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Commodity – Siglum - ReferenceAirbus Use of NadcapEASA Workshop – May 10, 2011Presented byPascal Blondet - PDQCDate
Use menu "View - Header & Footer" for Presentation title - Siglum - ReferenceSummary1. What is Nadcap?2. How Airbus is controlling Nadcap?Page 2 AIRBUS S.A.S. All rights reserved. Confidential and proprietary document.month 200X
Use menu "View - Header & Footer" for Presentation title - Siglum - ReferenceSummary1. What is Nadcap?2. How Airbus is controlling Nadcap?Page 3 AIRBUS S.A.S. All rights reserved. Confidential and proprietary document.month 200X
Use menu "View - Header & Footer" for Presentation title - Siglum - Referencemonth 200XWhat is Nadcap? The leading, worldwide cooperative program of major companiesdesigned to manage a cost effective consensus approach tospecial processes and products and provide continualimprovement within the aerospace industry by Promoting and supporting common standards worldwide Implementing common auditing and accreditationprocess More than 60 Subscribing Primes (50% Americas, 50% Europe)More than 4 000 Audits conducted per yearMore than 4200 active supplier/process accreditationsAbout 80 Auditors (FTE)Page 4 AIRBUS S.A.S. All rights reserved. Confidential and proprietary document.
Use menu "View - Header & Footer" for Presentation title - Siglum - Referencemonth 200XNadcap CommoditiesSpecial Processes Nondestructive Testing (NDT) Metallic Material Testing Laboratories (MTL) Non Metallic Material Testing Laboratories (NMMT) Heat Treating (HT) Coatings (CT) Chemical Processing (CP) Welding (WLD) Nonconventional Machining & Surface Enhancement (NMSE) Systems & Products including Special Processes Sealants (SLT) Distributors (DIST) Aerospace Quality Management Systems (AQS) Fluid Distribution Standards (FLU) Elastomer Seals (SEALS) Composites (COMP)Already mandated by AirbusAirbus engagement in Nadcap TGs Electronics (ETG) but not yet mandatedNo Airbus engagement to datePage 5 AIRBUS S.A.S. All rights reserved. Confidential and proprietary document.
Nadcap Members 309th Maintenance Wing-Hill AFBAgustaWestlandAir ForceAlenia Aeronautica SpAAvio SpABAE Systems – Military Air Solutions (MAS)BAE SystemsBall Aerospace & Technology CorporationThe Boeing CompanyBombardier Inc.Defense Contract Management Agency (DCMA)EADS Corporation Airbus Airbus Military Eurocopter Astrium Cassidian Aerolia Premium AerotechGE AviationGeneral DynamicsGeneral Services Administration (GSA)Goodrich CorporationHawker Beechcraft CorporationHeroux Devtek Inc. (Landing Gear Division)Honeywell AerospaceIsrael Aircraft Industries AIRBUS S.A.S. All rights reserved. Confidential and proprietary document. LatecoereLiebherr-Aerospace SASLockheed Martin CorporationM7 Aerospace LPMTU Aero Engines GmbHNorthrop Grumman CorporationParker Aerospace GroupRaytheon CompanyRockwell Collins, Inc.Rolls-Royce CorporationRolls-Royce PLCSAFRAN GroupSonacaSpirit AeroSystemsTextron Inc. Bell Helicopter Cessna Aircraft Company Textron SystemsThalesTriumph Group Inc.United Technologies Corporation Hamilton Sundstrand Pratt & Whitney Pratt & Whitney Canada Sikorsky AircraftUnited Space AllianceVolvo Aero
Timeline of Primes (date of entry in Nadcap)GoodrichAleniaBAESystems (US)RockwellCollinsBombardierSONACAAirbusEADS MTAEurocopterEADS AstriumEADS DefensePratt & Whitney(US)Pratt & Whitney(Canada)GESikorskyHawkerBeechcraftHoneywell AIRBUS S.A.S. All rights reserved. Confidential and proprietary document.NorthropGrummanGSAHamiltonSundstrandRR CorpAVIORR elicopterDCMACessnaSAFRAN Group(Snecma Services,Hispano-Suizo,Aircelle, MessierBugatti, MessierDowty, MessierServices, Labinal,Techspace Aero,Snecma PropulsionSolide, Microturbo,Cinch and GlobeMotors)LatecoreLiebherrSpiritTextron SystemsBall AerospaceHeroux DevtekBAE MASThalesParkerAerospaceVolvo Aero Corp.GroupGenl. DynamicsUnited SpaceIAIAlliance309th Maint.Wing-Hill AFBRaytheon Co.M7 AerospaceAgustaWestland
Number of sAs of February 4, 2011 AIRBUS S.A.S. All rights reserved. Confidential and proprietary document.20082009EuropeAsia
Use menu "View - Header & Footer" for Presentation title - Siglum - Referencemonth 200XNadcap StructurePRI Board ofDirectorsNadcapManagementCouncil (NMC)PolicyTacticalTask Groups Special Processes Nondestructive Testing (NDT) Metallic Materials Testing (MTL) Non Metallic Material Testing (NMMT) Heat Treating (HT) Coatings (CT) Chemical Processing (CP) Welding (WLD) Nonconventional Machining & SurfaceEnhancement (NMSE) Systems & Products including Special Processes Sealants (SLT) Distributors (DIST) Aerospace Quality Systems (AQS) -AC7004 Fluid Distribution Standards (FLU) Elastomer Seals (SEALS) Composites (COMP) Electronics (ETG)Page 9 AIRBUS S.A.S. All rights reserved. Confidential and proprietary document.Technical
