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PERFECT HARMONY SERIESADJUSTABLE SPEEDAC MOTOR DRIVE(200 hp through 2000 hp)USER’S MANUALManual Number: 902184February 1999Version 1.0 NBHROBICONA Subsidiary of High Voltage Engineering Corporation500 Hunt Valley Road, New Kensington, PA, USA, 15068Phone: 724-339-9500Fax:724-339-8100Web: www.robicon.comCustomer Support Phone:Customer Support Fax:Customer Support E-mail:724-339-9501 (24-hours)724-339-9507support@robicon.com
This user’s manual applies to all third generation (reduced cabinet size) air-cooled ROBICON Perfect Harmonyadjustable-speed AC motor drives that are rated from 200 HP through 2000 HP. For information on liquid-cooledPerfect Harmony Drives, refer to manual number 902463. For information on original air-cooled Perfect Hamronydrives, refer to manual number 902330. Perfect Harmony units discussed in this manual use high voltage cellswhich accept 690 VAC.This manual corresponds to Perfect Harmony software version 1.13.Perfect Harmony is a product line of AC motor drives from ROBICON.1CELL.EXE, CMP.EXE and REVCMP.EXE are copyrighted software programs from ROBICON.MS-DOS and Windows are registered trademarks of Microsoft Corporation.IBM and PS/2 are registered trademarks of International Business Machines Corporation.Data Highway, Data Highway Plus, PLC, RIO and Device Net are trademarks of Allen-Bradley Company, Inc.Genius I/O is a registered trademark of General Electric Corporation.Auto MAX and DCS Network are registered trademarks of Reliance Corporation.Centronics standard was developed by Centronics Corporation/Genicom Corporation.Edited by: David ShuttsCopyright 1999 - ROBICONPerfect Harmony Series User’s Manual (200-2000 hp 3rd Generation)Revision History:Rev 1.002/08/99 1999 by ROBICON. No portion of this document may be reproduced either mechanically or electronically without the prior consent of ROBICON.
Perfect Harmony (200-2000 hp)Table of ContentsTABLE OF CONTENTSABOUT THIS MANUALCHAPTER 1: INTRODUCTION1.1.1.2.1.3.1.4.1.5.1.6.Goals and Objectives . 1-1Target Audience. 1-2Introduction to the Perfect Harmony . 1-21.3.1. Clean Power Input . 1-31.3.2. High Power Factor, Nearly Perfect Sinusoidal Input Currents. 1-31.3.3. Nearly Perfect Sinusoidal Output Voltages. 1-4Features. 1-4Cell Specifications . 1-5Safety Issues . 1-7CHAPTER 2: ELECTRICAL COMPONENTS2.1.2.2.2.3.2.4.2.5.Introduction. 2-1The Cell Control System. 2-1The Master Control System . 2-1The Power Circuit. 2-4Specifications. 2-7CHAPTER 3: THEORY3.1.3.2.Introduction. 3-1Theory - The Power Circuit . 3-2CHAPTER 4: THE KEYPAD AND DISPLAY INTERFACE4.1.4.2.Introduction. 4-1The Standard Keypad . 4-14.2.1. Fault Reset Button . 4-34.2.2. Automatic Button . 4-34.2.3. Manual Stop Button. 4-34.2.4. Manual Start Button . 4-34.2.5. The 0-9 Buttons . 4-44.2.6. The Enter/Cancel Button . 4-64.2.7. Shift Function Buttons. 4-64.2.8. Arrow Buttons . 4-74.2.9. Diagnostic Indicators. 4-104.2.10. The Display . 4-10CHAPTER 5: PARAMETER OVERVIEW5.1.5.2.5.3.Menu Descriptions. 5-1Motor Menu [1] Options. 5-45.2.1. Motor Parameter Submenu [11] B . 5-45.2.2. Encoder Submenu [12] V . 5-55.2.3. Motor Flux Submenu [13] V . 5-6Drive Menu [2] Options. 5-85.3.1. Drive Parameter Submenu [14] B . 5-85.3.2. Speed Setup Submenu [15] . 5-105.3.3. Torque Reference Submenu [16] B . 5-11Version 1.0 (902184)ROBICONiii
Table of ContentsPerfect Harmony (200-2000 hp)5.3.4. Ramp Setup Submenu [17] B. 5-125.3.5. Potentiometer Setup Submenu [18] B . 5-145.3.6. Timebase Setup Submenu [19] B. 5-155.3.7. Hour Meter Setup Submenu [50] B . 5-155.3.8. Hardware Scale Submenu [20] B . 5-165.3.9. Cell Submenu [21] B . 5-165.3.10. Transfer Submenu [200] T . 5-175.4. Stability Menu [3] Options . 5-185.4.1. Current Loop Setup Submenu [22] V . 5-185.4.2. Vector Control Tune Submenu [23] V . 5-195.4.3. Standard Control Setup Submenu [24] S . 5-205.4.4. Control Loop Test Submenu [25] B . 5-245.5. Auto Menu [4] Options. 5-255.5.1. Speed Profile Submenu [26] B . 5-265.5.2. Speed Setpoint Submenu [27] B . 5-275.5.3. Critical Speed Submenu [28] B . 5-285.5.4. Comparator Setup Submenu [29] B . 5-295.5.5. PID Select Submenu [48] B . 5-305.6. Main Menu [5] Options . 5-315.6.1. Motor Menu [1] . 5-315.6.2. Drive Menu [2] . 5-315.6.3. Stability Menu [3]. 5-325.6.4. Auto Menu [4] . 5-325.6.5. Log Control Menu [6] . 5-325.6.6. Drive Protect Menu [7]. 5-325.6.7. Meter Menu [8]. 5-325.6.8. Communications Menu [9]. 5-325.6.9. The Security System Overview . 5-325.6.10. Enter Security Code Function. 5-335.6.11. Change Security Code Function . 5-335.6.12. Security Edit Menu [0] . 5-345.7. Log Control Menu [6] Options . 5-345.7.1. Memory Functions Submenu [30] B . 5-345.7.2. Diagnostic Log Submenu [31] B . 5-355.7.3. Historic Log Submenu [32] B . 5-365.7.4. Fault Log Submenu [33] B . 5-375.8. Drive Protect Menu [7] Options . 5-385.8.1. Overload Submenu [34] . 5-385.8.2. Limit Submenu [35] V . 5-405.9. Meter Menu [8] Options . 5-425.9.1. Analog I/O Setup Submenu [36] B . 5-425.9.2. A
Manual Number: 902184 February 1999 Version 1.0 NBH ROBICON A Subsidiary of High Voltage Engineering Corporation 500 Hunt Valley Road, New Kensington, PA, USA, 15068 Phone: 724-339-9500 Customer Support Phone: 724-339-9501 (24-hours) Fax: 724-339-8100 Customer Support Fax: 724-339-9507 Web: www.robicon.com Customer Support E-mail: support@robicon.com. This user’s manual
