Every Second, A Hole Is Drilled Using A BroachCutter Cutter

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Every Second,a hole is drilled Lakhs of BroachCutter cutters sold over the last 9 years are estimated to havedrilled over 100 million (10 crore) holes in India’s most prestigious projects ranging fromAirports to Metro rails, Power Plants to Steel Bridges, Boiler structures to PEB’s etckttacra Cuchesi Hyennalhi CheD Vasaii PuneabmuMOur Brandodaur VaipaR derabadAuthorised DealerBroachcutter is a registered trademark owned by Pioneer Intertrade Pvt. Ltd. Unauthorized use or reproduction in any form will have legal Implications.Group Companieswww.pioneerintertrade.com www.fabmax.in www.vmax.net.in www.supercut.net.in01/2020. Copyright by Pioneer Intertrade Pvt. Ltd. India. E.& O.Eusing a BroachCutter Cutter

BroachCutter Brand Annular CuttersTime tested Broachcutter Brand HSS & TCT Annular Cutters enjoy leading position in IndianTCT/HSS Annular CutterTappingSolid/Twist DrillingCountersinkingmarket owing to following facts: Trusted by Large & Small Companies across India for both Industrial (in-plant) and Project(out-door) Applications Lakhs of Broachcutter Brand Annular cutters sold in past 9 years Estimated number of holes drilled using Broachcutter Brand Annular Cutters- more than10 Crores Widest range comprising of nearly 650 sizes is readily available in stock Made available at short notice through a wide network of strategically located authorizeddealers & sub-dealers Cutters for special applications and of non-standard sizes are also available Competitively priced Special grade HSS Alloy and Tungsten Carbide, yield maximum life in terms of Holes perCutterOver 10 crore (estimated) holes drilled usingBroachCutter Brand Annular Cutters.Broachcutter is a registered trademark owned by Pioneer Intertrade Pvt. Ltd.Unauthorized use or reproduction in any form will have legal Implications.112

Professionally Engineered Machines provide highestvalue for your moneyExclusive Design Feature of BroachCutter ModelsIntegrated Gearbox Housing & SlideEliminates Vibration - increasing Cutter life dramatically !Most Magnetic Drill Machines are assembled using a stand and Drill motor which are heldtogether with Nuts & Bolts. This assembly loosens upon usage, resulting in vibrations. BroachCutter Machines are designed with a Integrated drill motor and slide machined as asingle part. Nut-bolts joints are not used to attach the drill motor to the stand. Hence even aftercontinuous use, there is no vibrationPremature burning of armatures and breakage of cutters is minimised due to zero vibrationoperation in Broachcutter Machines, extending the life of both up to 140 per cent and savingsare continuously experienced due to low running costs as each cutter lasts for more number ofholes.34

State-of-the-Art Magnetic Drilling Machines & CuttersPage 7Page 8Page 9Page 10Page 11Page 12Page 13Page 14Page 15Morse TaperArborsMaximusPage 16Page 17Page 18RANGEAT AGLANCESPECIFICATIONMaximusHSS Cutters TCT CuttersProduct Code900001900009900006900002900005900003900010See Page900004900011Depth of cutDepth of cutMax. Dia. Annular Cutter36mm36mm36mm51mm76mm12 - 110mm45mmSee Page100mm130mmup to 25mmup to 35mm51mm76mm76mm100mm (upto Ø60)76mm100mm (upto Ø85)Diameter51mm20mm with HSS cutters30mm with TCT cuttersDiameterMax. Depth of Cut51mmSee Page100mm100mm12mm-65mm12mm-100mmMax. Dia. Twist Drill10mm12mm10mm23mm32mm47mm20mm-32mm42mmPilot PinPilot Pin----M24M30--M30M42Dia.6.35x77mmRefer to page 21Max. Dia. mm39mm70mm153mm225mm230mm150mm-225mm260mmDepth of cutDepth of cutForward / Reverse Speed----Yes---YesYesup to 50mmup to 50mmSpeeds (rpm) under load350350350200 / 40080-160 / 210-42085 / 135 / 160 / 250190 / 290-75-100 / 135-200220-320 / 390-57055-85 / 100-150200-300 / 800W-2150W2150W12mm-65mm12mm-100mmPower Consumption1000W1000W1000W1300W1800W1800WAir 1400 I/min-2300W2300WPilot PinPilot PinOverload ProtectionYesYesYesHi-Torque MotorYesYesYes-YesYesVoltage230V, 1ph, 50Hz230V, 1ph, 50Hz230V, 1ph, 50Hz230V, 1ph, 50Hz230V, 1ph, 50Hz230V, 1ph, 50HzAir pressure 6 bar-230V, 1Ph, 50Hz230V, 1Ph, 50HzSemi-Automatic GIB BacklashAdjustmentSteel Bar SlideNo Setting Required-Steel Bar SlideNo Setting RequiredYesYesYes--YesYesDirect ArborDirect ArborDirect ArborMT2MT3MT4MT2Weldon BoardMT3MT419mm Weldon19mm Weldon19mm Weldon19mm Weldon19mm Weldon19mm Weldon19mm Weldon19.05mm/31.75mm19mm Weldon19mm Weldon9000N8900N9300N12000N19500N22000N7500N-18000 N25000 NMagnet Field ShapeControl (MFSC)YesYesYesYesYesYes--YesYesEnergy Saving BaseYesYesYesYes--Permanent -YesMin. Workpiece Thickness6mm6mm6mm8mm10mm10mm6MMSee PageWeight10 kg9.5 kg13.5 kg16.5 kg27 kg31 kg19 kg-Max. Tap SizeMotor PowerSpindleTool HolderMagnet Power *N(25mm, Ra 1.25)Magnet base DimensionsElectronic Speed Stabilization5Dia.6.35x102mm Refer to page 21Depth of cutDepth of cutup to 75mmup to 75mmDiameterDiameter12mm-65mm18mm-100mmPilot PinPilot PinDia.7.98x130mm Refer to page 21Depth of cutDepth of cutup to 100mmup to mPilot PinPilot Pin25 kg31kg--110mm x 220mm x 50mm 105mm x 315mm x 50mm6Dia.7.98x160mm Refer to page 21

Model :India’s Favourite Magnetic Drilling MachineModel :In-situ Drilling in hard-to-reach areasThe most compact and one of the smallest Magnetic drills in the world. Superior machine features include Ultralight weight, gear box and slide system made of one piece and purpose designed motor with heavy duty gearbox.CUBSLEEK is an extremely portable & Compact machine enables it to be used in areas not possible to reach usingnormal drills.Compact DesignThrough spindleCooling systemIntegratedGearboxHousing with SlideIntegratedGearboxHousing with SlideMaintainence FreeDual Steel Guide BarsAdjustableChip GuardAdjustableChip GuardOverloadProtectionMagnetic FieldShape Control(MFSC)Ratchet Feed handlecan be fitted on either sideEnergy SavingBase (ESB)Magnetic FieldShape Control(MFSC)Motor power920 W230V, 1Ph, 50HzWeight10 kgSpindle rpm(under load)350 rpmAnnular Cuttermax. Ø 36 mmTwist drillmax. Ø 10 mmCountersinkingmax. Ø 40 mmDepth of cutMax. 51 mmStroke70 mmReady for pipe drillingOptional pipe drilling attachmentallows for work on wide range ofpipesMagnetic Clamping9000 N(25mm, Ra 1,25)Motor power920 W230V, 1Ph, 50HzMagnetic base drilling machineMetal BoxSwarf Shield/Cutter GuardCoolant Bottle Assembly Weight9.5 kgAnnular Cuttermax. Ø 36 mmTwist drillmax. Ø 12 mmPerfect for on-site applicationsStrong clamping force andergonomic design ensure safework both in vertical & horizontalpositionSupply Format Spindle rpm(under load)350 rpmCountersinkingmax. Ø 40 mmDepth of cut20 mm with HSS cutters30 mm with TCT cuttersStroke39 mmMagnetic Clamping8900 N(25mm, Ra 1,25)Compact designfor restricted spacesEasy operationusing Rachet handleWorks withAnnular Cutters & Drill bitsHeavy Duty Designfor the Toughest & biggest Jobs.Supply FormatSafety StrapAllen wrench hex S 4Operator's Manual (English)Shipping weight – 16.7 kgMaintenance free operationDual bars guide system ensuresextraordinary stiffness andmaintenance free operation7Overload protection MotorOverload protection systemprotects machine from accidentaldamage during heavy-dutyapplications Magnetic base drilling machineMetal BoxFeed leverCoolant Bottle Assembly Chip Guard 4mm Hex Wrench 5mm Hex Wrench Operator's Manual (English)8

Model :The Ultra Light Weight Auto Feed Magnetic Drilling MachineModel :Heavy Duty, Two-Speed Hi-Torque MotorCUB AUTO from BroachCutter has smart feed control that continuously adjusts feed speed to best suit load ondrill motor.SUPER from BroachCutter is a new generation Magnetic Drilling Machine with Morse Taper No.2. Its superiorfeatures include : Compact Design, increased precision and durability thanks to Gearbox Housing & Slide madeas one piece and a powerful motor.Service FriendlyReplaceable Armature SplineHigh TorqueMotorIntegratedGearboxHousing with Slide2-Speed GearboxAdjustableChip GuardIntegratedGearboxHousing with SlideAdjustableChip GuardOverloadProtectionSemi-automaticGib backless adjustmentMaintainence FreeDual Steel Guide BarsMagnetic FieldShape Control(MFSC)Energy SavingBase (ESB)Energy SavingBase (ESB)Magnetic FieldShape Control(MFSC)Part No. UCW-0220-00-00-00-4* MT2 Arbor having 19.05mm Bore with ‘Depth of Cut’ of 75mm available as optional accessoryNot supplied as standard Accessory.Auto-feed control System(dynamic feed speedadjustment)Motor power920 W230V, 1Ph, 50HzSpindle rpm(under load)350 rpmWeight13 kgAnnular Cuttermax. Ø 36 mmTwist drillmax. Ø 10 mmDepth of cutmax. 51 mmOverload ProtectionIn case of overload both drillmotor & feed motor are switchedoff simultaneously.Stroke70 mmMagnetic Clamping9000 N(22mm, Ra 1,25) SpindleMT2Spindle rpm(under load)200 or 400 rpmWeight16.5 kgAnnular Cuttermax. Ø 51 mmTwist drillmax. Ø 23 mmFaster OperationFeed control system reduces idlerun time and enables smoothstart of cuttingSupply Format Magnetic base drilling machine Metal Box Integrated Chip Shield/CutterGuard Coolant Bottle AssemblyMotor power1260 W230V, 1Ph, 50HzCountersinkingmax. Ø 51 mmDepth of cutmax. 50 mm*Stroke153 mmMagnetic Clamping12000 N(25mm, Ra 1,25)HSS cuttersStandard Arbor with 19mmWeldon shankTCT cuttersStandard Arbor with 19mmWeldon shankTwist DrillsMorse Taper No. 2CountersinksDrilling Chuck with 19mm Weldonshank attachmentSupply FormatSafety StrapAllen wrench hex S 4Operator's Manual (English)Standard shipping weight – 16.7 kg9Auto stopAuto-feed control stops themachine when drilling iscompletedMaintenance Free OperationDual bars guide system ensuresextraordinary stiffness andmaintenance free operation Magnetic base drilling machine Metal Box MT2 Arbor with 19.05mm WeldonBore - with cooling ring Swarf Shield/Cutter Guard Coolant Bottle AssemblySafety StrapSet of Tools wit wedgeOperator's Manual (English)Standard shipping weight – 26.1 kg10

