Transcription
ICONTENTS0?-jENGINE.GASKET S E T .ENGINE .OVERSIZE P A R T S .a Diaphragm TypeCRANKSHAFT a Coil Spring Type. .CLUTCH .COOLING CAN COVER & DUCT .AIR CLEANER ' . F U E L SYSTEM .CASK & COVER.F U E L P U M P .ENGINE O J I . SYSTEIvI .OIL PUW.ELECTR1CA.u EQUIPMENT .GENERATOR .STARTER MOTOR .DISTRIBUTOR .TRANSMISSTON 0REAR SUSPENSIONFRONT AXLEREAR A X L E.I32343640BODYFRONT SUSPENSIONI4446481i
.FRONT & REAR BRAKE .F R O N T WHEEL CYLINDER .R E A R W H E E L CYLINDER & ANCHOR BLOCK .WHEEL.MASTER CYLINDER .STEERING SYSTEM .STEERING SHAFT .STEERING GEAR .GEAR S H I F T SYSTEM .HAND BRAKE SYSTEM .BRAKE P I P I N G.BRAKE & CLUTCH P E D A LACCELERATOR & CHOKE CONTROL SYSTEM.M U F F L E R .CLUTCH CONTROL SYSTEMENGINE MOUNTING &F U E L SYSTEM ( P A R T 1 )F U E L SYSTEM ( P A R T 2)O I L TANKAIR DUCT.BODY (VAN) .SIDE GATE .T R A P DOOR.BODY (TRUCK)CHASSIS F R A M E & UNDER COVER.ENGINE HOOD & BUMPERCAB DOOR ( P A R T 1)CAB DOOR ( P A R T 2)%. .23.
.REAR DOOR (VAN) .F R O N T SEAT .R E A R S E A T .WINDSHIELD & VENTILATOR .INSTRUMENT P A N E L .H E A T E R .BATTERY EQUIPMENT .SIDE DOOR112116120122124126128130.E L E C T R I C A L E Q U I P M E N T .S P E E D O M E T E R & SWITCH GROUP .LIGHT ( P A R T 1 ) .138LIGHT ( P A R T 2)140WIRING HARNESS.WINDSHIELD WASHER .BODY ACCESSORIES (OUTER) .WINDSHIELD WIPER.MOULDING .INNER TRIMMING .TOOL KIT .BODY ACCESSORIES (INNER)132134136142144146148150152156
NOTICE1.This p a r t s catalog i s used for two models Truck &Van.7./F o r K153L Truck chassis numbers 3250 anda f t e r , for K163L Van chassis numbers 4313 and a f t e r .2.Explanation for "Model" Columns.2-1.Mark 0 m e a n s the p a r t s used.2-2.The columns of Model a r e a s follaws.TS.PTV5VSACYT .V -.*-.Truck& VanSeries.P - . . . . . Sedan S e r i e s .7\-K111LSedan Young SKl 1 1L Sedan Auto-ClutchK l l l L SedanK163L 5-D VanK153L Truck3.Be s u r e to specify the Model number when orderingthe p a r t s .4.* i',Abbreviations used in this book.As sy:AssemblyRH:Right Hand SideL H:Left Hand SideF:FrontR:RearSTD:Standard Size0s:Oversizet:thickness i n m m:Upper8I 2 3 *%' -.? :Lower
ENGINE
CASE & COVER
CASE & ksTS 5V S AC Y71016 306 251Bolt2032 006 000Sprlng Washer42313031 006 002Washer4842 265 010T r a n s m l s s l o n Cover I10005842 255 000Gasket ( T r a n s m i s s i o n Cover I)1000000
CASE & COVERNumberPartT1 1INomenclature880 045 110Crankcase013 108 281Stud BoltT800 808 050Stud Bolt ( 8 x 22 x 22)031 008 002Washer022 808 000Nut831 010 110G a s k e t (Clutch Housing)831 860 100P l u g (Timing Hole)Q't,ReqRemarksIncludes 1 5 - 1 7 , 3 8 ,39,41x2,42,60,61,63-65,71I880 080 100Clutch Housing016 306 401Bolt013 106 201Stud Bolt022 006 000Nut831 381 140Clutch Cover016 306 281Bolt824 991 100G a s k e t (Bearing H o l d e r )825 231 110Bearing Holder016 306 181Bolt880 650 110Oil S e a l Complete807 022 010Plug (22 x 8)037 122 000Gasket (Fibre)806 275 0 1 0Ball