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PRODUCT RANGE VALVESPRODUCT RANGEVALVESwww.klaus-union.com
02 PRODUCT RANGE VALVESPRODUCT RANGE VALVES 03KLAUS UNIONVALVESExperienceResponsibilityPassionQuality AssuranceA major component of the Klaus Union ethos is to ensurehighest product quality. Existing quality assurance procedures with Klaus Union suppliers are constantly monitoredfrom order placement to goods receipt and final assembly.This quality assurance system, developed on latest technologies, complies with the requirements of international regulations.Klaus Union is a DIN EN ISO 9001 certified companyFounded in 1946 in Bochum, Germany, Klaus Union is todaya market leader for the production and supply of pumpsystems and valves. Since many of the global operatorsof Klaus Union Pump Systems & Valves are from the oil &gas, chemical and petrochemical industry, particularly highrequirements are placed on all related products.Continuous development, essential competence in design,a modern machine park as well as a centralized qualitycontrol management makes Klaus Union a recommendedmanufacturer of highly engineered valve products.Besides a center of competence for mechanical machiningin Pune, India, a foundry for sand and investment castingincluding a design team in Combiatore, India, belongs to theKlaus Union Group.Worldwide subsidiaries and representatives complete theinternational Klaus Union business.In addition to this, Klaus Union works together with businesspartners from the valve industry for more than 20 years, toprovide the full range of high quality valve products.Benefits for the customer:EEEEEEEEE E Technical Consulting Valve EngineeringProduction PlanningManufacturingCoordination of several manufacturersProject ProcessingProgress Monitoring / ExpeditingQuality Controls and InspectionsLogisticsAfter Sales, Valve ServicesIn accordance withTÜV NORD CERTprocedures,KLAUS UNION GmbH & Co. KGBlumenfeldstraße 18, 44795 Bochum&KLAUS UNION Service GmbH & Co. KGBlumenfeldstraße 18, 44795 Bochumare certified according toDIN EN ISO 9001The quality system is certified by TÜV Nord acc. DIN EN ISO9001.All products comply with the latest version of the EuropeanPressure Equipment Directive and AD 2000 rules includingAD 2000 HP0 and AD2000 W0 for DIN EN Products.For supplies to the US-Market and for plant constructionsacc. to American Standards the relevant API, ASME, MSSStandards will be considered.For deliveries to the Eurasian Economic Union, valves willbe delivered under consideration of the TR/CU 032-2013 andTR/CU 010-2011 with the standardized EAC sign.
04 PRODUCT RANGE VALVESPRODUCT RANGE VALVES 05GATE VALVESDIN / ENAPIAccordingEN 1984 / DIN 3352API 600Gate Valves acc. to EN 1984 / DIN 3352Design: Body of Cast Materials Bolted Bonnet Outside Screw & Yoke Non Rising Handwheel Rising Spindle Flexible Wedge or Double Disc Type Standard Yoke DN150 to DN1200 preparedfor mounting of electric actuator ISO5210E Blow Out Proof Spindle by backseatE Flanged Butt Weld EndsEEEEEEStandards:Test Pressure:Face to face:Flanges:Facings:Butt Weld:Face to face:Gate valves acc. to API 600Nom. Size Range: Nom. Pressure Range:Temperature Range:DN 50 - DN 1200PN 10 - PN 160-200 C - 550 CDesign:Body of Cast Materials Bolted BonnetOutside Screw & Yoke Non Rising Handwheel Rising Spindle Flexible Wedge or Double Disc TypeStandard Yoke 12” to 48” prepared formounting of electric actuator ISO 5210E Blow Out Proof Spindle by backseatE Flanged Butt Weld EndsEEEEEEStandards:EN 12266-1 / -2PN 10 - PN 25 EN 558-1 / 15PN 40 - PN 100 EN 558-1 / 26PN 160 EN 558-1 / 99EN 1092-1Form B1 (PN 10 - PN 40)Form B2 (PN 63 - PN 160)Other flange designs availableEN 12627Other designs availablePN 10 - PN 25EN 12982 / 15PN 40 - PN 100EN 12982 / 26PN 160EN 12982 / 90Extended face to face dimension byusing optional pup piecesTest Pressure:API 598Face to face:Flanges:ASME B16.10ASME B16.5 /ASME B16.47 ( 26“)Raised Face RFOther flange designsavailable (e.g. Ring Joint Face)Facings:Butt Weld:Face to face:Materials:Materials:List of standard materials see page 24Other materials on requestASME B16.25Other designs availableASME B16.10Extended face to facedimension by using optionalpup piecesList of standard materials see page 24Other materials on requestNom. Size Range: Nom. Pressure Range:Temperature Range:2“ - 48“Class 150 - 600-200 C - 595 C /-325 F - 1,103 F
06 PRODUCT RANGE VALVESPRODUCT RANGE VALVES 07GATE VALVESOPTIONSQuality andKnow-HowElectric ActuatorGearbox with HandwheelHandwheelLimit SwitchingActuator Connection Flange (ISO 5210)Extended StemLive-Loading PackingMechanical PositionIndicatorBellowed Seal TypePacking with Lantern RingInductive Limit SwitchesButt Weld EndsDouble Disc WedgeFlexible WedgeDrain PlugBy Pass with Globe ValveExtended Bonnet (Cryogenic)
08 PRODUCT RANGE VALVESPRODUCT RANGE VALVES 09GLOBE VALVESDIN / ENAPIAccordingEN 13709 / DIN 3356API 623Globe Valves acc. to EN 13709 / DIN 3356Design:Body of Cast MaterialsBolted Bonnet Outside Screw & Yoke Rising Handwheel Rotating Stem Plug Type Disc (for high differential pressuresbalancing disc necessary, flow direction over disc)E Blow Out Proof Spindle by backseatE Flanged Butt Weld EndsEEEEEStandards:EN 12266-1 / -2Face to face:PN 10 - PN 40EN 558-1 / 1PN 63 - PN 160EN 558-1 / 2EN 1092-1Form B1 (PN 10 - PN 40)Form B2 (PN 63 - PN 160)Other flange designs availableButt Weld:Face to face:Nom. Size Range: Nom. Pressure Range:Temperature Range:DN 15 - DN 300PN 10 - PN 160-200 C - 550 CDesign:Body of Cast MaterialsBolted BonnetOutside Screw & YokeRising Handwheel Rotating StemPlug Type Disc (for high differentialpressures balancing disc necessary,flow direction over disc)E Blow Out Proof Spindle by backseatE Flanged Butt Weld EndsEEEEEStandards:Test Pressure:Flanges:Facings:Globe Valves acc. to API 623EN 12627Other designs availablePN 10 - PN 25EN 12982 / 1PN 63 - PN 160EN 12982 / 2Extended face to facedimension by using optionalpup piecesTest Pressure:API 598Face to face:Flanges:Flange:ASME B16.10ASME B16.5Raised FaceOther flange designsavailable (e.g. Ring Joint Face)Butt Weld:ASME B16.25Other designs availableASME B16.10Extended face to facedimension by using optionalpup piecesFace to face:Materials:Materials:List of standard materials see page 24Other materials on requestList of standard materials see page 24Other materials on requestNom. Size Range: Nom. Pressure Range:Temperature Range:2“ - 12“Class 150 - 600-200 C - 595 C /-325 F - 1,103 F
10 PRODUCT RANGE VALVESPRODUCT RANGE VALVES 11GLOBE VALVESOPTIONSTailor-MadeSolutionsGearbox with HandwheelElectric ActuatorLimit SwitchingHandwheelPressure Balancing DiscBonnetExtended StemLive-LoeadingPackingBellow Sealed TypeSoft Sealed DiscExtended Bonnet(Crygenic)Knife Edge DiscT-TypeButt WeldEndsPacking withLantern RingInductive LimitSwitchesConical DiscMechanical PositionIndicatorThrottle DiscStandard DiscY-TypeButt WeldEndsActuator ConnectionFlange (ISO 5210)
