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—PRODUCT BROCHURECyberex PowerBuilt Industrial UPSUninterruptible power supply system10–80kVA

2C Y B E R E X P O W E R B U I LT I N D U S T R I A L U P S—The Cyberex PowerBuilt is a trueonline double-conversion industrialUPS designed to support thecontinuing demand fromdownstream refining andpetrochemicals, upstream oil andgas, power generation, and thegrowing regulatory and safetyneeds of today’s industrialcomplexes.

3—Cyberex PowerBuilt Industrial UPS—Power quality detection in theCyberex PowerBuilt The PowerBuilt Series UPS is designed to UL 1778safety and IEC 62040-3 performance standards;and therefore, it can be scaled to meet changingelectrical requirements and is adaptable to themost stringent technical specification.The newly developed intelligent control logicinternal to the PowerBuilt industrial UPS is thesilent sentry that continuously safeguards thesystem to ensure uninterrupted operation. It isequipped with an unmatched user interface withfull-color touch screen GUI for self-guided,serviceability with minimal engagement, and thelatest communication protocols. It also features apatented digital static transfer switch design,which enhances system performance throughincreased redundancy and reliability. The fullyrated switch provides better protection ofcritical loads from input power transients andinterruptions by eliminating any single pointof failure.The conventional zero-crossing methods used forfault detection require multiple measuring periodsthat must be computed over phase noise. ThePowerBuilt UPS phase-locked loops (PLL) controlsystem is a proprietary correlation method thatenables precise measurements of an input/outputwaveform, resulting in shorter measurementperiods and rapid reaction to protect the criticalload during a power quality event.Power quality event detected in 3 ms10.50-0.5Line voltage event-100.020.04Time(s)0.06Figure 1: System reacting to a power quality event0.080.1

4C Y B E R E X P O W E R B U I LT T M I N D U S T R I A L U P S—Robust industrial design—High overload capacity on inverterThe threat of lost production or the possibility of damage to work inprocess is a central manufacturing concern. The Cyberex PowerBuilt industrial UPS features an innovative IGBT based pulse-width modulation(PWM) inverter design that employs active current limitation for highershort circuit tolerance. The active short-circuit method ensures the bestpossible current clearing waveform, while still protecting the inverterfrom catastrophic failure. In the event of a load side short circuit or overcurrent that cannot be supplied by the inverter, the UPS logic will transferaway from the active inverter source, thereby preventing the faultcondition from damaging the inverter.—Hardware Static switchCB159F201F202Static ass UPS modules37"PowerBuilt 10–40kVAStandard37"25"PowerBuilt 10–40kVA with RMBSOptional80"PowerBuilt 40–80kVAIncluded RMBS standard

5—Standard featuresDesign IGBT-based PWM inverter Digital signal processing (DSP) for all controlmechanisms Full-color touch screen monitor panel, 10.4" VGATFT LED Full isolation – input/output transformers Fully rated static switch Maintenance bypass switch Superior short-circuit detection UV shunt trip on battery disconnect Alternate source input breaker Phase-locked loops for higher reliability Redundant design with no single point of failureCommunications RS-485 (modbus two/four wire) port. ModbusRTU & ASCII USB service port EPO input TCP (modbus/TCP)Construction Vermin shield Wire markers Redundant system cooling Enclosure powder coating in ANSI 61 grayMimic/LED indications 1% accuracy digital metering Alarm assembly with local LEDs for:– On inverter– On static bypass– On battery– MBS normal– Check battery– Battery undervoltage– Battery overvoltage– Overload– Fan failure– Rectifier AC input undervoltage– Cabinet overtemperature– Alternate AC input– Undervoltage– Heatsink overtemperature– Out of sync– Summary alarm Breaker position package Inverter input DC bus voltmeter Battery to ground fault alarm Battery not available alarm—Optional features Drip shield (only covers exhaust fans) Bottom cable entry Fungus treatment Lexan shield (terminal power) IR scanning port S tainless steel nameplate with stainless steelscrews SIS wire Seismic bracing B locking diode Battery temperature compensation Burn-in 12, 24, 72 hour Certified test reports Approval drawings MBS solenoid lock on out-of-sync M BS solenoid lock on customer-definedprecondition Parallel redundant configuration E xternal maintenance bypass cabinet –freestanding(standard for 40–80kVA UPS systems) A nalog voltmeter in bypass cabinet Analog ammeter in bypass cabinet E xternal DC battery fused disconnect or circuitbreaker—Mimic displayPowerBuiltTMService PortOn InverterOn Static BypassMBS NormalOn BatteryCheck BatteryBattery UndervoltageBattery Voltage LowBattery OvervoltageOverloadFan FailureRectifier AC InputUndervoltageCabinet OverTemperatureAlternate AC InputUndervoltageHeat Sink OverTemperatureOut of SyncSummary Alarm