Bearing (75 x 105 x 1 6 )800 808 090Stud Bolt (8 x 60 x 12)811 210 100Bushing VII ( C r a n k c a s e )806 712 050Oil S e a l (12 x 22 x 5 )800 808 080Stud Bolt ( 8 x 104 x 12)811 090 110Sleeve V ( C r a n k c a s e )013 108 321Stud Bolt841 015 000Gasket ( T r a n s m i s s i o n C a s e )060 263 010Ball Bearing880 075 000Transmission Case842 275 000G a s k e t ( T r a n s m i s s i o n Cover 11)842 285 010T r a n s m i s s i o n Cover I1013 208 381Stud BoltIncludes 3 3 , 3 5 , 4 9 .Includes 41 x 2
GASKET SET
ENGINE
ENGINEItemA,,F.-\\1NumberPart800 210 010INomenclatureBolt (10 x 37 x 20)2032 010 000S p r i n g Washer3031 010 002Washer4812 365 000Cylinder H e a d I5812 355 000Cylinder H e a d II6812 301 432G a s k e t (Cylinder Head)7802 008 050Nut ( 8 x 6.5)8032 008 000Spring Washer9816 930 100P l a t e 111 (Exhaust Manifold)10820 305 110E x h a u s t Manifold11880 950 100G a s k e t (Exhaust Manifold)l213810 210 130Cylinder I810 200 130Cylinder I114800 808 140Stud Bolt (8 x 35 x 12)15021 008 000Nut17812 010 120G a s k e t (Cylinder)18822 110 110G a s k e t (Intake Manifold)19820 250 110Intake Manifold20013 108 401Stud Bolt21824 651 100Cable B r a c k e t 11 (Oil Control Cab1622022 808 000Nut23031 008 002Washer24800 112 050Bolt (12 x 20 x 20)2526810 297 200Crankshaft A s s y806 418 031Needle Bearing (18 x 22 x 23.6)27880 056 007P i s t o n S e t I STD28880 066 007P i s t o n S e t LI STD29813 500 112Piston Pin30805 318 020C i r c l i p (Inner-18)31880 030 110P i s t o n Ring S e t32811 500 100G a s k e t ( C r a n k c a s e Cover)33806 225 010Ball Bearing (25 x 52 x 15)34811 515 110C r a n k c a s e Cover35806 725 070Oil S e a l (25 x 45 x 11)36016 608 301Bolt37053 205 300Woodruff Key38810 600 110Fan39810 930 100Damper ( F a n )40803 015 040Washer (15 x 26 x 2.3)41-032 014 000Spring W a s h e r
ENGINEItemPartNomenclatureNumberQ'tyPTVRemarksReq' TS5V S AC Y42022 0 1 4 000Nut143816 140 1 0 0Spinner (Fan)1440 3 2 0 0 4 000S p r i n g Washer3450 4 4 6 0 4 080Screw346811 445 110Ring1?i-0000000000
OVERSI-ZE S 5V S AC Y880 030 111P i s t o n Ring S e t OS 0.125100000880 030 112P i s t o n Ring S e t OS 0.250100000880 030 113P i s t o n Ring S e t OS 0.500100000880 030 114P i s t o n Ring S e t OS 0.750100000880 030 115P i s t o n Ring S e t OS 1.000100000
Item1PartNumber.?' YNomenclatureReq.TVPTS 5VS AC X0Remarks810 297 200Crackshaft A s s y10811 445 110Ring (Bearing Stopper)40 0 0 0 0'0OConsistsof2-18.2806 230 020Ball Bearing20 0 0 0 03806 735 060Oil Seal (35 x 62 x 12.6)104813 130 100Spacer U[ (Crankshaft)1O O D O O5806 230 010Ball Bearing3000000000**
CLUTCH (Diaphr'agrn Type)
TS 5V S AC Y-.L839 995 00012Clutch Assy1O000 Consists of 4-12.813 180 111Spacer ( P r i m a r y Pinion)1000 0 Ot 3.6813 180 112Spacer ( P r i m a r y Pinion)1000 0 0 t 3. 8813 180 113Spacer ( P r i m a r y Pinion)1000 0 Ot 4.0840 120 120P r i m a r y Pinion100001B e selected.
