PARTS MAN U AL - Subaru-power

Transcription

PARTSMANUALModelsEH64, 20.5 hp EngineEH65, 22.0 hp EngineWelder Applications(Onan Performer OHV220)PUB-EP220WRev. 09/05

940 Lively Blvd. Wood Dale, IL 60191 Phone: 630-350-8200 Fax: 630-350-8212e-mail: sales@robinamerica.com www.robinamerica.com Copyright 2005 Robin America, Inc.

-3-EH64, EH65 Performer OHV220

DESCRIPTIONROBINEngine SpecificationONANEngine SpecificationMILLER HOBARTMILLER BOBCATMILLER TRAILBLAZERLINCOLN ELECTRICMILLER BOBCATMILLER TRAILBLAZERMILLER 0GIOHV-2252AP220GIOHV-2711AP220GIOHV-1145ANOTE: Horsepower is as follows;EH650DB - 20.5hpEH650DC - 22hpEH64, EH65 Performer OHV220-4-

GROUP INDEXGroup NamePageCRANKCASE GROUP - EH64 . 6CRANKCASE GROUP - EH65 . 10CRANKSHAFT GROUP . 12INTAKE and EXHAUST GROUP - EH64. 14INTAKE and EXHAUST GROUP - EH65. 16GOVERNOR GROUP . 18BLOWER HOUSING GROUP . 20FUEL, LUBRICANT GROUP - EH64 . 22FUEL, LUBRICANT GROUP - EH65 . 24CARBURETOR - EH64 . 26CARBURETOR - EH65 . 28FLYWHEEL and STARTER GROUP - EH64 . 30FLYWHEEL and STARTER GROUP - EH65 . 32STARTER COMPONENTS . 34APPENDIX A - Cylinder head & Valve guide change . 36APPENDIX B - Governor spring and rod positions. 37V-TWIN SERVICE UPDATE WELDER APPLICATIONS . 38NO STARTFUEL CUT-OFF SOLENOID . 39STOP DIODE . 40WIRING HARNESS - Welder Applications . 41SHUTDOWN RELAY - Welder Applications . 41HARD STARTIGNITION COIL . 44HIGH ALTITUDE KITS. 45FUEL PUMP . 46SPARK PLUG . 47REMOVAL & INSTALLATION PROCEDURESHobart Champion, Miller Bobcat 225 and 250. 48Miller Trailblazer 301G. 66-5-EH64, EH65 Performer OHV220

SECTION 1CRANKCASE GROUP - EH64, 20.5hpFIG. 10019474647464825P220GIOHV-2711A44EH64, EH65 Performer OHV220-6-

SECTION 829303132333435363738394041CRANKCASE GROUP - EH64, 20.5hpROBIN PART NUMBER DESCRIPTION263-10102-B1CRANKCASE CP263-15802-03MAIN BEARING263-15803-03MAIN BEARING263-15804-03MAIN BEARINGX31-00800-80DOWEL PIN142-55601-03PIPE263-15701-01PIPE, PULSE263-15911-A1BLIND PLUG044-00800-10OIL SEAL263-15901-03UNION045-01200-10STEEL BALL263-76001-A1OIL PRESSURE SWITCH263-11103-D1MAIN BEARING COVER, AY263-15802-03MAIN BEARING263-15803-03MAIN BEARING263-15804-03MAIN BEARING044-04200-30OIL SEAL263-45001-C1GOVERNOR GEAR, CP263-41901-03GOVERNOR SLEEVE263-46214-A3WASHER263-13001-21CYLINDER HEAD 1, CP263-14211-03VALVE GUIDE132-07AA0-50INTAKE VALVE SEAL010-50802-90STUD, intake/exhaustX45-00600-10STEEL BALL263-16201-03PLUG263-13101-21CYLINDER HEAD 2, CP246-15501-01ROCKER COVER, CP246-16002-13ROCKER COVER GASKET263-15001-13GASKET 1, CYLINDER HEAD263-15101-13GASKET 2, CYLINDER HEAD263-16001-A3MAIN BEARING COVER GASKET263-16006-03BREATHER PLATE GASKET263-14301-03BREATHER COVER263-14401-01BREATHER PLATE263-18001-A3RUBBER PIPE263-68511-03HOSE CLAMPX31-00600-20DOWEL LANGE BOLTX11-00802-20FLANGE BOLTX11-00600-30FLANGE BOLT263-46215-A3THRUST BEARING263-19001-A3LIFTING 8101012REMARKSONAN PN187-6000STD0.25mm Undersized0.50mm STD0.25mm Undersized0.50mm 33187-6034187-6035187-6036187-6037EH64, EH65 Performer OHV220