Model :New Generation Reversible Magnetic Drilling MachineModel :The Powerful MT4 Magnetic Drilling Machine,TRIDENT from BroachCutter is a newest Multi Function Magnetic Drilling Machine with Reversible motor fortapping. A workhorse of a machine, with Electronic Speed Stabilization System which maintains set rpm undervarying loads.TITAN from BroachCutter equipped with Morse Taper No. 4 is designed for cutting holes up to 110mm diameterusing annular cutters and drilling holes up to 47mm diameter with twist drill.Electronic SpeedStabilizationSystem(ESSS)Motor SoftStartMotor SoftStartIntegratedGearboxHousing with Slide4-Speed Gearbox delivers higher torqueat Low speed for large Diameter drillingAdjustableChip GuardIntegratedGearboxHousing with SlideAdjustableChip GuardStepless Speed AdjustmentOverloadProtectionSemi-automaticGib backless adjustmentSemi-automaticGib backless adjustmentLeft & Rightrotating fortapping jobsMagnetic FieldShape Control(MFSC)Overload Protectionwith LED indicatorMagnetic FieldShape Control(MFSC)Part No. 950001Part No. 930001* MT3 Arbor having 31.75mm Bore is required for Annular Cutters of Dia. above 60mmNot supplied as standard Accessory.Motor power1650 W230V, 1Ph, 50HzSpindleMT3WeightSpindle rpm27 kg(under load)80-160 / 210-420 rpmAnnular Cuttermax. Ø 76 mm *Twist drillmax. Ø 32 mmCountersinkingmax. Ø 63 mmDepth of cutTappingmax. 76 mmmax. M24100 mm (up to Ø60)HSS & TCT cutters (up to Dia 76mm)Standard Arbor with 19mmWeldon shank (up to Dia 60mm)Stroke225 mmMagnetic Clamping19500 N(25mm, Ra 1,25) Motor power1650 W230V, 1Ph, 50HzSpindleMT4WeightSpindle rpm31 kg(under load)85, 135, 160 or 250 rpmAnnular CutterTwist drillCountersinkingmax. Ø 111 mm * max. Ø 47 mm max. Ø 63 mmDepth of cutmax. 76 mm100mm (up to Ø85)Tappingmax. M30HSS & TCT cutters (up to Dia 110mm)Standard Arbor with 19mmWeldon shank. Optional Arbor with32mm Weldon shank for largeDiameter Cutters above Dia 60mmLarge HSS & TCT cutters (aboveDia 60mm)Optional Arbor with 31.75mmWeldon shankSupply Format Magnetic base drilling machine Metal Box MT3 Arbor with 19.05mm Bore Through Spindle continuous cooling Swarf Shield/Cutter Guard* MT4 Arbor having 31.75mm Bore is required for Annular Cutters of Dia. above 60mmNot supplied as standard Accessory.Stroke230 mmTwist DrillsMorse Taper No. 4 up to Dia47mmSupply FormatCoolant Bottle AssemblySafety StrapSet of Tools with wedgeOperator's Manual (English)Standard shipping weight – 39.5 kg11Twist DrillsMorse Taper No. 3 up to 32mmDiameterThread Cutter (Tapping)Tapping Attachment with MorseTaper No. 3 up to M24 Magnetic base drilling machine Metal Box MT4 Arbor with 19.05mm Bore Through Spindle continuous cooling Swarf Shield/Cutter Guard Coolant Bottle AssemblySafety StrapSet of Tools with wedgeOperator's Manual (English)Standard shipping weight – 45 kg12Thread Cutter (Tapping)Auto Reversible TappingAttachment with Morse Taper No.4 up to M30Magnetic Clamping22000 N(25mm, Ra 1,25)Countersinkingmax. Ø 63 mm

Model :Powerful ATEX Certified, Portable Pneumatic Drilling MachineDrill accurate Holes of any Diameter in singlepass using BroachCutter MT Arbors & Annular CuttersAIRMAG 45 from BroachCutter is an ideal solution in many hazardous environments such as oil drillingplatforms, shipbuilding or petrochemical industry.Arbors for Radial Drill MachinesMorse Taper Arbors from MT2 TO MT5PneumaticDriveNo need forElectric Powerteina llingmEli -DripeeSte Sav tim%90otupThrough ringcooling systemIntended for use in potentiallyexplosive atmospheres,ATEX Certified drillFeed lever can befixed from either sideAdjustableChip GuardMorse taper no. 2Strong PermanentMagnetic PowerrSelf-locking devices preventany incidental deactivationof the permanent magnetsProtection against motorstart-up when magnetic baseis not activatedSolid Drill vs. BroachCutter Annular Cutter Eliminates Pilot Drilling (Step Drilling) Generates Solid Slug Saves Power Saves TimeAnnular CutterSolid DrillMotor power800 WSpindleMT2Spindle rpm(under load)190, 290 rpmWeight19 kgAnnular Cuttermax. Ø 45 mmTwist drillmax. Ø 23 mmCountersinkingmax. Ø 45 mmDepth of cutmax. 