Use menu "View - Header & Footer" for Presentation title - Siglum - Referencemonth 200XNadcap Accreditation ProcessChecklistestablished &ValidatedAuditor Selection,training &QualificationPrime’s SuppliermandatedAudit CompletedPRI AuditScheduled AuditorAssignedSupplier requestsAudit to PRISupplier replies toNon ConformancePRI Technical StaffReviewTask GroupApprovalSupplier AdvisoryPrimesSupplierPRI/NadcapPage 10 AIRBUS S.A.S. All rights reserved. Confidential and proprietary document.NoAccreditation ?Yes
Use menu "View - Header & Footer" for Presentation title - Siglum - Referencemonth 200XNadcap Audit Checklists Primes representatives in Task Groups are responsible to identifytheir requirements to be integrated in the Nadcap Checklist.Task Groups (Primes)SuppliersIndustry Standards PrimeRequirementsAC7XXXAUDITCRITERIA Job AuditsNadcap Staff Requirements are periodically reviewed, revised and ballotedthrough Nadcap meetings. Nadcap audit Checklists include:-Baseline Checklist-“Supplementals” (Primes specific requirements)Page 11 AIRBUS S.A.S. All rights reserved. Confidential and proprietary document.
Use menu "View - Header & Footer" for Presentation title - Siglum - ReferenceSummary1. What is Nadcap?2. How Airbus is controlling Nadcap?Page 12 AIRBUS S.A.S. All rights reserved. Confidential and proprietary document.month 200X
Supply Chain Quality v1March 2010Nadcap Special Process Accreditation As part of its engagement in Nadcap, Airbus: Recognizes certificates granted by Nadcap Mandates its Suppliers to: Gain and maintain Nadcap accreditation Flow down this mandate to their sub-tiers as applicable Participates in Nadcap Management and Oversight activitiesAirbus performs the initial qualification of Suppliers’ Special ProcessDuring the on-going surveillance phase, Airbus will conduct/repeat SPassessments only in case of poor performance or doubt about SPeffectivenessPage 13 AIRBUS S.A.S. All rights reserved. Confidential and proprietary document.
Use menu "View - Header & Footer" for Presentation title - Siglum - ReferenceWhy is Airbus using Nadcap ?Nadcap is the single mature structure, worldwide recognized, to respond toAirbus requirements.Nadcap audit process is technical and in-depth, complementary to QualityManagement System audits.Nadcap auditors are process experts in their technologies.Nadcap provides overall industry cost reductions (Airbus and suppliers) by: Improving Product Quality and increasing Productivity, Eradicating redundant audits at Suppliers, Allowing Airbus to focus resources on Airbus specific issues andconcerns based on supplier risk assessments.Page 14 AIRBUS S.A.S. All rights reserved. Confidential and proprietary document.month 200X
Airbus Strategy & Objectives on Special ProcessesAirbus StrategyWork together as one Airbus Company and with the Aerospace Industry(including suppliers) to continuously improve the oversight of Suppliers’ SpecialProcesses.Initial Qualification of Suppliers’ Special Process remains an Airbus activity.Airbus ObjectivesHarmonise Specifications on Special Processes across Airbus.Build International Standard on Special Processes that include Airbusrequirements.Implement a robust oversight of Suppliers’ Special Processes (rigorous andsystematic).Continuously improve Suppliers Special Processes reliability and preventescape.Provide overall industry cost reductions (Airbus and suppliers).Page 15 AIRBUS S.A.S. All rights reserved. Confidential and proprietary document.
Use menu "View - Header & Footer" for Presentation title - Siglum - Referencemonth 200XHow Airbus is controlling Nadcap?PRI Board ofDirectorsBernard Veyssiere (EADS)4 European representatives at the BoD(EADS, Safran, RR, BAe)NadcapManagementCouncil (NMC)Pascal Blondet (Airbus)NMC ChairTask Groups Special Processes Nondestructive Testing (NDT) Metallic Materials Testing (MTL) Non Metallic Material Testing (NMMT) Heat Treating (HT) Coatings (CT) Chemical Processing (CP) Welding (WLD) Nonconventional Machining & SurfaceEnhancement (NMSE) Systems & Products including Special Processes Sealants (SLT) Distributors (DIST) Aerospace Quality Systems (AQS) -AC7004 Fluid Distribution Standards (FLU) Elastomer Seals (SEALS) Composites (COMP) Electronics (ETG)Page 16 AIRBUS S.A.S. All rights reserved. Confidential and proprietary document.Technical ExpertsSee following slide
Use menu "View - Header & Footer" for Presentation title - Siglum - Referencemonth 200XHow Airbus is controlling Nadcap?Airbus representatives in Nadcap Task GroupsHTNDTAlex RICHEZPeter X EDWARDSTony WARRENHolger SPECKMANNMTLNMMTMuriel AUZANNEUta DIETRICHETGPhilippe PONSNathalie LE TRANCOMPPeter ATWELLDavid CONSTABLEWELDHolger KRUEGERPeter X EDWARDSCPPeter DROSTEJohn E FERGUSONNMSEPaul GRAHAMPeter X EDWARDSPage 17 AIRBUS S.A.S. All rights reserved. Confidential and proprietary document.
