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FILLING FOOD – CONSIDER IT BAGGED!FOOD AND PET FOOD PROFESSIONALLY BAGGEDBEHN BATES FILLING SYSTEMSFOR OPEN-MOUTH BAGSBEHN BATES (A member of the HAVER -Group)
OUR PASSION: OPTIMUM BAG FILLINGOptimum product protection, improved storage, highOur focus: Food and pet foodadvertising impact, flexible filling volumes, simpleopening and re-closing of the used bags – all these areIt does not matter whether you fillconvincing features of the open-mouth bag.n cocoa powderAfter considering these options you decide at the earlyn starch & derivativesproject stage which packing material best meets yourn sugar, dextrose, maltodextrin & sorbitolproduct and your marketing targets:n flour, baking ingredients & premixesn soybean products, rice & grainn a pre-fabricated open-mouth gusseted or flat bag maden other food productsn pet food & seedof paper, PE and/or PPn an endless gusseted film made of plasticwe have the solution:n a big bag or an octabinPackaging concepts that take into account your individualrequests and modern standards such as GMP and HACCP –We advise you with regard to the proper filling technlogy –as well as the experience our experts have gained in theirdecisive factors are the required output and the questiondaily business and evaluated information about trends inas to whether the machine is to be operated manually orthe packaging market.automatically.The linchpin: Your product – Our solution: The right filling technologyfilling machine BOHmanual operationoutput: up to 150 bags/hpre-fabricated bagsmade of paper, PE or PPTOPLINE Pautomatic filling and sealingoutput: up to 250 bags/hORBISautomatic filling and sealingoutput: up to 600 bags/hFFS bagsmade of PE filmpowders & flourse.g.: starch, dextrose, maltodextrin,baking ingredients, premixes,second flours, foddersTHE CYRUSautomatic forming, filling and sealingoutput: up to 1,200 bags/hGWHbig bagsoutput: up to 15 bags/hdepending on the machine design
2 3gravity packermanual operationoutput: up to 160 bags/hpre-fabricated bagsmade of paper, PE or PPnet weigher with bagging spout NWEDOmanual operationoutput: up to 1,200 bags/hTOPLINE Gautomatic filling and sealingoutput: up to 1,400 bags/hFFS bagsmade of PE filmGranules & grainsGWHe.g.: granulated sugar, rice,cereal, seedFFS systemsautomatic forming, filling and sealingoutput: up to 2,000 bags/hbig bagsoutput: up to 30 bags/hdepending on the machine designBEHN BATES
MANUALLY OPERATED: BOH, GRAVITY PACKER AND NWEDOPackaging companies with low production outputs orYou profit from our experience:only occasional bagging needs do not normally requirefilling systems with automatic empty bag applicationn clean bag fillingand full bag discharge. Even so they still demand precisedue to product-specifically chosen filling spout withfilling of their products. We offer the right solution:all-side clamping jawsn BOH filling stationn space savingpowder filling par excellence in the case of manualdue to compact machine designapplicationsn cost savingn gravity packerdue to low operating and maintenance coststhe all-rounder for all granules, grains and pelletsn easy handlingIn either case the bag is applied manually to the fillingdue to clear operator guidance, easy cleaning andspout. The filling – normally carried out according to themaintenancegross filling principle – is started by a push-button.The product can be compacted during the course of fillingn flexibilityby bag vibrators arranged underneath the bag chair.due to possible use of a moving frame to serviceThe filled bag is manually taken off the spout anddifferent storage silostransferred to the chosen closing station, e. g. sewingmachine. Output: up to 160 bags/h.Net weigher with bagging spout NWEDOThe quantity to be measured is the output – also in thecase of manual operationsIf high outputs of up to 1,200 bags/h are required inmanual operations, the product is pre-weighed accuratelyby our net weigher before being filled into the bag in aquick and efficient way.The linchpin: Your productOur solution: The right dosing and the adequate filling spout – regardless of the machine variantThe demanding products: powders & floursOnly the well balanced combination of dosing, filling spout and de-aerationprovides optimum filling results when filling powders and flours. For low-airdosing we recommend:n impellersn augersFilling is effected by a special powder spout. It seals the bag in adust-tight way during the filling process - de-aerating it at the same time.