12 PRODUCT RANGE VALVESPRODUCT RANGE VALVES 13SWING CHECK VALVESDIN / ENAPISwing Check Valves acc. to EN / DINNom. Size Range: Nom. Pressure Range:Temperature Range:DN 50 - DN 600PN 10 - PN 160 -200 C - 550 CDesign:EEEE Body of Cast Materials Bolted Cover Inside Shaft Design Flanged Butt Weld EndsMaterials: List of standard materials (see page 19)Other materials on requestOptions:Outside Shaft Design withLever and counterweightAdjustable hydraulic damperProtection CageAccordingDIN / ENAPI 6D / BS 1868Swing Check Valves acc. to API 6D / BS 1868Standards:Test Pressure: EN 12266-1 / -2Face to face: PN 10 - PN 160 EN 558-1 / 48 PN 10 - PN 160 EN 558-1 / 1Flanges: EN1092-1Facings: Form B1 (PN 10 - PN 40) Form B2 (PN 63 - PN 160)Other flange designs availableButt Weld: EN 12627Other designs availableFace to face: PN 10 - PN 160 EN 12982 / 48 PN 10 - PN 160 EN 12982 / 1Extended face to facedimension by using optionalpup piecesNom. Size Range: 2“ - 24“Nom. Pressure Range: Class 150 - 600Temperature Range: -200 C - 595 C /-325 F - 1,103 FDesign:EEEE Body of Cast Materials Bolted Cover Inside Shaft Design Flanged Butt Weld EndsMaterials: List of standard materials (see page 19)Other materials on requestOptions: Outside Shaft Design withLever and counterweight Adjustable hydraulic damper Protection CageStandards:Test Pressure:API598Face to face: ASME B16.10Flanges: ASME B16.5Facings: Raised Face RFOther flange designs availableButt Weld: ASME B16.25Other designs availableFace to face: ASME B16.10Extended face to face dimension byusing optional pup pieces
14 PRODUCT RANGE VALVESPRODUCT RANGE VALVES 15PISTON CHECK VALVEST- / Y-PATTERNDIN / ENOVERFLOW VALVESBELLOW SEALEDDIN / ENPiston Check Valve T-Pattern / Y-PatternRelief Valve / Overflow Valve with Bellow SealNom. Size Range: DN 15 - DN 200Nom. Pressure Range: PN 10 - PN 160Temperature Range: -200 C - 550 CStandards:Design:Face to face: PN 10 - PN 40 EN 558-1 / 1 PN 63 - PN 160 EN 558-1 / 2Flanges:EN 1092-1Facings:Form B1 (PN 10 - PN 40)Form B2 (PN 63 - PN 160)Other flange designs availableEEEEBody of Cast MaterialsBolted CoverSpring Loaded DiscFlanged Butt Weld EndsTest Pressure:Butt Weld:Face to face:Materials:Design:EN 12266-1 / -2EN 12627Other designs availablePN 10 - PN 40 EN 12982 / 1PN 63 - PN 160 EN 12982 / 2Extended face to facedimension by using optionalpup piecesList of standard materials see page 24Other materials on requestEEEEEEBody of Cast MaterialsBolted BonnetOpen Bonnet with spring and adjusting spindleV-Port Disc Integral SeatFlanged Butt Weld EndsAdjustment of Setpressure(use of different spring types)1,0 bar - 2,5 bar 2,5 bar - 6,0 bar6,0 bar - 10,0 bar 10,0 bar - 16,0 bar16,0 bar - 22,0 bar22,0 bar - 30,0 bar30,0 bar - 40,0 barStandards:Test Pressure: EN 12266-1 / -2Face to face: PN 10 - PN 40 EN 558-1 / 1Flanges: EN 1092-1Facings: Form B1 (PN 10 - PN 40)Other flange designs availableButt Weld: EN 12627Other designs availableFace to face: PN 10 - PN 40 EN 12982 / 1Extended face to face dimension byusing optional pup piecesMaterials:List of standard materials see page 24Other materials on requestOptions: Closed Bonnet with controlscrew and gas capNom. Size Range: Nom. Pressure Range:Temperature Range:DN 15 - DN 150PN 10 - PN 40-200 C - 300 C