bC L U T C H (Coil Spring Type E/#754878-E/#758215)
J-ZtNumberI8-t:i1drO 100Cjpacer ( P r i m a r y Pinion)I Spacer/( P r i m a r y Piniou)P r i m a r y PinionI. 11ModelsTruckVan0000:0Washer (27 x 36 x 0.5)00803 027 032Washer (27 x 36 x 0.7)00803 027 033Washer (27 x 36 x 0.8)00Washer (27 x 36 x 0.9)00803 027 035Washer (27 x 3 6 x 1.0)00803 027 036Washer (27 x 36 x 1.1)00803 027 037Washer (27 x 36 x 1.2)004880 270 110Flywheel5831 901 400Ring Gear ( S t a r t e r )6880 170 100Clutch Disc7880 100 100Pressure Plate1Be selected.Includes 5.8032 006 000Spring Washer9016 306 221Bolt10053 205 400Woodruff Key11880 340 100R e l e a s e L e v e r (Clutch)12051 012 150Cotter P i n13880 350 100Nut (6 x 5)14880 180 100R e t u r n Spring (Clutch)15 1880 360 100Bolt ( 6 x 3 4 x 10)16880 150 100Clutch Spring17880 160 100Spring Retainer18880 140 110Clutch Cover19880 570 100Rivet ( F l a t Head, 4 x 15)20880 170 100Seat ( R e l e a s e L e v e r )21831 851 430Coupling22805 232 010Snap Ring (Inner-32)23831 511 400R e l e a s e Bearing (Clutch)24830 991 410Bearing Holder (Clutch)25805 014 010Snap Ring (Outer-14),---.2'7831 710 100Bushing ( R e l e a s e F o r k Shaft)016 306 181Bolt28831 610 100R e l e a s e F o r k (Clutch)29016 306 251Bolt30887 101 100B e a r i n g Guide31831 721 400Sealing ( R e l e a s e F o r k Shaft)261Consists of 4 - 9 , l l - 2 0 .00' 8 0 3 027 031,Remarks03 t 803 027 034I-880 550 1201Spacer ( P r i m a r y Pinion)1 t1813 l b 0 1122Q'ty IReq.NomenclatureClutch A s s y813 19.; 1111813 180 113CLUTCHIncludes l9,ZO.fi(Clutch)
CLUTCH
COOLING F A N COVER & S 5V S AC Y001810 620 5602016 306 121Bolt133032 006 000Spring Washer134031 006 002Washer55810 635 100Air Duct100Cowling1006810 680 510F a n Cover00
AIR CLEANER & F U E L SYSTEMI
ICARBURETOR
CARBURETOR'-. -'-77ItemPartNumberNomenclature829 970 5 2 0CarburetorPTV l t yReq.TS 5V S AC Y1000000RemarksIncludes 1-46.1894 415 0 0 1S c r e w ( P a n Head)32032 005 0 0 0Spring Washer53894 050 121F l o a t C h a m b e r Cover100004894 200 1 0 1G a s k e t (Needle Valve)10000
CARBURETOR
F U E L PUMP
ItemPartNumberNomenclatureReq.PTVQ'tyRemarksTS 5V S AC Y829 980 500Fuel Pump1001001893 500 513Bolt ( F i l t e r Cup Head)2893 510 513"0" Ring ( F i l t e r Cup Head)1003893 520 503F i l t e r Cup1004893 530 503Gasket ( F i l t e r Cup)1005893 540 503Filter1006893 550 503S c r e w (Spill Valve)1007893 560 503Valve Spring1008893 570 503Spill Valve1009893 580 513S c r e w ( F l a t Head)80010032 004 000Spring Washer811893 600 503Valve D i s c20012893 610 503Valve Spring20013893 620 503G a s k e t (Valve Seat)10014893 630 513Valve Retainer10015893 640 513S c r e w ( F l a t Head)30016893 650 513Diaphragm10017893 660 503Diaphragm Spring100
ENGINE OIL SYSTEM
ENGINE OIL SYSTEMItem/'NIz:r1Nomenclature016 306 101Bolt032 006 000Spring Washer824 621 100C l a m p (Oil P u m p Hose)016 608 201Bolt032 008 000Spring Washer824 341 110Holder I1 (Oil Pump)805 910 020Clip (Oil P u m p Hose)824 571 100Hose (Oil P u m p )037 010 000Gasket (Aluminum)824 551 110Union Banjo (Oil Pump)824 561 110Union S c r e w (Oil Pump)051 012 100Cotter P i n021 805 000Nut114 541 100Spacer820 481 140Oil Control Cable800 105 050Bolt (5 x 20 x 15)032 005 000Spring Washer031 005 002Washer820 431 130Oil P u m p824 201 100Gasket (Oil Pump)890 041 110Shaft & Bushing Set890 031 100Bushing & S c r e w Set824 051 120Set S c r e w031 006 002Washer824 111 120Bushing (Oil P u m p Shaft)825 510 100Driven Geai. (Oil Pump)804 003 020Straight P i n803 110 010Washer
OIL P U M P
OIL PUMPPTVItemPartNumber820 431 130Oil Pump1000 01893 371 113S c r e w & Spring Washer200002893 161 1 0 3Oil S e a l100003893 011 103Worm Bearing A100004893 131 103"0"Ring20000---.NomenclatureQ'tyReq' TS5V S AC YRemarksIncludes 1 - 3 6 .
ELECTRICAL EQUIPMENT
ELECTRICAL EQUIPMENTItemPartNumberNomenclature1PTVQ'tyReq' TS5V S AC Y1022 810 000Nut12032 010 000Spring Washer13031 010 002Washer14825 260 100Drive Pulley (Generator)15053 204 201Woodruff Key26825 241 400Spacer (Generator Pulley)1000000Remarks00 0 0Refer t o page 34,35.
GENERATOR
GENERATOR
STARTER MOTOR
STARTER MOTORItem -',PartNumber1Nomenclature829 910 141S t a r t e r Motor892 940 111Bolt (5 x 130 x 17)2892 100 161S t a r t e r Switch3892 710 121Gasket (Pinion Housing)4892 740 121Bolt (!ix 30 x 10)5892 010 151Pinion Housing (Starter Motor)14/6892 220 111Bushing (Armature Shaft)7051 016 100Cotter P i n8892 110 131S t a r t e r Lever9892 080 111P i n (Starter Lever)10892 240 111Sealing (Pinion Housing)11892 860 111S t a r t e r Pinion12892 030 111Band (Starter Motor)13892 040 121Brush Holder (Starter Motor)14892 220 111Bushing (Armature Shaft)15892 050 111Brush Spring (Starter Motor)16892 060 111Brush I (Starter Motor)17892 070 111Brush I1 (Starter Motor)18892 660 101Plug (Brush Holder)19040 105 060Screw20040 105 100Screw21892 130 111Spring (Starter Motor)22892 950 101Washer. ( 9 . 8 x 10.5 x 1.0)----, 23892 670 121Washer (9.8 x 26 x 0 . 6 )24892 120 111P l a t e (Starter Motor)25892 000 131A r m a t u r e (Starter Motor)26892 640 111Washer (9.8 x 1 8 x 1 . 7 )27892 650 121Washer (9.8 x 1 8 x 1.2),
DISTRIBUTOR
DISTRIBUTOR
TRANSMISSION0m.
emarksTS 5V S ACY,"-&1842 094 100S e t S c r e w (Shifter F o r k )2000002842 165 010Selector A r m I1000003842 115 000Shifter A r m 11000004842 135 010Shaft (Shifter A r m )2000005842 235 000S e l e c t o r A r m LI100006842 065 010Shifter Rail 111100000
TRANSMISSIONPartNumberNomenclatureQ'tyPTVReq' TS5V S AC Y10F i n a l Reduction Pinion10841 590 510F i n a l Reduction Pinion1016 306 181Bolt6032 006 000Spring Washer6811 420 100Bearing P l a t e 1111000000842 835 010Stopper (Synchronizer)841 595 70000Remarks00806 225 040Ball Bearing100841 415 010Main Shaft ( T r a n s m i s s i o n )1000000Includes 49.Includes 62
DIFFERENTIAL
B e selected.
DIFFERENTIALItemPartNumberNomenclature13803 077 010Washer (77 x 82 x 0.2)14834 015 700834 010 51015Q'tyReq.PTVRemarksTS 5V S AC Y0-30Final Reduction Gear10Final Reduction Gear100 0 0 Use a s r e q u i r e d0803 165 011Washer (65.2 x 80 x 0.950)00000803 165 012Washer (65.2 x 80 x 0.975)00000803 165 013Washer (65.2 x 80 x 1.000)803 165 014Washer (65.2 x 80 x 1.025)*2000 0 000000803 165 015Washer (65.2 x 80 x 1.050)16804 004 040Straight Pin (4 x 35)17834 120 100Differential C a s e10000018803 509 010Lock Washer (9.2 x 15 x 1 )40000019800 209 010Bolt (9 x 21 x 16)400 00 0 0 0 010000000
BODY
FRONT SUSPENSION
F R O N T SUSPENSION-NomenclatureItem--,RemarksI1621 003 000Oil Damper ( F )2022 810 000Nut3021 810 000Nut4112 416 061Washer (Oil Damper, F )5112 416 010Rubber Bushing (Oil D a m p e r , F )6122 410 020Washer B (Oil Damper, F )7112 416 050Washer (Oil Damper)8122 410 030Cushion Rubber (Oil Damper)9032 010 000Spring Washer10021 710 000Nut11621 001 051Torsion Bar (F-LH)12621 113 000Lock Bolt13022 810 000Nut14621 021 010Center A r m (F-LH)15621 021 000Center A r m (F-RH)16621 025 000Cap (Center A r m , F)17621 001 041T o r s i o n B a r (F-RH)1a022 710 000Nut19142 500 012Adjust Bolt (Center A r m )20621 023 002Plug (Center A r m Bracket. F )21021 708 000Nut22032 008 000Spring WasherIncludes 2-8.23621 005 070Bracket (Damper Stopper)24621 024 000Damp Stopper25621 100 040Trailing A r m (RH)Includes 27-29,31-35.26621 100 050Trailing A r m (LH)Includes 27-29,31-35.27512 211 050Nylon Bushing (Yoke)28621 104 010P i n (Oil D a m p e r , F )29512 213 020Expansion Plug30621 113 010Bolt31909 000 003G r e a s e Nipple32621 112 001Plug (Trailing A r m )33621 109 000Nylon Bushing (Outer)34621 109 010Nylon Bushing (Inner)35621 111 000Oil Seal36621 018 000Sleeve (Outer)37621 018 011Sleeve (Inner)
REAR SUSPENSION
FRONT AXLE34
FRONT rksTS 5V S ACY01909 000 002G r e a s e Nipple2002512 300 071Cover (King P i n )2003062 917 011"0" Ring24512 300 050King P i n2005512 300 110Cover ( T h r u s t W a s h e r )2006512 300 091T h r u s t W a s h e r (Upper)20000007512 300 100T h r u s t Washer (Lower)28032 008 000Spring Washer89021 808 000Nut810512 300 061Knock P i n (King P i n )211903 180 001S h i m (30 x 17 x 0.1)20012903 180 002S h i m (30 x 17 x 0.2)20013903 180 003Shlrn(30x17x0.25)20014903 180 004S h i m (30 x 1 7 x 0.35)20015903 180 005S h i m (30 x 17 x 0.4)20016512 300 080P l u g (King P i n )200000017901 700 001Bolt (6 x 7.5)118032 006 000S p r i n g Washer1119623 701 001Knuckle (RH)206 2 3 701 011Knuckle (LH)10021901 500 004Bolt (8 x 18)80022512 300 150S p a c e r (Knukle)20023906 390 001Oil S e a l20024906 100 001T a p e r Roller Bearing20025623 801 012B r a k e D r u m (F)20026021 810 000Nut1627032 010 000S p r l n g Washer1628031 010 000Washer829623 805 001Bolt ( B r a k e D r u m )80030061 030 204T a p e r Roller Bearing231512 300 161Washer (Knuckle)20032512 300 171Lock Washer20033902 200 013Nut (20)20034512 300 181Packing (Cap)20035512 300 231C a p (RH)10036032 005 000Spring W a s h e r637043 105 100Screw638512 300 222C a p (LH)100512 300 951King Pin S e t200001(Be selected.1000000000Consists of 1 - 7 , l O - 1 6 ,& page 4 4 i t e m 27.
REAR AXLE
REAR AXLE-NomenclatureRemarksCotter PinNutC a s t l e Nut (16)Spring WasherWasher ( R e a r Axle)Bolt ( B r a k e D r u m )WasherB r a k e D r u m (R)Bolt (8 x 24)Lock P l a t eS p a c e r C (Bearing)Oil S e a lNut (Bearing)Ball BearingWasherSpring W a s h e rNutHub ( R e a r Axle, RH)Hub ( R e a r Axle, LH)BoltS p a c e r B (Bearing)Ball BearingOil S e a lS p a c e r A (Bearing)R e a r AxleP r o t e c t o r (Oil Seal)Clip (Wire)Lock W i r eBolt ( R e a r Axle)Boot ( R e a r Axle)ClipKnock P i n ( R e a r Axle)Includes 3 2 .
WHEEL
WHEEL
FRONT & REAR BRAKE
FRONT & REAR BRAKENomenclatureRemarks'1Refer to page 5 6 , 5 7 .Refer t o page 5 6 , 5 7 .Refer t o page 5 6 , 5 7 .Refer to page 5 6 , 5 7 .Refer to page 5 8 , 5 9 .
F R O N T WHEEL CYLINDERDETAIL "B"
REAR WHEEL CYLINDER & ANCHOR BLOCK
REAR WHEEL CYLINDER & ANCHOR BLOCKItemPartNumberPTVNomenclatureQ'tyReq' TS5V S AC Y1625 200 061Wheel Cylinder (R)2002112 915 041Cap (Air Bleeder)2003625 201 001Air Bleeder (Wheel Cylinder, R)2004112 919 030Cup (Wheel Cylinder, R)4005112 919 020P i s t o n (Wheel Cylinder, R)400Remarks-Includes 2 9.000
BRAKE PIPING3'314I 315DETAIL " D "DETAIL "B"DETAIL "A"DETAIL"c"DETAIL "E"
BRAKE P I P I N GItemPartNumberNomenclatureI-I -Brake Hose1Brake PipeBrake PipeI Brake PipeBrake Hose1Brake P i p eBrake P i p eBrake P i p eBrake Oil TankLock WireOil TubeGrommetBoltSpring WasherProtector (Brake Pipe)Connector (Brake P i p e , F)Connector (Brake P i p e , R)Nut (Brake Hose)Spring WasherRemarks
MASTER CYLINDER
MASTER CYLINDERPartNumberNomenclatureMaster CylinderNipple (Master Cylinder)Cneck ValveSpring (Master Cylinder)P r i m a r y Cup (Master Cylinder)Connector (Push Rod)NutP u s h Rod (Master Cylinder)Boot (Master Cylinder)Stop Ring (Master Cylinder)Stop Washer (Master Cylinder)Piston (Master Cylinder)
STEERING SYSTEM