4 5you chooseThe less complicated products: granules & grainsThe handling of granules and grains is easier. Their flowing action is excellent.They rarely raise dust. Depending on their grain size, we advise to dose them by:n flapsn flat slide valvesn vibrating chutesn belt feedersThey are filled by either a gravity tube or a flap type spout thus pouring into thebag easily.BEHN BATES
FULLY AUTOMATIC: THE TOPLINE For the fully automatic clean packing of your pre-You profit in all respects:fabricated open-mouth bags we offer the TOPLINE system. It was developed especially for powders andn high cleanlinessflours filled according to the gross filling principle. Thedue to product-specific dosing and filling within a dust-net filling principle is used for granules and grainstight machine cabinetbagged at higher outputs. This means the product isweighed first before filling.n exact weightsdue to separate coarse and fine flow filling with theThe complete bag processing is carried out in a compact,gross principle for powders or due to the application ofdust-tight machine cabinet – starting with the bag feed anda net weigher for granulated productsfilling up to the densification and sealing. The bagmagazine is chosen according to your individual projectn attractive bag shapesrequirements. The packing outputs vary depending on thedue to efficient product densification by special bagproduct and machine design – between 250 bags/h withvibrators and additional vacuum probes if requiredgross weighing and 1,400 bags/h with net weighing.n good product protectiondue to project-specifically selected bag closure,In brief: The functionThe separated empty bag is taken out of the magazine,e. g. folding, welding or hot-melt activationn high advertising impactexactly aligned and opened by sucker bars. Bag grippersdue to application of appealing bag materials withtake the pre-opened bag to apply it securely to the dust-high-quality imprints, e. g. in a gloss finishtight powder or flap type filling spout. In order to compactyour products during or after filling we equip the TOPLINE with vibrators – in specially encapsulated food-gradedesign – and, if required, with an additional vacuum probe.The linchpin: Your product – Our solution: The fitting componentstailor-made:secure:empty bag magazinebag separation at the bag bottom for trouble-(maximum capacity: 500 bags)free operation without bag blockages
6 7well-proven:product-specific:bag opening by sucker barsbag filling by dust-tight powder or flaptype spoutBEHN BATES
ROTATING: THE ORBIS The fully automatic filling of powders into open-mouthYour benefits due to parallel filling steps:bags at outputs of up to 600 bags/h firstly confronts eachpacking machine manufacturer with a special challengen high efficiencybecause powders are dusty. For best filling results thedue to short cycle times and synchronized parallel fillingproducts need to be packed by using a minimum of airstepsand compacting them at the same time.n compact, easy-to-stack bag shapesFor these specific requirements we refined our TOPLINE :due to low-air filling and excellent product densificationThe result is the ORBIS – a rotating filling machine withadditional vacuum probeby several bag vibrators – and, if required, by anseveral separately working filling spouts especially equippedfor powder filling with parallel de-aeration.n increased flexibilitydue to processing of different bag sizes and fullyWhile the singled, pre-opened bag is applied and packed inautomatic bag length adjustmentcoarse flow by one of the spouts, your product is parallelyfilled in fine flow and densified by the other spouts. Then hygienic working environmentfilled and densified bag is transferred to the closing station.due to encapsulated, dust-tight machine design, easilyThe individual processes are optimally synchronized.accessible machine bottom and cable laying outsideYour advantage: The cycle times are reduced considerably –the dust area for fast cleaningand the output is increased.n high operator convenienceIn order to reach best weight accuracies we use the grossdue to clear operator guidance and easy cleaning thanksweighing system. This means that each filling spout isto a minimum of dust deposit areasequipped with weighing cells and its own weighingelectronics controlling all filling parameters.The linchpin: Your requested output – Our solution: Parallel filling stepssensor-controlled:increased output:exact positioning, taking and applying of thesynchronized separate filling stepsempty bag to the filling spoutcoarse flow filling – fast and precisefine flow filling – exact and weight-accurate
8 9The bag closure – significant for the quality and the shelf life of your productsThe perfect bag must be clean and packed weight-accurately. In addition, it mustprotect your product from outside influences and deterioration. Therefore, we offerdifferent solutions for the bag closure:n sewingn weldingn gluingn hot-melt activatingn combinations of different closing typesEspecially for sensitive food products we recommend using a combination ofwelding and hot-melt activating. Thus you can be sure that your bag is absolutelytight, foreign bodies do not penetrate your product and storage times can beprolonged considerably.BEHN BATES