Use menu "View - Header & Footer" for Presentation title - Siglum - Referencemonth 200XHow Airbus is controlling Nadcap? Airbus Requirements integration Participation to Nadcap meetings Vote for Ballots of ChecklistsAirbusParticipationas observerAirbus Participation to auditorsSelection and TrainingAirbus Mandate Letters 2004: NDT, HT, COMP 2005: MTL, ETG, CP 2009: WELD, SE, NMMTChecklistestablished &ValidatedAuditor Selection,training &QualificationPrime’s SuppliermandatedAudit CompletedPRI AuditScheduled AuditorAssignedSupplier requestsAudit to PRISupplier replies toNon ConformanceAirbus RiskanalysisPRI Technical StaffReviewSupplier AdvisoryNoTask GroupApprovalAccreditation ?YesPage 18 AIRBUS S.A.S. All rights reserved. Confidential and proprietary document.Auditpackage &supplier’sreplyreviewVote
Use menu "View - Header & Footer" for Presentation title - Siglum - Referencemonth 200XNadcap in Airbus Procurement ProcessAP2131-5 and AP5119Development, ting,ContractingCall for TenderContractSupplier approvalSupplier Selection1st series deliveriesSeriesProductionEntry into serviceCouple qualificationNew Product IntroductionSurveillanceNadcap accreditation isNadcap accreditationNadcap accreditation is thea selection criteriacan be taken intoconsiderationprefered surveillance meanfor new Airbusprograms as stated inGRAMS and GRESSPage 19 AIRBUS S.A.S. All rights reserved. Confidential and proprietary document.in the Supplier’s Special ProcessQualification Plan by Airbus.of Suppliers’ Special Processesin the frame of the AirbusSupplier Control Process
Use menu "View - Header & Footer" for Presentation title - Siglum - Referencemonth 200XAirbus Policy and Nadcap deployment Airbus Policy regarding Nadcap Accreditation is given in:-GRAMS: General Requirements for Aerostructure & Material Suppliers,-GRESS: General Requirements for Equipment & System Suppliers. 2004: Airbus mandate for 2005: Airbus mandate for 2009: Airbus mandate for Airbus is currently engaged inNDTHTCOMPMTLETGCPWELDSENMMTNM(Non Destrustrucive Testing)(Heat Treatment)(Composites)(Metallic Material Testing)(Electronics)(Chemical Processes)(Welding)(Surface Enhancement)(Metallic Material Testing)(Non Conventional Machining) The use of Nadcap for the surveillance of Special Processes (SP) atsuppliers is mentioned in the airbus POM and is accepted by EASA. More than 900 Airbus Suppliers’ Special Processes are currently accredited.Page 20 AIRBUS S.A.S. All rights reserved. Confidential and proprietary document.
Use menu "View - Header & Footer" for Presentation title - Siglum - Referencemonth 200XAirbus Policy and Nadcap deploymentAirbus Suppliers transition to Nadcap – Status Jan 14, 201112001000Potential target : 1100 Couples accredited (TBC)NadcapAccreditedObjective 2010 : 930 Couples accredited800Objective 2009 : 780 Couples accreditedSuppliers 5275305413160Dec-05 Jun-06 Dec-06 Jun-07 Dec-07 Jun-08 Dec-08 Jun-09 Dec-09 Jun-10 Dec-10 Dec-11 Dec-12 Dec-13Page 21 AIRBUS S.A.S. All rights reserved. Confidential and proprietary document.
Other party supplier control workshop10 May 2011Compliance to AMC No.2 to 21A.139(b)(1)(ii)Conditions and criteria, coming from AMC No.2 to21A.139(b)(1)(ii), assessed and surveyed by EASAso Airbus may use Nadcap in the frame of its SinglePOA: §3(a): The POA holder should include the use of OP for supplier assessment andsurveillance in the POA holders’ quality system to demonstrate compliance with theapplicable requirements of Part-21. See POM, AP2131-5, AP5119§3(b): Procedures required for using OP for supplier assessment and surveillanceshould be consistent with other procedures of the POA holders’ quality system. See POM, AP2131-5, AP511922 AIRBUS S.A.S. All rights reserved. Confidential and proprietary document.
Other part
Nadcap is the single mature structure, worldwide recognized, to respond to Airbus requirements. Nadcap audit process is technical and in-depth, complementary to Quality Management System audits. Nadcap auditors are process experts in their technologies. Nadcap provides overall industry cost reductions (Airbus and suppliers) by:
