PumpspH2170/pH3170pH2180

CECO Dean PumpspH Series - Head Capacity Range ChartspH2110, pH2140 & pH31703500 RPMCAPACITY – M3/HR050100150200250TOTAL HEAD – FEET70020011/2X3X131/2600A20500A30400 3X131/2TOTAL HEAD – ITY – G.P.M.pH2110, pH2140 & pH21701750 RPM010203040 /2X3X10 2X3X10A05A5080A60 3X4X10#21A70160 1X1 /2X811 /2X3X8 2X3X8 /2 3X4X81/2#2AAA60AB40A701X11/2X6 11/2X3X62X3X620AAACAB004080120 160200400 600800 1000 1200 1400 1600 1800605040302010TOTAL HEAD – METERSTOTAL HEAD – FEETCAPACITY – M3/HR0CAPACITY – G.P.M.pH21801750 RPMCAPACITY – M3/HR50100150 200250 300350400 450500550600 65070075080060TOTAL HEAD – 01020004008001200160020002400CAPACITY – G.P.M.2800320036000TOTAL HEAD – METERS2000

CECO Dean PumpspH Series - Parts Interchangeability of 22 Pump SizespH2140Pump aring HousingAssemblyPump SizeCasingImpellerCasingCoverBearing HousingAssembly1x1.5x62x3x8.51.5x3x63x4x8.5 #12x3x63x4x8.5 #21x1.5x81x2x101.5x3x8pH2170/pH31701.5x3x10Pump SizeImpellerCasingCoverAdaptorCradleBearing dleBearing HousingAssembly1.5x3x13.52x3x103x4x10 #1CasingBearingHousing Foot3x4x10 Pump Size4x6x13.53x4x13.5Casing covers with jackets, standard bore, large taper bore,and large cylindrical bore seal cavities are available on allpumps. Bearing housings with finned tube oil coolers are alsoavailable on all pumps.6x8x13.5

CECO Dean PumpspH Series - Working Pressures vs. TemperaturePUMPING TEMPERATURE – DEGREES C.-500501001502002503502000316SS2501800Ductile Iron1600140020012001501000Alloy 20800100600400500200pH2110, pH2140 & pH2170-1000100200300WORKING PRESSURE – KPaWORKING PRESSURE – PSIG3004005006000PUMPING TEMPERATURE – DEGREES F.PUMPING TEMPERATURE – DEGREES C.050100150200250300WORKING PRESSURE – 200Alloy 201000100500pH31700 -1000100200300400500600WORKING PRESSURE – KPa-500PUMPING TEMPERATURE – DEGREES F.PUMPING TEMPERATURE – DEGREES n1500200Alloy 2010001000500pH2180-10001002003004005006000WORKING PRESSURE – KPaWORKING PRESSURE – PSIG-50PUMPING TEMPERATURE – DEGREES F.NOTE: For all Series pH pumps: lower temperature capabilities are available for special applications.

CECO Dean PumpspH Series - Extended Seal Life and FlexibilityDean Pump offers a variety of seal chambers specifically designed to provide optimum seal performancewhile best suiting a pump user’s application and economic concerns.STANDARD BORESTANDARD BORESTUFFING BOX/SEAL CHAMBERJACKETED STUFFING BOX/SEAL H3172pH2181pH2182 Designed to accommodate either packing or various mechanicalseal configurations. Designed to improve heat transfer (heating or cooling) in the sealchamber area or across the entire surface area of the process fluid. Regarding material availability, jackets are constructed in the samematerial as the other pressure containing parts. Temperature range for jackets is -20 F (-29 C) to 500 F (260 C).LARGE TAPER BORELARGE CYLINDRICAL BORESEAL CHAMBERSEAL H3176pH2186pH2186 Designed to circulate heat, solids, and vapor out of the seal chamberand away from the seal faces. This will result in lower seal facetemperature, and consequently, longer seal life. Regarding material availability, taper bore seal chambers areconstructed in the same material as other pressure containing parts. Often times, flushing is not required but it is available through a glandconnection (depending on the application or service conditions). Designed with an enlarged seal chamber area thereby resulting inan improved seal life and increased lubrication and cooling.

CECO Dean PumpsDimensions of pH2110/pH2140 with “Economy” BaseplateAll Dimensions in inches.ANSIPump ischargeO.D. Thick. B.C.BoltsSizeSuc onO.D. Thick. /84-5/88-5/8CP .938.938.938.938.938.938.938CP 36.385.756.256.256.387.388.258.258.50D 5.258.258.258.508.5010.38-11.1313.75------6040 Guion Road Indianapolis, IN 46254P: 317.293.2930 TOLL-FREE: 800.801.9265 F: 317.297.7028infoFHS@onececo.com https://www.cecoenviro.com/dean-pump@ Copyright 2021 CECO Environmental. All Rights Reserved.HDD 8.251212121212.3812.3812.3813131313.7513.7514.88D .759.889.8811

CECO Dean Pumps ANSI/ASME B73.1 Horizontal Process Pumps CECO Dean pH Series Centrifugal Process Pumps Capacities to 3200 GPM (726 m3/hr) Heads to 800 feet (245 m) Pumping temperatures to 500 F (260 C) Working pressures to 375 PSIG (2585 kPa) Experience