TREND-SETTING: THE FFS TECHNOLOGYIn future an increasing number of food and pet foodProfit maximisation due to our trend-setter:producers will want to fill their products into plasticn optimum protection against humiditybags. The motive: Each producer is keen on keepingpacking costs as low as possible. The FFS bag meets thisdue to tightly welded PE bagsrequirement to the largest possible extent. It is formedn emotive commercialisationout of a gusseted tubular film, filled and sealed thusenabling the bag size to be optimally adjusted to thedue to product packing in PE film bags that can beproduct. As a result film consumption is reduced.easily fitted with a high-quality imprint thus attractinga great deal of attentionOur delivery programme includes several machine variantsdiffering in output and type of product de-aeration for then optimum storageproper filling of powders or granules. Your product anddue to compact, box-shaped bags that are easy to stackyour requested output are the decisive factors in selectingand most suitable for automatic storage systemsthe correct machine. Outputs: 150 up to 2,000 bags/hn environment friendly packingbased on filling weights of 25 kgdue to reduced packing material needs and applicationof energy-saving and low-maintenance componentsIn brief: The functionn high operating efficiencyThe film length needed for your product and your fillingdue to extended operating times with reduced cleaningweight is automatically cut from the film reel. The bottomand maintenance intervalsseam is welded with a minimum overlap. For an optimumbag shape and also for easy and complete bag emptying itn comfortable operationcan be fitted with special corner welds.due to clear operator guidance with the help of modernGrippers take the pre-shaped, opened bag and apply it totouch panels and thanks to easy batch or size changesthe filling spout that fills your product according to itsneeds – de-aerating and densifying it at the same time.The filled and compacted bag is then welded tight at thetop and transported to the palletizing system.The BEHN BATES net weigher: high outputs – accurate weights – low maintenanceGross weighing systems are most reliable when it comes to dosing products ina very gentle way or the available height is limited. If, however, high outputsare required, we recommend our net weigher equipped with a patentregistered dosing system for optimum filling times.For decades it has proved its worth for the weighing, dosing and filling ofbulk products of all kinds as well as for the recording of production quantitydata. More than 2,500 net weighers are used in industrial operations aroundthe globe.bin sizes: 66 – 120 loutput:up to 2,000 batches/h
10 11The details make the differencestable:cost-saving:time-saving:corner welding of the gusset forreduced film consumptionautomatic reel changer – in variants for 2 oroptimum bag shapes and easydue to minimum weld seam3 reels – for reduced standstill times in case ofcomplete emptyingoverlapsfilm reel changesBEHN BATES
WEIGHTY: THE BIG BAG FILLINGIn the logistics chain big bags are a cost-effectiveCleanroom fillingalternative to conventional bags. They are available inSpecial requirements apply for the filling of big bags underdifferent designs, e. g. with internal stiffening for bettercleanroom conditions. In order to assure that no forbiddenstability. But what all of them have in common is theymaterials such as wooden pallets get into the cleanroommust allow quick and clean processing – goals that canwe have developed a special shuttle system. After filling itbe easily reached with our big bag filling station.takes over the big bag, transports it out of the cleanroomOperator convenienceto comply with the required hygiene standards.and puts it onto a pallet for further processing – and all thisThe rear fixing hooks for the big bag loops can be slewedtowards the front thus being easily reached by yourAccessoriesoperating staff. All 4 hooks open automatically after theFor trouble-free big bag processing right from thefilling process.beginning up to the end we offer you a large selection ofCleanlinesscover sheet dispenser or full pallet transport systems. Youadditional components, e. g. automatic pallet separator,For clean product filling the big bag is sealed by anspecify the degree of automation – we supply you with theinflatable sleeve with counter pressure ring.equipment you need.Stable bagsProduct dosing and densification are decisive factors forstable big bags. We use vibrating tables to compact yourproduct. Highly fluidised products can be additionallyde-aerated by vacuum probes during or after filling.Tight bag closureFor optimum product protection against outside influencesthe filled big bag can be closed by turning the filling spout– our so-called tulip forming. On request, this process canalso be carried out automatically.Big bag filling: product-suited, clean and user-friendlyfixing of the big bag loops onto the slewablefixing of the filling spout – with inflatable sleevehooksfor dust-tight big bag sealing during filling
