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TWC 9400HandbookSignal converter for mass flowmetersElectronic Revision:ER 2.0.2xThe documentation is only complete when used in combination with the relevantdocumentation for the flow sensor.
: IMPRINT ::::::::::::::::::::::::::::::::::::::::::Notices and TrademarksCopyright 2017 by HoneywellWARRANTY/REMEDYHoneywell warrants goods of its manufacture as being free of defective materials and faultyworkmanship. Contact your local sales office for warranty information. If warranted goods arereturned to Honeywell during the period of coverage, Honeywell will repair or replace withoutcharge those items it finds defective. The foregoing is Buyer's sole remedy and is in lieu of allother warranties, expressed or implied, including those of merchantability and fitness for aparticular purpose. Specifications may change without notice. The information we supply isbelieved to be accurate and reliable as of this printing. However, we assume no responsibility forits use.While we provide application assistance personally, through our literature and the Honeywellweb site, it is up to the customer to determine the suitability of the product in the application.Honeywell Process Solutions1250 W Sam Houston Pkwy SHouston, TX 770422www.honeywellprocess.com34-VF-25-117 iss.1 GLO July 17 US
ABOUT THIS DOCUMENTTWC 9400AbstractThis document provides descriptions and procedures for the Installation, Configuration,Operation, and Troubleshooting of your device.ContactsWorld Wide Web:The following lists Honeywell’s World Wide Web sites that will be of interest to ourcustomers.Honeywell OrganizationWWW Address (URL)Honeywell Corporatewww.honeywellprocess.comHoneywell Process ical t us by telephone at the numbers listed below.OrganizationPhone NumberGlobalTechnical Support: 1-800-423-9883Outside United States:Technical Support: 001-215/641-3610Customer Service34-VF-25-117 iss.1 GLO July 17 US1-800-343-0228www.honeywellprocess.com3
ABOUT THIS DOCUMENT4TWC 9400www.honeywellprocess.com34-VF-25-117 iss.1 GLO July 17 US
CONTENTSTWC 94001 Safety instructions1.11.21.31.49Software history . 9Intended use . 10CE certification . 10Safety instructions from the manufacturer . 111.4.11.4.21.4.31.4.41.4.5Copyright and data protection . 11Disclaimer . 11Product liability and warranty . 12Information concerning the documentation. 12Warnings and symbols used. 131.5 Safety instructions for the operator. 132 Device description152.1 Scope of delivery. 152.2 Device description . 162.2.1 Field housing. 172.3 Nameplates . 182.3.1 Example of a nameplate . 182.3.2 Electrical connection data of inputs/outputs (example of basic version). 193 Installation3.13.23.33.43.53.621General notes on installation . 21Storage . 21Transport . 21Installation specifications . 21Mounting of the compact version. 22Mounting the field housing, remote version . 223.6.1 Pipe mounting . 223.6.2 Wall mounting . 233.6.3 Turning the display of the field housing version . 244 Electrical connections4.14.24.34.425Safety instructions. 25Important notes on electrical connection. 25Signal cable requirements . 26Connecting the signal cables . 274.4.1 Connection of signal cable - field housing and connection box for flow sensor . 274.4.2 Connection diagram. 294.5 Grounding the flow sensor . 294.6 Connecting power - all housing variants . 304.7 Inputs and outputs, overview . 314.7.14.7.24.7.34.7.4Combinations of the inputs/outputs (I/Os) . 31Description of the CG number . 32Fixed, non-alterable input/output versions. 33Alterable input/output versions. 3434-VF-25-117 iss.1 GLO July 17 USwww.honeywellprocess.com5
CONTENTSTWC 94004.8 Description of the inputs and outputs. 354.8.14.8.24.8.34.8.4Current output . 35Pulse output and frequency output . 36Status output and limit switch . 37Control input . 384.9 Electrical connection of the inputs and outputs . 394.9.1 Field housing, electrical connection of the inputs and outputs . 394.9.2 Laying electrical cables correctly. 404.10 Description of the inputs and outputs . 414.10.14.10.24.10.34.10.44.10.5Important notes. 41Description of the electrical symbols . 42Modular inputs/outputs and bus systems . 43Ex i inputs/outputs . 51HART connection . 545 Start-up575.1 Switching on the power . 575.2 Starting the signal converter . 576 Operation596.1 Display and operating elements . 596.1.16.1.26.1.36.1.46.1.5Display in measuring mode with 2 or 3 measured values . 61Display for selection of submenu and functions, 3 lines . 61Display when setting parameters, 4 lines . 62Display when previewing parameters, 4 lines. 62Using an IR interface (option) . 636.2 Menu structure . 646.3 Function tables . 686.3.16.3.26.3.36.3.4Menu "Quick Setup" . 68Menu "Test". 70Menu "Setup" . 72Set free units. 866.4 Calibration functions . 876.4.1 Zero calibration (C1.1.1 Calibrate Zero) . 876.4.2 Density calibration (C1.2.1 Calibrate Density). 896.4.3 Temperature/density tables . 916.5 Measurement functions . 946.5.16.5.26.5.36.5.4Flow (C1.1.0 Flow). 94Density (C1.2.0 Density) . 96System control (C1.4.0 System Control). 97Detection of 2 phase flow. 986.6 I/O configuration . 996.6.16.6.26.6.36.6.46.6.56.6.66Damp output signals . 99Suppress small flow rates . 99Polarity of measurement . 100Current output . 100Alarm signalling via current outputs. 101Pulse output and batching applications . 101www.honeywellprocess.com34-VF-25-117 iss.1 GLO July 17 US