C Y B E R E X P O W E R B U I LT T M I N D U S T R I A L U P S6—Technical specificationsAC input60HzAC output60HzInput voltage480VAC (3W G)Consult factory for additional voltagesOutput voltages120V, 2W GConsult factory for additional voltagesMax input current @ rated load (nominal VAC)Output current (nominal)(10kVA/8kW)21A @ 480VAC(10kVA/8kW)83A @ 120VAC(15kVA/12kW)32A @ 480VAC(15kVA/12kW)125A @ 120VAC(20kVA/16kW)42A @ 480VAC(20kVA/16kW)167A @ 120VAC(30kVA/24kW)63A @ 480VAC(30kVA/24kW)250A @ 120VAC(40kVA/32kW)84A @ 480VAC(40kVA/32kW)333A @ 120VAC(50kVA/40kW)107A @ 480VAC(50kVA/40kW)417A @ 120VAC(60kVA/48kW)129A @ 480VAC(60kVA/48kW)500A @ 120VAC(80kVA/64kW)172A @ 480VAC(80kVA/64kW)666A @ 120VACInput voltage range 10, -20%VAC from nominalInput power factor0.75 @ full load and nominalCurrent walk-inTHDiVoltage regulation 0.5% steady state for 0 to 100% loadchangeUp to full load in 10 secondsTransient response max. 15% for a 100% load step30–35% typicalRecoveryReturn to within 1% of nominal within 16 msVoltage distortion120VDC (60 cells nominal)240VDC (120 cells nominal)Linear loads: 2% @100% loadNon-linearloads: 4% @100% loadOverloadUp to 150% for 10 minutes105–140VDC/210–280VDCOverload static bypass1000% for 0.1 secondsDC regulation 1% over full loadFrequency60HzDC ripple 1% RMS of the DC battery voltage at100% load with battery connectedFrequency stability 0.01%Frequency slew rateFactory set 1Hz/s, user adjustable range:0.2 – 100Hz/sDC bus/batteryDC voltage (nominal)DC rangeDC/AC efficiency86% (typical)DC end volts1.75V/cell end voltsWeight10kVA120/240VDC – 1,365 lbs (620 kg)65dBA typical at 3 meters with redundant fans15kVA120/240VDC – 1,650 lbs (749 kg)0–40 C20kVA120/240VDC – 1,650 lbs (749 kg)Relative humidity5–95% non-condensing30kVA120/240VDC – 1,850 lbs (840 kg)Enclosure protectionNEMA 1 (IP21)40kVAAccessNo rear or side access required for operationsor maintenance120VDC – 2,700 lbs (1224 kg)240VDC – 2,125 lbs (964 kg)EnvironmentalAcoustical noise levelOperating temperature50kVA120/240VDC – 2,900 lbs (1315 kg)On-line double conversion Typical 83% (kW out/kW in)(measurementstaken without battery) efficiency60kVA120/240VDC – 3,495 lbs (1585 kg)80kVA240VDC – 4,345 lbs (1971 kg)CoolingEnclosure dimensionsAir cooled with redundant cabinet fansHeat rejection10kVA – 40kVA*37" (w) x 34.25" (d) x 81.5" (h)(*40kVA/240VDC only)40kVA – 80kVA80" (w) x 38.25" (d) x 81.5" (h)(10kVA/8kW)7,000 Btu/Hr(15kVA/12kW)10,500 Btu/Hr(20kVA/16kW)14,000 Btu/HrSafety and acceptance(30kVA/24kW)21,000 Btu/Hr(40kVA/32kW)28,000 Btu/Hr(50kVA/40kW)35,000 Btu/Hr(60kVA/48kW)42,000 Btu/Hr UL-1778 CSA C22.2 no.107.3-05 Compliant to IEC 62040-2, category 3 IEC 62040-3 dynamic output classification 1 – sensitive critical loads ANSI/NFPA 70 (2014) – conductors(80kVA/64kW)56,000 Btu/HrOperating altitudeUp to 1000 meters w/o derating loadStandard paintANSI 61

7Circuit breakers/fuse z250AF/30AT250AF/50AT250AF/80AT250AF/80ATCB 201 – AF/AT 2480VF 202 – Rating 250A60Hz250A250A250A400ACB 154, 159 – Rating (AF)120VACCB 202 – Rating uit breakers/fuse sizes1CB 201 – AF/AT 2480VF 202 – Rating A–60Hz600A250A400A400ACB 154, 159 – Rating (AF)120VACCB 202 – Rating Reference section 3.1.1 – elements of the systemAF breaker frame rating AT breaker trip rating—ServicesA well-maintained power protection system willensure the integrity and availability of power tocritical installations, 24 hours a day, week afterweek, year after year without fail. ABB offersthe most comprehensive and cost-effectiveservice available – ensuring the UPS and othercomplementary products of your powerprotection system are expertly maintained on aregular basis and are always ready and able tosupport your critical business load. From initialcontact, through installation, commissioningand maintenance to disposal, ABB provides itscustomers with an unrivalled single source forall their power protection service needs.–600A

—Power Protection5900 Eastport BoulevardRichmond, VA 23231-4453 USATel: 1 800 292 3739Fax: 1 804 236 4047 Copyright 2018 Thomas and Betts Power Solutions, LLC. All rights reserved.Specifications subject to change without notice.D00BRO-UPS-MK-0083Additional informationWe reserve the right to make technicalchanges to the product and to theinformation in this document withoutnotice. The agreed conditions at the timeof the order shall apply. ABB assumes noresponsibility for any errors or omissionsthat may appear in this document. Wereserve all rights in this document and inthe information contained therein.Without prior written approval from ABB,reproduction, disclosure to third partiesor use of any information, in whole or inpart, is strictly forbidden.120618abb.com

Cyberex PowerBuilt Industrial UPS — Power quality detection in the Cyberex PowerBuilt The PowerBuilt Series UPS is designed to UL 1778 safety and IEC 62040-3 performance standards; and therefore, it can be scaled to meet changing electrical requirements and is adaptable to the most stringent technical specification.