12 13manual closing of the filled big bag – as antransport of the filled big bag to the full bagoption, by our so-called tulip formingstorageBEHN BATES
TAILOR-MADE: THE CONTROL – THE SERVICEBEHN BATES stands for quality. This also applies to theService around your filling machines: It is important to usdesign and delivery of the required weighing and controlto commission your packaging plant successfully – andtechnology.moreover to keep it running trouble-free over the years.In addition to ease of operation, weighing and controlA team of well trained service technicians, who havesystems used in packing companies must in particularextensive experience in filling technologies, is at yourguarantee that the bags are filled in an absolutely weight-disposal to quickly put your installation into operation andaccurate way for each product and for each bag type, withoffer regular maintenance for the highest possiblelow and high-output operations.reliability in continual operations.All our filling machines are equipped with the MEC On request, we are able to equip your machine for ourweighing and evaluating electronics developed within theteleservice: We can then log into the control of yourHAVER group specifically for the requirements of themachine for remote diagnosis to best assist you in case ofbagging industries.any problems.Special server and data processing systems are availablefor the evaluation of the complete filling process from theBEHN BATES solutions are perfect solutions -recording of the weighing data up to the storage offor both food and pet food!complete product and batch data. The functions of themachine are monitored by the 10.4" large infrared touchpanel. Operation of our machines is easy and clear thanksto the graphic-supported menu.All electric weighing and control units made by BEHN BATES are Ethernet compatible and can be combined withall conventional software systems for the control andmonitoring of production processes.The MEC weighing and evaluating electronicsThey offer a high operating support - especially for baggingprocesses:n The operational sequences are well and clearly structured.n The programming is easy due to alpha-numeric keys.n The operating personnel are guided through the menu by a cleartext display in German, English or their native language.n In case of product or bag change the individual filling parameterscan be retrieved fast and easily by the 99 product sort storage.More than 18,000 MEC weighing electronics are used around theglobe. They all stand for high reliability in continual operations and correspond to international weighing standards as they are OIMLapproved.
14 15The infrared touch panelFully automatic machines can be complex. However, their operationis easy through the BEHN BATES touch panel.n The menu is clear. The operating surface is made of non-reflecting,scratch-proof security glass.n All operating data can be retrieved fast.n The operation and fault analysis are easy thanks to the combinedclear text and graphical display.n Hygiene is our top priority: The touch panel is flush with the doorof the control panel. Neither dust nor dirt can deposit in theedges.BEHN BATES
FranceSpainHAVER FRANCE S.A.R.L.HAVER & BOECKER IBERICAZA 7, rue des BauchesGran Via Corts Catalanes, 701 - 3 - 1aB78260 ACHERES08013 BARCELONATelephone: 33 1 39118080Telephone: 34 932476190Telefax: 33 1 39118089Telefax: 34 932476191E-mail: contact@haverfrance.frE-mail: hbi@haverboecker.comInternet: www.haverfrance.frPolandUSA and Central AmericaHAVER TRADING SP. Z.O.O.BEHN BATES AMERICAul. Kolejowa 3A Division of HAVER FILLING SYSTEMS, INC.Bielany Wroclawskie460 Gees Mill Business Court55-040 KOBIERZYCECONYERS, GA 30013Telephone: 48 717960204Telephone: 1 7703887886Telefax: 48 717960205Telefax: 1 7707601181E-mail: htr@haverboecker.comE-mail: foodpackaging@behnbatesusa.comInternet: www.behnbatesusa.comRussiaHAVER & BOECKER AND REPRESENTATIVES WORLD-WIDEHOLDING GMBHGostinitschny Proezd 8,House 1, Office 42127106 MOSKAUTelephone: 7 4957833448Telefax: 7 4957833448E-mail: haverboecker@inbox.ruInternet: www.haverrussia.ruBEHN BATES Maschinenfabrik GmbH & Co. KGRobert-Bosch-Straße 6 . 48153 MÜNSTER . GERMANYTelephone: 49 251 9796-0 . Telefax: 49 251 9796-260E-mail: sales@behnbates.comInternet: www.behnbates.comB B 1010 GB 1.5 FeThe machines and plants shown in this leaflet as well as the stated technical parameters are examples of customer-specific technical solutions. Therefore they are subject to modifications.The designation indicates a registered trademark of BEHN BATES Maschinenfabrik GmbH & Co. KG in Germany. Several indicated designations are registered trademarks also in other countries worldwide.LOCAL CONTACTS
filling systems with automatic empty bag application and full bag discharge. Even so they still demand precise filling of their products. We offer the right solution: n BOH filling station powder filling par excellence in the case of manual applications n gravity packer the all-rounder for all granules, grains and pellets