STEERING VTS 5V006 3 1 015 000S e a t (Steering Shaft)2904 300 003S c r e w ( P a n Head)2003903 100 023Washer2004031 108 000Washer03105032 008 000Spring Washer6021 808 000Nut47016 608 352Bolt28631 009 020C l a m p (Steering)209631 006 001Dust S e a l (Steering Shaft)10010631 300 100S t e e r i n g G e a r A s s y (A)10011631 003 020Rubber Bushing (Bevel G e a r Box)10012631 009 010C l a m p (Bevel G e a r Box)10013031 103 000Washer214015 608 202Bolt215631 008 000T o r q u e Rod (Steering)10016051 020 120Cotter P i n417023 108 000C a s t l e Nut418113 427 000Rubber Coupling10019901 800 002Bolt (8 x 20)40020631 300 032S t e e r i n g G e a r A s s y (B)10021902 100 012Nut (17)20022631 014 001Turnbuckle ( T i e Rod)200000023902 100 008Nut (17)22425051 020 180Cotter Pin2902 300 006C a s t l e Nut (10)226631 003 010Rubber Bushing (Steering G e a r Box)10027631 009 000C l a m p (Steering G e a r Box)10028015 608 200Bolt429031 008 000Washer230631 593 001T i e Rod E n d A s s y (Steering)20031513 540 081Dust Seal ( T i e Rod End)20032631 003 010Rubber Bushing (Steering)10033631 009 000C l a m p (Steering G e a r Box)10034631 013 000E a r t h C o r d (Horn)100
STEERING SHAFT
ItemPartNumberNomenclaturePQ'ty TVReq' TS5V S AC YRemarks1123 561 000Steering Wheel Assy100 00 0 Includes2-6.2113 527 070Spring (Steering Wheel)1000003631 116 010Contact (Steering Wheel)1000004143 521 090Stop Plate (Steering Wheel)1000005041 003 060Screw2123 561 020Horn Button (Steering Wheel)1006
STEERING GEARItem1PartNumberNomenclaturePTVQ'tyReq' TS5V S AC Y100631 300 100Steering G e a r (A)631 394 002Steering G e a r Box (A)100002631 335 000Oil S e a l (Bevel Gear Box)23631 395 002Sleeve (Bevel G e a r Box)100Lock Washer (Bevel G e a r Box)1004631 316 050RemarksConsists of 1-17.Be selectedConsists of 18-53.
STEERING GEARItemPartNumberNomenclaturePTVQ'tyReq. TS5V S AC Y39631 501 02LT i e Rod240016 506 121Bolt20041032 006 000Spring Washer242631 325 040Pinion Retainer10043631 326 010Packing (Gear Box)100Remarks
GEAR SHIFT SYSTEM
GEAR SHIFT SYSTEMItemPTVPartNumberNomenclatureQ'tyReq. TS5V S AC1051 020 180Cotter P i n12023 108 0 0 0C a s t l e Nut13031 108 000Washer145 1 3 700 110S p r i n g A (Gear Shift)15031 110 0 0 0Washer10RemarksY0Includes 1 7 - 2 3 .Includes 17723.
HAND BRAKE SYSTEM//I'7r R E A R WHEELhLDETAIL "B"1DETAIL20DETAIL.-.--.! .-\"D"'4%-g25,431 1"C"4esI27P."EVAIL"F"DETAIL " G "DETAIL " E "9.-
HAND BRAKE SYSTEMNomenclature-91243 1Hand Brake Cable635 300 032635 300 0421 Hand Brake CableI016 506 120Bolt032 006 000Spring Washer. Remarks1IClamp (Hand Brake Cable)Supporter (Hand Brake Cable)BoltNutHand Blake LeverIncludes 10- 17.Hand Blake L e v e rIncludes 10-17.Ratchet (Hand Blake L e v e r )Hook (Hand Blake Lever)P u s h Button (Hand Brake Lever)Spring (Hook)P i n (6 x 9)P i n (12 x 8.5)Cotter P i nCotter P i nPinHand Brake RodCotter PinSpring WasherBolt (8 x 14)Boot (Hand Brake Lever)BoltGuide (Hand Brake Cable)Stopper (Hand Brake Cable)Washer
BRAKE 81 CLUTCH PEDAL'--.Item1PartNumber021 'to8 000NomenclatureNutQ'tRe1Remarks1Spring WasherClutch A r mc /#-. -.-and afterDiaphragm TypeWasherPedal PlateCover (Pedal Plate)NutNut (Pedal)BoltLock Washer (Pedal)Bracket (Pedal)Return Spring (Brake Pedal)Cotter P i n (Master Cylinder)BoltMaster SylinderRefer t o page 62.63P i n (Master Sylinder)Brake PedalIncludes 18,19x1.Oil Seal (Pedal)Dust Seal (Pedal)Grommet (Pedal)Cotter P i nClutch PedalIncludes 19x1 ,27.Bracket (Clutch Pedal)Includes 24.Oil SealBoltNutG r e a s e NippleClutch A r mE/#754878- E/#758215,Coil spring typeII
ACCELERATOR & CHOKE CONTROL SYSTEM101112DETAILDETAILDETAIL- 78 -"c""A"
ACCELERATOR & CHOKE CONTROL SYSTEM
CLUTCH CQNTRQL SYSTEMFOR R . H . D .DETAIL " D " FORFOR L . H . D .DETAIL"E"ROTATED 180"FOR L . H . D .DETAILFOR L . H . D ."F"R.H.D.