CONTENTSTWC 94006.7 Display configuration. 1026.7.1 Optical keys (C5.3.0 Optical Keys). 1026.7.2 Backlight (C5.4.0 Backlight) . 1026.8 Configuration management (C6.3.0 Config. Management) . 1026.8.16.8.26.8.36.8.4Load and save configuration (C6.3.2 & C6.3.1). 102Factory reset (C6.3.3 Factory Reset) . 102Change log (B1.2.0 Change Log). 103Locking of configuration . 1036.9 Special functions . 1056.10 SIL configuration (only for SIL capable devices). 1056.11 Testing of device installation (B3.0.0 Simulation). 1056.12 Diagnostic information and status messages . 1066.12.1 Status groups (C6.6.0 Status Groups). 1076.12.2 Status log (B1.1.0 Status Log). 1086.12.3 Reset errors (A2.1.0 Reset Errors) . 1087 Service1097.1 Replacing the signal converter electronics . 1097.2 Driver or sensor coil fault . 1107.2.17.2.27.2.37.2.4VersaFlow Coriolis 100 . 110VersaFlow Coriolis 200 . 111VersaFlow Coriolis 6000 . 112VersaFlow Coriolis 1000 . 1137.3 Spare parts availability. 1147.4 Availability of services . 1147.5 Returning the device to the manufacturer. 1147.5.1 General information. 1147.5.2 Form (for copying) to accompany a returned device. 1157.6 Disposal . 1158 Technical data1178.1 Measuring principle. 1178.2 Technical data. 1178.3 Dimensions and weight . 1288.3.1 Housing . 1288.3.2 Mounting plate of field housing . 1289 Description of HART interface1299.1 General description . 1299.2 Software history . 1299.3 Connection variants. 1309.3.1 Point-to-Point connection - analogue / digital mode. 1319.3.2 Multi-Drop connection (2-wire connection) . 1329.3.3 Multi-Drop connection (3-wire connection) . 1339.4 Inputs/outputs and HART dynamic variables and device variables. 13434-VF-25-117 iss.1 GLO July 17 USwww.honeywellprocess.com7
CONTENTS8TWC 9400www.honeywellprocess.com34-VF-25-117 iss.1 GLO July 17 US
SAFETY INSTRUCTIONS 1TWC 94001.1 Software historyThe "Electronic Revision" (ER) is consulted to document the revision status of electronicequipment according to NE 53 for all GDC devices. It is easy to see from the ER whethertroubleshooting or larger changes in the electronic equipment have taken place and how thathas affected the compatibility.Changes and effect on compatibility1Downwards compatible changes and fault repair with no effect on operation (e.g. spellingmistakes on display)2-Downwards compatible hardware and/or software change of interfaces:3-HHART PPROFIBUSFFoundation FieldbusMModbusNPROFINET IOXall interfacesDownwards compatible hardware and/or software change of inputs and outputs:ICurrent outputF, PFrequency / pulse outputSStatus outputCControl inputCICurrent inputXall inputs and outputs4Downwards compatible changes with new functions5Incompatible changes, i.e. electronic equipment must be changed.INFORMATION!In the table below, "x" is a placeholder for possible multi-digit alphanumeric combinations,depending on the available version.Release dateElectronic RevisionChanges andcompatibilityDocumentation2017ER 2.0.0xInitial versioniss.1 GLO July 17 USTable 1-1: Software changes and effect on compatibility34-VF-25-117 iss.1 GLO July 17 USwww.honeywellprocess.com9
1 SAFETY INSTRUCTIONSTWC 94001.2 Intended useThe mass flowmeters are designed exclusively to directly measure mass flow rates, productdensity and temperature as well to indirectly measure parameters such as the total volume andconcentration of dissolved substances as well as the volume flow rate.DANGER!For devices used in hazardous areas, additional safety notes apply; please refer to the Exdocumentation.CAUTION!For devices used in SIL applications, additional safety notes apply. For detailed information referto the "Safety manual".WARNING!If the device is not used according to the operating conditions (refer to chapter "Technical data"),the intended protection could be affected.INFORMATION!This device is a Group 1, Class A device as specified within CISPR11:2009. It is intended for use inindustrial environment. There may be potential difficulties in ensuring electromagneticcompatibility in other environments, due to conducted as well as radiated disturbances.1.3 CE certificationCE markingThis device conforms with the most recent and up to date versions of the following: EMC DirectiveATEX DirectiveLow Voltage DirectivePressure Equipment DirectiveThe manufacturer declares conformity and the device carries the CE mark.10www.honeywellprocess.com34-VF-25-117 iss.1 GLO July 17 US