16 PRODUCT RANGE VALVESPRODUCT RANGE VALVES 17SIGHT GLASSESTWIN / TUBULAR TYPEDIN / ENSTRAINERSY-TYPEDIN / ENSight Glasses acc. to DIN 3237Strainer Y-TypeNom. Size Range: Nom. Pressure Range:Temperature Range:DN 15 - DN 200PN 10 - PN 4050 C - 280 CDesign:EEEEEBody of Cast MaterialsWith Cast-in Swirler Glass Borosilicate Glass DIN 7080Gaskets Graphite / Stainless SteelFlanged Butt Weld EndsStandards:Test Pressure: EN 12266-1 / -2Face to face: PN 10 - PN 40 EN 558-1 / 1Flanges:EN 1092-1Facings:Form B1 (PN 10 - PN 40)Other flange designs availableMaterials:1.4408, 1.4308, 1.0619Other materials on requestOptions: Heating JacketMetal fused glasses acc. to DIN 7079Twin-glassesTubular Type Sight GlassDifferent Gasket Materials availableNom. Size Range: Nom. Pressure Range:Temperature Range:DN 15 - DN 300PN 10 - PN 40- 200 C - 450 CDesign:EEEEEBody of Cast MaterialsBolted CoverScreen Stainless SteelFlanged Butt Weld EndsStandard Meshsizes:DN15 - DN50 / 0,5 mmDN65 - DN150 / 1,0 mmDN200 / 1,6 mmGasket Stainless / GraphiteStandards:Test Pressure:Face to face:Flanges:Facings:EN12266-1 / -2PN 10 - PN 40 EN558-1 / 1EN1092-1Form B1 (PN 10 - PN 40)Other flange designs availableButt Weld:EN 12627Other designs availablePN 10 - PN 40 EN558-1 / 1Extended face to face dimension byusing optional pup pieces1.4408, 1.4308, 1.4581, 1.0619Other materials on requestFace to face:Materials:Options: Heating JacketDrain ScrewOther Mesh SizesDifferent Gasket Materials available
18 PRODUCT RANGE VALVESPRODUCT RANGE VALVES 19BOTTOM VALVESDIN / ENGATE / GLOBE / CHECKTAILOR-MADE VALVESBY KLAUS UNIONBottom ValveKlaus Union offers their complete valve range in special executions based on customer sneeds.Design:EEEEEEEBody of Cast MaterialsBolted BonnetDisc opening into the vessel Integral SeatAngle Outlet to Inlet Flange 60 Flanged Outlet flange one size smaller than inlet flange Max. allowable differential pressure:DN 25/32 – DN 125/150DN 150/200DN 200/250Pmax 16,0 barPmax 12,0 barPmax 8,0 barStandards:Test Pressure:EN 12266-1 / -2Flanges: EN 1092-1Facings:Form B1Other flange designs availableMaterials:1.4408Other materials on requestOptions: Heating JacketPneumatic ActuatorElectric ActuatorStuffing Box TA-Luft certifiedPurge ConnectionsNom. Size Range: Nom. Pressure Range:Temperature Range:DN 25/32 - DN 200/250PN 10 - PN 16-200 - 400 CEngineering, manufacturing, assembling and testing. All inone company: Klaus Union.Special executions, Special materials, Special applications?Klaus Union has the technical valve solution:E Valves made from bar stock materialE Special materials(Titanium, Monel , Inconel , Hastelloy ,.)E Cryogenic ValvesE Sour Gas Service (NACE)E Valves for molten salt applicationsE Valves for oxygen servicesE Flushing devicesE Remote Control UnitsE Fire Safe DIN EN ISO 10497 and API 607, 6th EditionE Low Emission Packing (TA-Luft / VDI 2440)E Stem ProtectionsE Double Block & BleedE Pressure Relief DevicesE Sealing Water ConnectionE Interlocking SystemsE Resilient Disc ExecutionsE Heating Jacket
20 PRODUCT RANGE VALVESPRODUCT RANGE VALVES 21HIGH PRESSURECONTROL VALVESASME DIN/ENHIGH PRESSUREGATE VALVESASME DIN/ENPressure Seal Type / Forged SteelPressure Seal Type / Forged SteelControl Valves for water and steam cycle of conventional power plants and process applications in chemical and petro-chemical industriesDesign:Body Forged Steel MaterialPressure Seal BonnetOutside Screw & YokeRising SpindleParabolic Disc / Perforated DiscStandard Yoke prepared for mounting of electricactuator ISO5210E Mechanical Position IndicatorEEEEEENom. Size Range: Nom. Pressure Range:Te
Face to face: ASME B16.10 Flanges: ASME B16.5 / ASME B16.47 ( 26“) Facings: Raised Face RF Other flange designs available (e.g. Ring Joint Face) Butt Weld: ASME B16.25 Other designs available Face to face: ASME B16.10 Extended face to face dimension by using optional pup pieces Materials: List of standard materials see page 24 Other materials on request Nom. Size Range: 2“ - 48“ Nom .