SECTION 1CRANKCASE GROUP - EH64, 20.5hpFIG. 10019474647464825P220GIOHV-2711A44EH64, EH65 Performer OHV220-8-

SECTION 1REF4344CRANKCASE GROUP - EH64, 20.5hpROBIN PART NUMBER DESCRIPTION263-65005-A3263-65006-A3QTYOIL DRAIN VALVEADAPTER1144263-68101-B0OIL DRAIN HOSE ETAINER PLATECLAMP, choke N PN504-0186187-6173187-6173From S/N 1015769EH64, EH65 Performer OHV220

SECTION 1CRANKCASE GROUP - EH65, 22.0hpFIG. 100494746464745454550504294443EH650DC241544EH64, EH65 Performer OHV220- 10 -

SECTION 3132333435363738394041424344444546474950CRANKCASE GROUP - EH65, 22.0hpROBIN PART NUMBER 3280-63602-A1X45-00600-10QTYCRANKCASEMAIN BEARINGDOWEL PINPIPEPIPE, PULSEBLIND PLUGOIL SEALOIL PRESSURE SWITCHMAIN BEARING COVERBALL BEARINGOIL SEALGOVERNOR GEARGOVERNOR SLEEVETHRUST BEARINGWASHERCYLINDER HEAD 1STUDSEAL, INTAKE VALVECYLINDER HEAD 2ROCKER COVER w/ oil fillROCKER COVERGASKET, ROCKER COVERGASKET 1, CYLINDER HEADGASKET 2, CYLINDER HEADGASKET, MAIN BEARING COVERGASKET, BREATHER PLATEBREATHER COVERBREATHER PLATEHOOKRUBBER PIPEHOSE CLAMPDOWEL PINPLUGGASKETFLANGE BOLTFLANGE BOLTFLANGE BOLTFLANGE BOLTUNIONOIL DRAIN VALVEADAPTEROIL DRAIN HOSEVALVE GUIDECLIPRETAINER PLATEOIL FILL CAPSTEEL BALL- 11 EMARKSONAN 87-6035EH650DC2405, H64, EH65 Performer OHV220

SECTION 2CRANKSHAFT GROUP - EH64, 20.5hp & EH65, 22.0hpFIG. 200EH64, EH65 Performer OHV220- 12 -

SECTION 2REF12233456788889101112CRANKSHAFT GROUP- EH64, 20.5hp & EH65, 22.0hpROBIN PART AFT CPCRANKSHAFT CPCONNECTING RODCONNECTING RODCONNECTING RODCONNECTING ROD BOLTCONNECTING ROD BOLTPISTONPISTONPISTONPISTON PINPISTON RING SETPISTON RING SETPISTON RING SETRETAINING CLIPSPACERSPACERSPACERSPACERNUTWASHERSPRING WASHERWOODRUFF KEY- 13 -QTY11222442222222411111111REMARKSONAN PNThreaded, Miller - Hobart 187-6039Taper, LincolnSTD - EH64187-6040Undersized 0.25mm - EH64STD - EH65 - Miller HobartSTD- EH64187-6041STD- EH65STDOversized 0.25mmOversized 0.50mm187-6043STD187-6044Oversized 0.25mmOversized 0.50mm187-6045T 0.6T 0.8187-6046T 1.0187-6047T 2EH64, EH65 Performer OHV220

SECTION 3INTAKE and EXHAUST GROUP - EH64, 20.5hpFIG. 300192222EH64, EH65 Performer OHV220- 14 -

SECTION 3REF1245678910111213141516171819202122INTAKE and EXHAUST GROUP - EH64, 20.5hpROBIN PART 35201-A1DESCRIPTIONINTAKE MANIFOLDCAMSHAFTTAPPETINTAKE VALVEEXHAUST VALVEVALVE SPRINGVALVE COLLETSPRING RETAINERROCKER SHAFTPUSH RODROCKER ARM AYADJUSTING SCREWNUTMANIFOLD GASKETFLANGE NUTCLEANER ELEMENTCLEANER BASECLEANER COVERWING NUTBOLTGASKET, EXHAUST- 15 -QTY114224842444424111132REMARKSONAN PN187-6053187-6055187-60572 Per 187-6071EH64, EH65 Performer OHV220

SECTION 3INTAKE and EXHAUST GROUP - EH65, 22.0hpFIG. 30024EH64, EH65 Performer OHV220- 16 -

SECTION 3REF123456789101112131415161718192021222324INTAKE and EXHAUST GROUP - EH65, 22.0hpROBIN PART NUMBER DESCRIPTION280-33001-C3INTAKE 33401-03INTAKE VALVE263-33502-13EXHAUST VALVE246-33611-03VALVE SPRING246-35501-03COLLET VALVE246-33711-13SPRING RETAINER263-35321-B1PUSH ROD267-36101-13ROCKER ARM261-35801-13BOLT, UIDE PLATE263-35503-A3GASKET, INTAKE MANIFOLD280-32601-A0AIR CLEANER AY263-32610-A1CLEANER ELEMENT280-32620-A1CLEANER BASE263-32630-03CLEANER COVER263-32640-01WING NUT263-95111-A3LABEL, ONAN BY ROBIN002-38080-00FLANGE NUTX11-00600-20FLANGE BOLT270-35201-01GASKET- 17 -QTY114224844444422111111432REMARKSONAN PN187-6055187-60572 per 70187-6071187-6067EH64, EH65 Performer OHV220