SAFETY INSTRUCTIONS 1TWC 94001.4 Safety instructions from the manufacturer1.4.1 Copyright and data protectionThe contents of this document have been created with great care. Nevertheless, we provide noguarantee that the contents are correct, complete or up-to-date.The contents and works in this document are subject to copyright. Contributions from thirdparties are identified as such. Reproduction, processing, dissemination and any type of usebeyond what is permitted under copyright requires written authorisation from the respectiveauthor and/or the manufacturer.The manufacturer tries always to observe the copyrights of others, and to draw on works createdin-house or works in the public domain.The collection of personal data (such as names, street addresses or e-mail addresses) in themanufacturer's documents is always on a voluntary basis whenever possible. Wheneverfeasible, it is always possible to make use of the offerings and services without providing anypersonal data.We draw your attention to the fact that data transmission over the Internet (e.g. whencommunicating by e-mail) may involve gaps in security. It is not possible to protect such datacompletely against access by third parties.We hereby expressly prohibit the use of the contact data published as part of our duty to publishan imprint for the purpose of sending us any advertising or informational materials that we havenot expressly requested.1.4.2 DisclaimerThe manufacturer will not be liable for any damage of any kind by using its product, including,but not limited to direct, indirect or incidental and consequential damages.This disclaimer does not apply in case the manufacturer has acted on purpose or with grossnegligence. In the event any applicable law does not allow such limitations on implied warrantiesor the exclusion of limitation of certain damages, you may, if such law applies to you, not besubject to some or all of the above disclaimer, exclusions or limitations.Any product purchased from the manufacturer is warranted in accordance with the relevantproduct documentation and our Terms and Conditions of Sale.The manufacturer reserves the right to alter the content of its documents, including thisdisclaimer in any way, at any time, for any reason, without prior notification, and will not be liablein any way for possible consequences of such changes.34-VF-25-117 iss.1 GLO July 17 USwww.honeywellprocess.com11
1 SAFETY INSTRUCTIONSTWC 94001.4.3 Product liability and warrantyThe operator shall bear responsibility for the suitability of the device for the specific purpose.The manufacturer accepts no liability for the consequences of misuse by the operator. Improperinstallation or operation of the devices (systems) will cause the warranty to be void. Therespective "Standard Terms and Conditions" which form the basis for the sales contract shallalso apply.1.4.4 Information concerning the documentationTo prevent any injury to the user or damage to the device it is essential that you read theinformation in this document and observe applicable national standards, safety requirementsand accident prevention regulations.If this document is not in your native language and if you have any problems understanding thetext, we advise you to contact your local office for assistance. The manufacturer can not acceptresponsibility for any damage or injury caused by misunderstanding of the information in thisdocument.This document is provided to help you establish operating conditions, which will permit safe andefficient use of this device. Special considerations and precautions are also described in thedocument, which appear in the form of icons as shown below.12www.honeywellprocess.com34-VF-25-117 iss.1 GLO July 17 US
SAFETY INSTRUCTIONS 1TWC 94001.4.5 Warnings and symbols usedSafety warnings are indicated by the following symbols.DANGER!This warning refers to the immediate danger when working with electricity.DANGER!This warning refers to the immediate danger of burns caused by heat or hot surfaces.DANGER!This warning refers to the immediate danger when using this device in a hazardous atmosphere.DANGER!These warnings must be observed without fail. Even partial disregard of this warning can lead toserious health problems and even death. There is also the risk of seriously damaging the deviceor parts of the operator's plant.WARNING!Disregarding this safety warning, even if only in part, poses the risk of serious health problems.There is also the risk of damaging the device or parts of the operator's plant.CAUTION!Disregarding these instructions can result in damage to the device or to parts of the operator'splant.INFORMATION!These instructions