51 mmHSS cuttersStandard Arbor with 19mmWeldon shankStroke150 mmMagnetic Clamping8000 N(25mm, Ra 1,25)TCT cuttersStandard Arbor with 19mmWeldon shankSupply Format Pneumatic drilling machineMetal BoxArbor MT2-C19/2-2Coolant Bottle AssemblyChip GuardSpoke Handles Hex Wrench S 4Hex Wrench S 5Wedge, MT2Safety Strap with Snap HookOperator's Manual (English)Standard shipping weight – 19 kg13Twist DrillsMorse Taper No. 2CountersinksDrilling Chuck with 19mm Weldonshank attachmentDrilling of Pipe on Radial Drillusing on Annular 519.0531.7531.7531.7531.7531.7531.7531.7531.75100% 51007510080% Solid Slug20% ChipsSolid drills have to cut 100% materialequal to inner volume of hole with only2 cutting tips. Thus require slow feed,higher power & pilot drilling beforereaching required size holeReplacing Solid Drills with Annular CuttersWe offer special arbors with “COOLANT-THROUGH”Mechanism to enable usage of BroachCutter AnnularCutters on Radial drill machines, Pillar Drills and CNCMachining Centers. The arbors are available in differentMorse tapers & Depths of Cut as shown in the adjoining tableto fit various Machines.No need to out-source large drilling jobsIn-house existing drill machines can drill holes upto diameter2 to 3 times larger than their maximum capacity by usingBroachCutter Annular Cutters in place of Solid Drills14

MaximusMaximusModel :Most Powerfull Motor in its classModel :Most Powerful Motor with Enhanced Drilling CapacityThe BroachCutter Maximus is designed to drill holes of Diameter of 12mm to 100mm using annular cutters. It canalso drill holes of Diameters 15mm to 32mm by using twist drills.The BroachCutter Maximus Plus is designed to drill holes of Diameter of 12mm to 130mm using annular cutters. Itcan also drill holes of Diameters 15mm to 42mm by using twist drills.The most powerful 2300W motor coupled with MT3 arbor and with heavy duty 4-speed gearbox allows Maximusto drill up to Diameter 100mm holes in material of 100mm thickness.The most powerful 2300W motor coupled with MT4 arbor and with heavy duty 4-speed gearbox allows MaximusPlus to drill up to Diameter 130mm holes in material of 100mm thickness.The machine has stepless variable speed setting and can operate in clockwise and anti-clockwise directions toallow tapping up to M30 by using a tap chuck with axial compensation.The machine has stepless variable speed setting and can operate in clockwise and anti-clockwise directions toallow tapping up to M42 by using a tap chuck with axial compensation.Intelligent speed control system maintains constant motor speed regardless of changing loads.Intelligent speed control system maintains constant motor speed regardless of changing loads.Innovative 360-degree LED indicator facilitates proper machine operation and increases work safety.Innovative 360-degree LED indicator facilitates proper machine operation and increases work safety.Stepless Speed AdjustmentStepless Speed AdjustmentLeft & Rightrotating fortapping jobsLeft & Rightrotating fortapping jobs360-degree visual monitoringsystem indicates current conditionof the drill and gives safety anddiagnostic information360-degree visual monitoringsystem indicates current conditionof the drill and gives safety anddiagnostic informationIntegratedGearbox Housingwith Slide4 Speed Gear Box4 Speed Gear BoxIntegratedGearbox Housingwith SlideSemi-automaticGib backless adjustmentSemi-automaticGib backless adjustmentAdjustableChip GuardAdjustableChip Guard* MT4 Arbor having 31.75mm Bore is required for Annular Cutters of Dia. above 60mmNot supplied as standard Accessory.