SECTION 4GOVERNOR GROUP- EH64, 20.5hp & EH65, 22.0hpFIG. 400221417227EH64, EH65 Performer OHV220- 18 -

SECTION 4REF12346678GOVERNOR GROUP- EH64, 20.5hp & EH65, 22.0hpROBIN PART NUMBER DESCRIPTION263-46021-B3CHOKE LEVER263-46011-A3CHOKE CONTROL ROD261-45201-03RETURN SPRING226-43101-01LINK PIVOT263-42301-B3GOVERNOR LEVER263-46021-B3CHOKE LEVER263-42201-A3GOVERNOR SHAFT263-42507-03GOVERNOR SPRING, blackQTY111111118263-42509-A3GOVERNOR SPRING, 00003-10080-00X23-00801-50GOVERNOR SPRING, blueGOVERNOR RODROD SPRINGSPEED CONTROL LEVERSPEED CONTROL BRACKETCLAMPSNAP PINBOLT and WASHER AYNUTFLANGE BOLTBOLT and WASHER AYNUTFLANGE NUTBOLT and WASHER AYWASHERSPACER1111111112111121- 19 -REMARKSONAN 7-6092187-6093EH64, EH65 Performer OHV220

SECTION 5BLOWER HOUSING GROUP- EH64, 20.5hp & EH65, 22.0hpFIG. 5007131313466614514126EH64, EH65 Performer OHV220- 20 -

SECTION 5REF12345678911121314BLOWER HOUSING GROUP- EH64, 20.5hp & EH65, 22.0hpROBIN PART 1-00600-10DESCRIPTIONBLOWER HOUSINGBLOWER HOUSINGCYLINDER BAFFLE 1CYLINDER BAFFLE 1CYLINDER BAFFLE 2CYLINDER BAFFLE 2CYLINDER BAFFLE 3CYLINDER BAFFLE 4, UNITCYLINDER BAFFLE 4FLANGE BOLTFLANGE BOLTBOLT and WASHER AYLABEL, warningCOOLING BLOWER UNITLABEL, trademarkFLANGE BOLTFLANGE BOLT- 21 65ONAN 187-6102187-6073EH64, EH65 Performer OHV220

SECTION 6FUEL and LUBRICANT GROUP- EH64, 20.5hpFIG. 6003815323631123022EH64, EH65 Performer OHV220- 22 -

SECTION 03132333435363738FUEL and LUBRICANT GROUP - EH64, 20.5hpROBIN PART NUMBER DESCRIPTION263-63901-03INNER ROTOR263-63902-03OUTER ROTOR263-64302-02OIL PUMP FILTER UNIT263-64001-B1OIL PUMP COVER, CP044-03501-70OIL SEALX24-89000-30O RING263-65001-13OIL RELIEF PLUG003-70140-00ALUMINUM GASKET248-65601-03RELIEF VALVE SPRING006-90308-00STEEL BALL248-65801-00OIL FILTER AY263-63604-11OIL GAUGE CP246-63606-09OIL FILL CAP021-31800-10GASKET263-68006-B3RUBBER PIPE263-68501-03HOSE CLAMP263-62431-00CARBURETOR263-66201-A3CARBURETOR GASKET280-62201-00FUEL PUMP263-65003-A1FUEL PUMP BRACKET263-68009-B3RUBBER PIPE024-01000-10OIL GAUGE O RING263-65011-A3BOLTX11-00801-10FLANGE BOLTX11-00601-40FLANGE BOLT263-65012-A3FUEL FILTER263-65102-A3OIL FILL TUBE085-10301-10RUBBER PIPE206-75501-01CLAMP CP263-63621-01OIL GAUGE TUBE021-81800-10OIL FILL TUBE GASKET056-60001-70STRAP CLAMP002-18180-00HEX NUTX11-00600-20FLANGE BOLTX11-00600-90FLANGE BOLT263-67102-A3SPACER- 23 N 187-6112187-6191187-6192187-6113187-6114NEW - High performance 6218815-0753EH64, EH65 Performer OHV220

SECTION 6FUEL and LUBRICANT GROUP- EH65, 22.0hpFIG. 60038EH64, EH65 Performer OHV220- 24 -

SECTION 6REF1234567891

miller hobart eh650db2322 p220giohv-786a miller bobcat eh650db2341 p220giohv-2252a miller trailblazer eh650db2390 p220giohv-2711a lincoln electric eh650db2332 p220giohv-1145a miller bobcat eh650dc2405 miller trailblazer eh650dc2415 miller hobart eh650dc2420 note: horsepower is as follows; eh650db - 20.5hp eh650dc - 22hp - 5 - eh64, eh65 performer ohv220 group index group name page