ACS355 37 To 22 KW / 0.5 To 30 Hp Catalog

Transcription

Low voltage AC drivesABB general machinery drivesACS3550 37 to 22 kW / 0.5 to 30 hpCatalog

Two ways to select your driveChoice 1: Simply contact your local ABB drivessales office and let them know what you want. Usepage 3 as a reference section for more information.Type code:ACS355Product seriesRating and typesVoltagesConstructionDimensionsOptions2 ABB general machinery drives ACS355 CatalogOR-01EChoice 2: Build up your own ordering code usingthe simple 7-step approach below. Each step isaccompanied by a reference to a page that is filledwith useful information.-02A4-2 A123

ContentsABB general machinery drives, ACS355ABB general machinery drivesFeatures, advantages and benefitsRatings and types446Type code6Voltages6Construction6Technical data7Dimensions and weights8Cabinet-mounted drives (IP20 UL Open)8Wall-mounted drives (NEMA 1/UL Type 1)8Wall-mounted drives (IP66/IP67/UL Type 4X)8Cooling and fuses9Control connections10Connection examplesOptions1011How to select options11User interfaces12Machine interfaces13Extension modules13Protection and installation13DriveWindow Light 214FlashDrop tool15Brake resistors15Input and output chokes16EMC filters17Low leakage current filters17Services18Catalog ABB general machinery drives ACS355 3

ABB general machinery drivesACS355-01E-02A4-ABB general machinery drivesThe ABB general machinery drives are designed to be thefastest drives to install, parameter-set and commission. Theyare highly compact and cost effective. Equipped with cuttingedge intelligence and safety capability the drives are designedspecifically to meet the production and performance needs ofsystem integrators, original equipment manufacturers (OEMs)and panel builders, as well as the requirements of end usersin a broad range of applications.2 A123ApplicationsABB general machinery drives are designed to meet therequirements of an extensive range of machinery ap plications.The drives are ideal for food and beverage, material handling,lifting, textile, printing, rubber and plastics, and woodworkingapplications.Highlights Exceptionally compact drives and uniform design Quick commissioning with application macros and panelassistants Safe Torque-Off function (SIL3 ) as standard Sensorless vector control Built-in braking chopper High protection class variants for harsh environmentsFeatureAdvantageBenefitWorldwide availabilityDrives are available worldwide and permanently stocked in fourFast and reliable delivery with dedicated support to anyand serviceregions.country in the world.Dedicated global service and support network that is one of thelargest in the industry.Broadest power rangeDrive series covers all the typical needs of machine builders with aCost savings as machine builders need to choose onlyin its class from 0.37 tosingle family of machinery drive.one drive series.Exceptionally compactDrive has the highest power density in its class at 2.8 kW/dm3.Space savings in restricted spaces.drives and uniformAll frame sizes share the same depth and height facilitatingdesignmultiple drive solutions and cabinet installations.22 kWSafe Torque-Off functionBuilt-in and certified function that is used for prevention of anReduces the need for external safety components(SIL3) as standardunexpected start-up and other stopping related functions.Helps machine builders to fulfill the requirements ofSequence programmingSimple drive control logic, with up to eight pre-set sequencesReduces the need for external PLC components.Machinery Directive 2006/42/EC.of operations, is created in minutes with built-in sequenceprogramming.Application macrosPre-defined I/O configurations containing macros such as 3-wire,and control panel’sPID-control and motor potentiometer macro.assistantsEnables quick commissioning of a drive.Different assistants help set parameters for different functionssuch as drive start-up, motor set-up or PID control.FlashDrop toolA pre-defined machine parameter set, from selection of up to 20,Fast, easy and reliable pre-configuration of drives forcan be downloaded in seconds to a drive without powering thehigh-volume machine builders.drive.The FlashDrop tool is easy to use and no specialized drivesknowledge is required.Speed compensated stop A feature for applications that require precision stopping that isProduct variant forImproved production flow and cost saving of a built-inindependent of variations in process speed.feature.No need to design special enclosure for application that requires aTime and cost savings.demanding environments high ingress protection. NSF certified.with IP66/67/UL Type 4Xprotection classesSensorless vector control Accurate motor control without a feedback device.4 ABB general machinery drives ACS355 CatalogCost saving of a reduced component.