CLUTCH CONTROL SYSTEMItem?PartNumberNomenclatureQ'tyPTVReq' TS5V S AC Y1015 606 280Bolt12032 006 000Spring Washer63114 150 070Return Spring100004124 162 020clutch Lever100005114 150 030Key (Clutch Lever)100006637 120 036Clutch Cable100RemarksIncludes 7x1,8- 10.
CROSS MEMBER7.-iIDETAIL "A"DETAIL " B "DETAIL"c"
ENGINE MOUNTING & M U F F L E R
FUEL SYSTEM (PART 1)DETAIL"B"
F U E L S Y S T E M (PART 1)
F U E L S Y S T E M ( P A R T 2)
OIL TANK
OIL TANK
AIR DUCTDETAIL *A"
AIR DUCTItemPartNumb e rNomenclature1PTVQ'tyReq' TS5V S AC Y1646 001 200Air Intake Duct (F)12043 106 160Screw83032 006 000Spring Washer84021 704 000Nut200Remarks
BODY (TRUCK)
BODY (TRUCK)ItemIr-1234---00 470NomenclatureCab A s s y016 506 160Bolt032 006 000Spring Washer031 006 000Washer5651 520 022Back P a n e l6653 200 330Front Panel7652 100 161Cab Floor8657 118 011Weather S t r i p (Side Sill)i9653 214 000Stay (Front Bumper, RH)10653 214 010Stay (Front Bumper, LH)11016 508 220Bolt12032 008 000Spring Washer13031 108 000Washer14651 006 190P l a t e (Back P a n e l )15016 506 160Bolt16032 006 000Spring Washer17031 206 000Washer18651 200 011Side P a n e l19657 110 062R e a r Fender (RH)20021 704 000Nut21032 004 000Spring Washer22031 104 000Washer23651 131 001F l a p (Fuel F i l l e r )24043 104 120Screw25657 118 001Weather S t r i p26031 106 000Washer27652 120 011Rear Shelf28016 506 180Bolt29032 006 000Spring Washer30031 106 000Washer31651 007 042Weather S t r i p (Air Intake Duct)32016 505 120Bolt33032 005 000Spring Washer34031 005 000Washer35042 105 140Screw36034 005 000Lock Washer37657 110 072R e a r F e n d e r (LH)38651 620 010Gate Lock (R)39041 105 140Screw-031 106 0001 Washer40RemarksConsists of 2x4,3x4,4-10Includes 20-24,25x1,38,40x2,41 2,42 2.Includes 25x1.2
BODY (TRUCK)ItemPartNumberNomenclatureQ'tyReq.41032 006 000Spring Washer242021 706 000Nut2PTVRemarksTS 5V S AC43031 110 000Washer844652 100 181C e n t e r Floor145031 105 000Washer246032 005 000Spring Washer247043 105 140Screw248690 302 120Plug (Safety Belt)10049690 302 030Plug (Safety Belt)20050116 408 390Washer8051031 105 000Washer852032 005 000Spring Washer853043 105 100Bolt8Y0000
BODY (VAN)
BODY (VAN)NomenclatureNumber653 200 340F r o n t Panel653 214 010Stay (Front Bumper, LH)653 214 000Stay (Front Bumper, RH)031 108 000Washer032 008 000Spring Washer016 508 250Bolt653 101 160Roof Panel651 100 660Side Structure (RH)651 161 120Outer Panel (Side)651 109 001Rear Panel (RH)651 125 050Stopper (Flap)043 104 120Screw031 104 000Washer032 004 000RecSpring WasherNutFlap (Fuel F i l l e r )Flap LockClipRubber ShimBoltSpring WasherWasherWasherCenter FloorSide Structure (LH)Outer P a n e l (Side)Rear Panel (LH)031 106 000Washer032 006 000Spring Washer016 506 160BoltWeather St r i pTapping S c r e wGrille (Air Intake)Weather St r i pBoltSpring WasherWasherWeather S t r i p (Rear Panel)Washer032 005 000Spring Washer6
BODY (VAN)NomenclatureRemarks
SIDE GATEItem-'-\-?NumberPartINomenclatureRemarksTS 5V S AC Y01651 608 000Hanger (F)2031 106 000Washer3032 006 000Spring Washer4016 606 200Bolt5021 706 000Nut6031 006 000Washer7651 611 051Side G a t e086 5 1 603 020P r o t e c t o r (Side Gate)09651 608 010Hanger (R)010043 106 160Screw11651 607 210Weather S t r i p (Side G a t e )12651 620 000G a t e Lock (I?)13651 607 190Weather S t r i p (Side Gate)14651 607 200Weather S t r i p (Side Gate)15-651 646 010Lock P l a t e0
T R A P DOORDETAIL " A "DETAIL " B "DETAIL"c"ROTATED 90' CLOCKWISE
TRAP DOOR
CHASSIS FRAME & UNDER COVER