* MT3 Arbor having 31.75mm Bore is required for Annular Cutters of Dia. above 60mmNot supplied as standard Accessory.Motor power2150 W230V, 1Ph, 50HzSpindleMT3Spindle rpm(under load)75-110 / 135-200 rpm220-320 / 390-570 rpmWeight25 kgAnnular Cuttermax. Ø 100 mmTwist drillmax. Ø 32 mm15Depth of cutmax. 100 mmTappingmax. M32Stroke225 mmMagnetic Clamping18000 N(25mm, Ra 1,25)Motor power2150 W230V, 1Ph, 50HzSpindleMT4Spindle rpm(under load)55-85 / 100-150 rpm200-300 / 350-520 rpmWeight31 kgAnnular Cuttermax. Ø 130 mmTwist drillmax. Ø 42 mm16Depth of cutmax. 100 mmTappingmax. M42Stroke260 mmMagnetic Clamping25000 N(25mm, Ra 1,25)

HSS Annular CuttersTCT Annular CuttersBroachCutter HSS Annular cutters are made of Special Blended HSS Alloy Steel which results in Edge SharpnessBroachCutter TCT Annular Cutters are made with Special-purpose carbide tips for reduced damage of tips &that lasts longer, drilling more holes than standard HSS cutters.better endurance. These are suitable for cutting holes on various materials with high speed. Multi-cut geometrySpecial Multi-Cut geometry improves performance of centering as well as removal of chips.results in increased chip removal and less resistance.Multi-Cut Geometryfor Load DistributionSpecial BlendedHSS Alloy SteelSpecial PurposeCarbide tipsHigh QualityBrazingFlutes and rake angledesigned for betterchip removalExcellent thermalhardeningFlutes designed forbetter chip removalSmooth, Well GroundMachiningDepth of cutup to 25 mmDiameter12mm-65 mmPilot PinDia. 6.35mm x 77mm (L)Depth of cutup to 50 mmDiameter12mm-65 mmDepth of cutup to 75 mmPilot PinDia. 6.35mm x 102mm (L)Diameter12mm-65 mmDepth of cutup to 100 mmPilot PinDia. 7.98mm x 130mm (L)Diameter12mm-60 mmPilot PinDia. 7.98mm x 160mm (L)Depth of cutup to 35 mmDiameter12mm-100 mmPilot PinDia. 6.35mm x 90mm (L) (Ø12 -17)Dia. 7.98mm x 90mm (L) (Ø18 -60)Dia. 7.98mm x 108mm (L) (Ø61 -100)Recommended Speed for HSS Annular Cutters :Diameter12mm to 36mm37mm to 51mm52mm to 76mm77mm to 110mmUnder Load Speed155 to 250 rpm100 to 155 rpm75 to 100 rpm50 to 75 rpmDepth of cutup to 50 mmDiameter12mm-100 mmPilot PinDia. 6.35mm x 106mm (L) (Ø12 -17)Dia. 7.98mm x 108mm (L) (Ø18 -60)Dia. 7.98mm x 113mm (L) (Ø61 -100)Depth of cutup to 75 mmDiameter18mm-100 mmPilot PinDia. 7.98mm x 130mm (L) (Ø18 -60)Dia. 7.98mm x 130mm (L) -Two part(Ø18 -60)Dia. 7.98mm x 145mm (L) (Ø61 -100)Depth of cutup to 100 mmDiameter18mm-100 mmPilot PinDia. 7.98mm x 160mm (L) (Ø18 -60)Dia. 7.98mm x 160mm (L) -Two part(Ø18 -60)Dia. 7.98mm x 175mm (L) (Ø61 -100)Dia. 7.98mm x 184mm (L)-Two part (Ø61 -100)Recommended Speed for TCT Annular Cutters :No Load Speed250 to 400 rpm160 to 250 rpm120 to 160 rpm80 to 120 rpmDiameter12mm to 36mm37mm to 51mm52mm to 76mm77mm to 110mmUnder Load Speed250 to 400 rpm160 to 250 rpm120 to 160 rpm85 to 120 rpmNo Load Speed400 to 650 rpm260 to 400 rpm200 to 260 rpm140 to 200 rpmFeed rate will largely depend on diameter of Annular Cutter also. To arrive at feed rate in mm /minutes useFormula : Recommended Feed Rate in mm/rev x Recommended Full Load Speed in rpmFor example if you have to drill Diameter 22 mm hole in Mild Steel; feed rate for HSS Cutter will be :200 rpm x 0.1 mm/rev. 20 mm/minFeed rate will largely depend on diameter of Annular Cutter also. To arrive at feed rate in mm / minutes useFormula : Recommended Feed Rate in mm/rev x Recommended Full Load Speed in rpmFor example if you have to drill Diameter 22 mm hole in Mild Steel; feed rate mm/minute will be :For example if you have to drill Diameter 22 mm hole in Mild Steel; feed rate for TCT Cutter will be :300 rpm x 0.1 mm/rev. 30 mm/minBroachCutter HSS & TCT Annular CuttersUse : Annular cutters must be used on Magnetic Base Drilling Machines. They can also be used on Sturdy Radial / Pillar DrillMachines with suitable ‘Coolant Through Arbor’ and Pilot Pin. Annular cutters must be securely tightened in the spindle arborso that they do not slip during operation.BroachCutter HSS & TCT Annular CuttersCoolant : It is recommended to use water soluble cutting oil in the ratio of 90% water to 10% oil for TCT Cutters & 95% water to5% oil for HSS Cutters Increase oil concentration for harder materials. Do not use cutting oil for Cast Iron. Coolant must besupplied through nozzle on the ‘coolant through arbor’ so that it reaches the cutting tips from inside wall of the annularcutter.Recommended Feed Rate for Annular CuttersMild Steel, Medium Carbon Steel, Cast Copper0.08 to 0.13 mm/revolutionHigh Carbon Steel, Alloy Steel, Tool Steel, Stainless Steel0.05 to 0.10 mm/revolution0.10 to 0.15 mm/revolutionAluminiumCast Iron0.07 to 0.12 mm/revolutionWhen feeding manually make sure the chip removal is smooth and there is no excessive vibration, chatteror noise. In such case lower the feed rate.17Standard Shank Types :1. Weldon shank Ø19.05mm for cutter upto Dia. 60mm (Fig. 1)2. Weldon shank Ø31.75mm for cutter upto Dia. 61mm onwards (Fig. 2)Fig. 1Fig. 2 Special sizes and Inch sized cutters are available on order Universal & other shank Annular Cutters are also available, on order18

AccessoriesAccessoriesCutter ExtensionsPart No.ProductPipe Drilling Attachment for CUB for Drilling Holes in Pipefrom Dia. 80mm to Dia.250mm910001Increases the reach of the Cutter & Machine Arbor.Part No.Suitable to be used with Core Drills /Annular Cutters having Weldon ShankDiameter 19.05mm in length 50mm, 75mm, & 100mm & Weldon ShankDiameter 31.75mm in 100mm LengthCUB & CUB AUTO AccessoriesApplicationDescriptionProductSUPER AccessoriesApplicationDescription920003Pipe Drilling Attachment for CUB for Drilling Holes in Pipefrom Dia. 80mm to Dia.250mm930002Pipe Attachment for Drilling Holes in Pipes formDia. 150mm to Dia.500mmUniversal Adapter & Quick-in AdapterUniversal Adapter19.05mm shank with 3 ball grooves / Pilot Pin Dia. 6.35mmto allow using BroachCutter Annular Cutters on MagneticBase Drilling Machines having One-Touch Arbors.Part No. 160001Part No.ProductQuick-In Adapter - same as 160002 however withPilot Pin Dia. 7.98mmPart No. 160004Solid Drillsfor direct use on Magnetic Drilling MachinesEliminating need of drill chuckPipe Attachment for Drilling Holes in Pipes formDia. 150mm to Dia.500mm950003Non-Reversible Tapping Attachment (MT3) for TappingM6 - M24 Including set of 9 nos. adoptersPart No.Precisely Machined and Hardened Pilot pins for exactlylocating Punch mark19DescriptionPipe Attachment for Drilling Holes in Pipes formDia. 150mm to Dia.500mm930004Auto Reversible Tapping Attachment (MT4)for Tapping M14 - M30Part No.ACCESSORIES Suitable for all Magnetic Drilling ized Coolant System - used when Drilling Horizontallyor Upside Down. It is also useful when drilling deep holes toeasily remove chips from the groove.920002Coolant attachment for twist Drilling - used for supplying coolantat the surface of the job when drilling with twist (solid) drills.Need of helper is eliminated and operator has both his handsfree to feed the drill motor.990008Magnetic Stick - Magnetic retrieving baton with release.This is the safest & quickest way of clearing swarf and chipsafter drilling is completed.Uses world’s most powerful NEO Magnet.Diameter : 5mm, 6mm, 7mm, 8mm, 9mm & 10mmPilot Pins (for Details see page no. 21)ProductTITAN AccessoriesApplication930002Weldon Shank : 19.05mm (3/4”)Length : 35mmDescription930002Universal Adapter - same as 160001 however with Pilot Pin Dia. 7.98mmPart No. 160003Quick-In Adapter19.05mm shank with 4 ball grooves / Pilot Pin Dia. 6.35mm to allow using BroachCutter Annular Cutterson Magnetic Base Drilling Machines having One-Touch Arbors.Part No. 160002TRIDENT AccessoriesApplication20

Pilot PinsNo.1 Indian Brand of Magnetic Drills & CuttersPilot Pins for TCT Cutters (Depth of Cut : 35mm)Part No.SizeWeldon Shank SizeDia. RangeDepth of Cut170007Ø6.35mm x 90mm19.05mmØ12-17mm35mm170008Ø7.98mm x 90mm19.05mmØ18-60mm35mmPilot Pins for TCT Cutters (Depth of Cut : 50mm)Part No.SizeWeldon Shank SizeDia. RangeDepth of Cut170009Ø6.35mm x 106mm19.05mmØ12-17mm50mm170022Ø7.98mm x 105mm19.05mmØ18-60mm50mm170010Ø7.98mm x 108mm19.05mmØ18-60mm50mm170012Ø7.98mm x 113mm31.75mm Ø60mm50mmPilot Pins for TCT Cutters (Depth of Cut : 75mm)Part No.SizeWeldon Shank SizeDia. RangeDepth of Cut170011Ø7.98mm x 130mm19.05mmØ18-60mm75mm170003Ø7.98mm x 130mm (Two-Part)19.05mmØ18-60mm75mm170013Ø7.98mm x 145mm31.75mm Ø60mm75mmPilot Pins for TCT Cutters (Depth of Cut : 100mm)SizeWeldon Shank SizeDia. RangeDepth of Cut170004Ø7.98mm x 160mm19.05mmØ18-60mm100mm170005Ø7.98mm x 160mm (Two-Part)19.05mmØ18-60mm100mm170014Ø7.98mm x 175mm31.75mmØ61-100mm100mm170015Ø7.98mm x 184mm (Two-Part)31.75mmØ61-100mm100mmPart No. Mumbai Pune VasaiPilot Pins (HSS Cutters)Weldon ShankmmDia. RangemmDepth of CutmmØ6.35x77mm19.0512 - 6525Ø6.35x102mm19.0512 - 6550170016Ø6.35x130mm19.0512 - 6550170011Ø7.98x130mm19.0518 - 5075170003Ø7.98x130mm19.0518 - 5075170004Ø7.98x160mm19.0518 - 60100170005Ø7.98x160mm19.0518 - 60100170019Ø7.98x190mm19.0518 - 60DOC 35mm Extension 75mm170018Ø7.98x205mm19.0518 - 60DOC 50mm Extension 100mm170020Ø4.74x103mm19.0511mmPart No.Size170001170002All-India Sales & Service Network Delhi Cuttack Kolkata Chennai Trichy Hyderabad Raipur Bengaluru Visakhapatnam Vadodara Jamnagar AhmedabadBroachCutter Machines, Cutters, Spares & Accessories areavailable Ex-Stock through an Extensive All India Coverage.(2-part design)(2-part design)Authorised Dealer & Sub-Dealer Network in all major townsof India.50Map source : www.surveyofindia.gov.inDisclaimer : This map is for illustrative purposes and does not imply the expression of any opinion on the part of the publisherconcerning the legal status of any country or territory or concerning the delimitation of frontiers or boundaries.2122 Nagpur Indore

MT4 22000N Yes 19mm Weldon MT2 7500N-Page 17 Page 18 HSS CuttersTCT Cutters up to 25mm Diameter 12mm-65mm Pilot Pin Dia.6.35x77mm Depth of cut Refer to page 21 up to 35mm Diameter 12mm-100mm Pilot Pin Depth of cut up to 50mm Diameter 12mm-65mm Pilot Pin Dia.6.35x102mm Depth of cut up to 50mm Diameter 12mm-100mm Pilot Pin Depth of cut Refer to .