ABB general machinery drivesACS355-01E-02A4-High protection class driveA range of ABB general machinery drives with IP66, IP67 andUL Type 4X protection classes is designed to excel in theharshest and most demanding of conditions.Designed for the food and beverage, textile, ceramics, pulpand paper and water and waste water industries, the drivesare suitable for screws, mixers, pumps, fans and conveyersespecially where the machine is exposed to dust, moistureand cleaning chemicals. The heat sink’s cooling fins arecompletely open from top to bottom, which allows easywashing to ensure no dirt adheres to the surfaces. A usercontrol panel housed within a plastic window is designed toresist moist and dusty atmospheres. Furthermore, the coolingfan is located inside the drive, thereby eliminating the need foran external cooling fan and the subsequent maintenance ofexternal moving parts. The wall mounted drive can be locatedclose to the process and the operator. The drive features theassistant control panel as standard.2 B063Mains connection, high protection class driveVoltage andpower range3-phase, 200 to 240 V 10%0.37 to 4 kW (0.5 to 5 hp)3-phase, 380 to 480 V 10%0.37 to 7.5 kW (0.5 to 10 hp)Environmental limits, high protection class driveAmbient temperature-10 to 40 C (14 to 104 F),no frost allowedDegree of protectionIP66/IP67/UL Type 4X, indoor use onlyIP69K with compatible cable glandsProduct compliance, high protection class driveLow Voltage Directive 73/23/EEC with supplementsMachinery Directive 98/37/ECEMC Directive 89/336/EEC with supplementsQuality assurance system ISO 9001En viron men tal sys tem ISO 14001UL, cUL, CE, C-Tick and GOST R approvalsRoHS compliantNSF CertifiedDIN40050-9 (IP69K)The drive’s hygienic design and use of materials meetingcurrent hygiene standards, means that the drive traps nobacteria and can withstand frequent washing. The drive iscertified by NSF.Catalog ABB general machinery drives ACS355 5

Ratings and typesACS355-01E-02A4-Type codeThis is the unique reference number (shown above and incolumn 4, right) that clearly identifies your drive by powerrating and frame size. Once you have selected the type code,the frame size (column 5) can be used to determine the drivedimensions, shown on the next page.VoltagesACS355 is available in two voltage ranges:2 200 to 240 V4 380 to 480 V2 A123Construction“01E” within the type code (shown above) varies dependingon the drive phase and EMC filtering. Choose below the oneyou need.1-phase3-phaseEMC filter connected, 50 Hz frequencyEMC filter disconnected, 60 Hz frequency(In case the filter is required it can easily be connected)B063 IP66/IP67/UL Type 4X enclosure0103EU Insert either “2” or “4”, depending on your chosen voltage,into the type code shown above.Ratings IP20 / UL Open Type / Type codeFrameRatingsNEMA 1 optionPNPNsizeIP66/IP67/UL Type 4XPNPNI 2NI 2N[kW][hp][A]1-phase supply voltage 200 to 240 V 7-2Type codeFramesizeR0[kW][hp][A]3-phase supply voltage 200 to 240 V units0.370.52.4ACS355-03X-02A4-2 B063R1R10.550.753.5ACS355-03X-03A5-2 X-07A5-22.23.09.8ACS355-01X-09A8-23-phase supply voltage 200 to 240 V S355-03X-04A7-2 B063R11.11.56.7ACS355-03X-06A7-2 B063R11.52.07.5ACS355-03X-07A5-2 B063R12.23.09.8ACS355-03X-09A8-2 B063R3R03.04.013.3ACS355-03X-13A3-2 017.6ACS355-03X-17A6-2 B0633-phase supply voltage 380 to 480 V units0.370.51.2ACS355-03X-01A2-4 5-03X-01A9-4 -03X-02A4-4 -03X-03A3-4 -03X-04A1-4 -03X-05A6-4 5-03X-07A3-4 B063R111.015.046.2ACS355-03X-46A2-23-phase supply voltage 380 to 480 V 03X-08A8-4 B063R15.57.512.5ACS355-03X-12A5-4 B063R37.510.015.6ACS355-03X-15A6-4 ACS355-03X-38A0-4ACS355-03X-44A0-4R4R41.04.76 ABB general machinery drives ACS355 CatalogR0X within the type code stands for E or U.

Technical dataACS355-01E-02A4-Mains connectionVoltage andpower rangeFrequency1-phase, 200 to 240 V 10%0.37 to 2.2 kW (0.5 to 3 hp)3-phase, 200 to 240 V 10%0.37 to 11 kW (0.5 to 15 hp)3-phase, 380 to 480 V 10%0.37 to 22 kW (0.5 to 30 hp)48 to 63 HzMotor connection3-phase, from 0 to U SUPPLYFrequency0 to 600 HzContinuous loadingcapabilityRated output current I2N(constant torque at a max.ambient temperature of 40 0C)(at a max. ambient temperatureof 40 0C) A123Programmable control connectionsVoltageOverload capacity21.5 x I2N for 1 minute every 10 minutesAt start 1.8 x I2N for 2 sTwo analog inputsVoltage signalUnipolarBipolarCurrent signalUnipolarBipolarPotentiometer referencevalueResolutionAccuracy0 (2) to 10 V, R in 312 kΩ-10 to 10 V, R in 312 kΩ0 (4) to 20 mA, R in 100 Ω-20 to 20 mA, R in 100 Ω10 V 1% max. 10 mA, R 10 kΩ0.1% 2%One analog output0 (4) to 20 mA, load 500 ΩAuxiliary voltage24 V DC 10%, max. 200 mAFive digital inputsInput impedance12 to 24 V, PNP and NPN,programmable DI5 0 to 16 kHz pulse train2.4 kΩOne relay outputTypeMaximum switching voltageMaximum switching currentMaximum continuous currentNO NC250 V AC/30 V DC0.5 A/30 V DC; 5 A/230 V AC2 A rmsTransistor output30 V DC100 mA/30 V DC, short circuit protected10 Hz to 16 kHz1 Hz0.2%Switching frequencySelectableDefault 4 kHz4 to 16 kHz with 4 kHz stepsAcceleration time0.1 to 1800 sDeceleration time0.1 to 1800 sBrakingBuilt-in brake chopper as standardSpeed controlStatic accuracyDynamic accuracy20% of motor nominal slip 1% s with 100% torque stepTorque controlTorque step rise timeNon-linearity 10ms with nominal torque 5% with nominal torqueOne digital outputTypeMaximum switching voltageMaximum switching currentFrequencyResolutionAccuracyAmbient temperature-10 to 40 oC (14 to 104 oF), no frost allowed50 oC (122 oF) with 10% deratingFieldbusesRefresh ratePlug-in type 10 ms (between drive and fieldbus module)AltitudeRated current available at 0 to 1000 m (0 to3281 ft) reduced by 1% per 100 m (328 ft) over1000 to 2000 m (3281 to 6562 ft)PROFIBUS DP9-pin D-connector, up to 12 Mbit/s baud rateDeviceNet5-pin screw type connector, up to 500 kbit/sSerial communicationEnvironmental limitsRelative humidityLower than 95% (without condensation)Degree of protectionIP20 / optional NEMA 1/ UL type 1 enclosureIP66/IP67/UL Type 4X as an option up to7.5 kW, IP69K available for IP66/IP67 variantwith compatible cable glandsEnclosure colourNCS 1502-Y, RAL 9002, PMS 420 CContamination levelsIEC721-3-3No conductive dust allowedClass 1C2 (chemical gas es)Class 1S2 (solid particles)Class 2C2 (chemical gases)Class 2S2 (solid particles)Class 3C2 (chemical gases)Class 3S2 (solid particles)TransportationStorageOperationProduct complianceLow Voltage Directive 2006/95/ECMachinery Directive 2006/42/ECEMC Directive 2004/108/ECQuality assurance system ISO 9001En viron men tal sys tem ISO 14001UL, cUL, CE, C-Tick and GOST R approvalsRoHS compliantbaud rateCANopen9-pin D-connector, up to 1 Mbit/sModBus4-pin screw type connector, up to 115 kbit/sbaud rateEthernetRJ-45 connector, 10/100 Mbit/s baud rateEtherCat2 pcs RJ-45 connectors, 100 Mbit/s baudrateLonWorks3-pin screw type connector, up to 78 kbit/sbaud rateChokesAC input chokesExternal optionFor reducing THD in partial loads and tocomply with EN/IEC 61000-3-12.AC output chokesExternal optionTo achieve longer motor cablesCatalog ABB general machinery drives ACS355 7

Dimensions and weightsACS355-01E-02A4-2 A123Cabinet-mounted drives (IP20 UL Open)FrameIP20 UL .4H1H2H3WD1D2 H1H2H3Height without fastenings and clamping plateHeight with fastenings but without clamping plateHeight with fastenings and clamping plateWidthStandard depthDepth with MREL, MPOW or MTAC optionWD1D2Wall-mounted drives (NEMA 1/UL Type 1)FrameNEMA 1/UL Type 91771953.1R42703202601771955.0H4H5WD1D2 H4H5Height with fastenings and NEMA 1 connection boxHeight with fastenings, NEMA 1 connection box and hoodWidthStandard depthDepth with MREL, MPOW or MTAC optionD1D2WWall-mounted drives (IP66/IP67/UL Type 4X)FrameIP66/IP67/UL Type 3HH HeightW WidthD1 Standard depthD18 ABB general machinery drives ACS355 Ca

2 ABB general machinery drives ACS355 Catalog Two ways to select your drive Choice 1: Simply contact your local ABB drives sales office and let them know what you want. Use page 3 as a reference section for more information. Choice 2: Build up your own ordering code using the simple 7-step approach below. Each step is accompanied by a reference to a page that is filled with useful .