CHASSIS FRAME & UNDER S 5V S AC Y655 193 140Chassis Frame Assy1655 193 032Chassis Frame Assy102641 010 000Cross Member Assy(Engine RSport)1003655 101 001Weather Strip1001.0
ENGINE HOOD & BUMPER
ENGINE HOOD & mper Guard (Front)4F r o n t Bumper5Washer6Spring Washer7Bolt8Stay (Front Bumper, RH)9Nut10-.IRemarksSpring Washer11Washer12Stay (Front Bumper, LH)13Screw14Spring Washer15Washer15Bracket (Engine Hood Lock)17Stopper (Engine Hood)18Engine Hood Lock19Engine HoodBracket (Engine Hood Lock)Engine HoodA20Washer21Screw22Bracket (Engine Hood, RH)23Screw24Stopper (Engine Hood)Stopper (Engine Hood)T25Bracket (Engine Hood, LH)26Stay (Rear Bumper, LH)27Stay (Rear Bumper, RH)28Washer29Screw30Rear Bumper31Bumper Guard (Rear)Two keys a r e attached
CAB DOOR ( P A R T 1)DETA l LI'B"
C A B DOOR ( P A R T 1)Item-, 1NomenclatureQ'tyReq.TVRemarksTS 5V8043 105 120Screw20 3 2 005 000Sprlng Washer103031 005 000Washer1041 1 6 408 390Washer40056 6 1 293 081C a b Door P a n e l (RH)10066 6 1 293 091C a b Door P a n e l (LH)1007662 501 041T r l m e P a n e l (Cab D o o r , RH)106 6 2 504 100T r i m e P a n e l (Cab D o o r , RH)18nPartNumb e r662 501 051T r u n e P a n e l (Cab D o o r , LH)16 6 2 504 110T r l r n e P a n e l (Cab D o o r , LH)10009662 310 001C e n t e r S a s h (RH)10010662 310 011C e n t e r S a s h (LH)100116 6 1 102 090Run Channel ( C e n t e r S a s h )206 6 1 102 030Run Channel ( C e n t e r S a s h )20661 102 080Run Channel (Door Window)2661 102 020Run q h a n n e l (Door Window)2662 200 041Side G l a s s (Cab D o o r , RH)1662 200 190Slde G l a s s (Cab D o x , RH)16 6 2 200 051Slde G l a s s (Cab D o o r , LH)16 6 2 200 200Slde G l a s s (Cab D o o r , LH)1661 101 070G l a s s Channel (Outer -RH)1661 101 020G l a s s Channel (Outer -RH)16 6 1 101 080G l a s s Channel (Outer - L H )16 6 1 101 030G l a s s Channel (Outer - L H )1176 6 1 101 090G l a s s Channel (Lnner-RH)1661 101 040G l a s s Channel (Inner-RH)1186 6 1 101 100G l a s s Channel (Inner -LH)16 6 1 101 050G l a s s Channel ( I n n e r - L H )1190 1 6 605 120Bolt220515 730 230Cl1p180021116 013 481Cover1000226 6 1 105 160Weather S t r i p (Cab D o o r , RH)10023661 105 170Weather S t r i p (Cab D o o r , LH)10024043 105 120Screw25032 005 000Spring Washer826031 005 000Washer827662 414 042P i v o t (Ventilator, Upper -RH)16 6 2 414 081P i v o t ( V e n t i l a t o r , Upper-RH)16 6 2 414 052P i v o t (Ventilator, Upper -LH)16 6 2 414 091P i v o t ( V e n t i l a t o r , UDDer-LH)11213141516/I2800000000000000160000
CAB DOOR (PART 1)PartNumberNomenclature662 400 042Ventilator (Cab Door, RH)662 400 142Ventilator (Cab Door, RH)662 400 052Ventilator (Cab Door, LH)662 400 152Ventilator (Cab D o o r , LH)662 415 080Lock Handle (RH)662 415 090Lock Handle (LH)662 403 010Rivet (Oval Head)662 401 020Weather S t r i p (Ventilator, RH)662 401 030Weather S t r i p (Ventxiator, LH)662 402 030Washer662 402 040Washer (Nylon)021 706 000Nut116 401 090Coil Spring662 425 010Stopper (Door Ventilator)662 414 100P i v o t (Ventilator, Lower -RH)662 414 110P i v o t (Ventilator, Lower -LH)116 408 191Shaft (Ventilator Hinge)515 601 411Packing (Door Ventilator)041 108 200Screw034 008 O O CLo
2-1. Mark 0 means the parts used. 2-2. The columns of Model are as follaws. TV P T .V . -.*-.Truck & Van Series. TS 5V S AC Y P -. . . . Sedan Series. 7 \ -K111L Sedan Young S Kl 1 1 L Sedan Auto-Clutch KlllL Sedan K163L 5-D Van K153L Truck 3. Be sure to specify the Model number when ordering the parts. 4. Abbreviations used in this book.