contain important information for the handling of the device.LEGAL NOTICE!This note contains information on statutory directives and standards. HANDLINGThis symbol designates all instructions for actions to be carried out by the operator in thespecified sequence.i RESULTThis symbol refers to all important consequences of the previous actions.1.5 Safety instructions for the operatorWARNING!In general, devices from the manufacturer may only be installed, commissioned, operated andmaintained by properly trained and authorized personnel.This document is provided to help you establish operating conditions, which will permit safe andefficient use of this device.34-VF-25-117 iss.1 GLO July 17 USwww.honeywellprocess.com13
1 SAFETY INSTRUCTIONS14TWC 9400www.honeywellprocess.com34-VF-25-117 iss.1 GLO July 17 US
DEVICE DESCRIPTION 2TWC 94002.1 Scope of deliveryINFORMATION!Inspect the packaging carefully for damages or signs of rough handling. Report damage to thecarrier and to the local office of the manufacturer.INFORMATION!Do a check of the packing list to make sure that you have all the elements given in the order.INFORMATION!Look at the device nameplate to ensure that the device is delivered according to your order.Check for the correct supply voltage printed on the nameplate.Figure 2-1: Scope of delivery1 Device in the version as ordered2 Documentation (calibration protocol, factory and material certification if ordered, CD-ROM with product documentation for flow sensor and signal converter)3 Signal cable (only for remote version)Flow sensorFlow sensor signal converter TWC 9400CompactRemote field housingVersaFlow Coriolis 100100 TWC 9400 C100 TWC 9400 FVersaFlow Coriolis 200200 TWC 9400 C200 TWC 9400 FVersaFlow Coriolis 10001000 TWC 9400 C1000 TWC 9400 FVersaFlow Coriolis 60006000 TWC 9400 C6000 TWC 9400 FTable 2-1: Signal converter/flow sensor combination possibilities34-VF-25-117 iss.1 GLO July 17 USwww.honeywellprocess.com15
2 DEVICE DESCRIPTIONTWC 94002.2 Device descriptionThe mass flowmeters are designed exclusively to directly measure mass flow rates, productdensity and temperature as well to indirectly measure parameters such as the total volume,concentration of dissolved substances and the volume flow rate.Your measuring device is supplied ready for operation. The factory settings for the operatingdata have been made in accordance with your order specifications.The following versions are available: Compact version (the signal converter is mounted directly on the flow sensor) Remote version (electrical connection to the flow sensor via field current and signal cable)Figure 2-2: Versions with bent tube1 Compact version2 Flow sensor with connection box3 Field housingFigure 2-3: Versions with straight tube1 Compact version2 Flow sensor with connection box3 Field housing16www.honeywellprocess.com34-VF-25-117 iss.1 GLO July 17 US
DEVICE DESCRIPTION 2TWC 94002.2.1 Field housingFigure 2-4: Construction of the field housing12345678Cover for electronics and displayCover for power supply and inputs/outputs terminal compartmentCover for flow sensor terminal compartmentCable entry for flow sensor signal cableCable entry for flow sensor field current cableCable entry for power supplyCable entry for inputs and outputsMounting plate for pipe and wall mountingINFORMATION!Each time a housing cover is opened, the thread should be cleaned and greased. Use only resinfree and acid-free grease.Ensure that the housing gasket is properly fitted, clean and undamaged.34-VF-25-117 iss.1 GLO July 17 USwww.honeywellprocess.com17
2 DEVICE DESCRIPTIONTWC 94002.3 NameplatesINFORMATION!Look at the device nameplate to ensure that the device is delivered according to your order.Check for the correct supply voltage printed on the nameplate.2.3.1 Example of a nameplateFigure 2-5: Example of a nameplate1234567818Approvals-related information: Ex approval, EC type test certificate, hygienic approvals, etc.Approvals-related thresholdsAdditional information on documentation, calibration and patentsProtection categoryElectrical connection dataSoftware and hardware revision (Electronics Revision), CG number, order number for signal converter and flow sensorProduct designationManufacturer addresswww.honeywellprocess.com34-VF-25-117 iss.1 GLO July 17 US
DEVICE DESCRIPTION 2TWC 94002.3.2 Electrical connection data of inputs/outputs (example of basic version)Figure 2-6: Example of a nameplate for electrical connection data of inputs and outputs12
TWC 9400 34-VF-25-117 iss.1 GLO July 17 US www.honeywellprocess.com Abstract This document provides descriptions and procedures for the Installation, Configuration, Operation, and Troubleshooting of your device. Contacts World Wide Web: The following lists Honeywell's World Wide Web sites that will be of interest to our customers. Telephone:
