Transcription
CHARTWAYINDUSTRIALSERVICESCORPORATE PRESENTATION
A LITTLE HISTORYChartway locate a source ofsupply in China and by the endof 2002 established a tradingpartnership called Chartway(Asia) Ltd, producing hot forgedand machined components forthe UK and European market.1992Chartway was founded in 1992by Richard Carter. The businessphilosophy established byRichard was to provide a rangeof High Quality PrecisionEngineering Services combinedwith First Class Customer Care,and has remained at theforefront of everything we haveadhered to over the last 28years.2002Chartway Ownership changes.John & Karen Clark buy thecompany from Richard Carter2008Moved to larger premises inorder to ensure Chartwaycould continue it’s growth inline with its Key Customers20192012Re-structure of theManagement Team inorder to focus on newgrowth area’s whilstmaintaining our highlevel of customer careto existing customers2
MANUFACTUREWHAT WE DOWe manufacture precision and safety critical parts ina wide range of materialsSUPPLY CHAIN MANAGEMENTOur services include Kan Ban System Monitoring , DirectLine Feed, Scheduled and Consignment stock requirementsQUALITY – ISO9001:2015Fully traceable certification on all parts, customerspecific requests like ISIR, FMEA and PPAP availableOUR PROMISEOur promise to you is that we will commit 100% of our resources tosupporting the growth of your business by understanding yourrequirements and providing excellent service that is both relevantand responsive to your needs3
STATISTICSFACTFACTIn 2018 we delivered over 15.2 Million pieceparts across 747 different components to morethan 75 clients in 8 different countriesZero line stops for any of our clients sincetrading started in 19924
OUR LOCATIONSUK – Head Office - West Midlands CNC Milling & Turning Wire Erosion Laser Cutting Fabrication Hot ForgingChartway (Asia) CNC Milling & Turning Casting Hot & Cold Forging Fabrication Gauge Manufacture Ability to machine exotic alloys 3d Printing & Rapid Protoyping5
CASE STUDY – SCHEDULED ACCOUNTEUROPEAN MULTI-SITE OEM High Volume parts across multiple lines Manufactured by Chartway Asia and UK Yearly volumes based on forecastedconsumptions Contracted pricing ISIR on all new parts Parts are manufactured in the UK, or inChina at Chartway (Asia) Stock held at Chartway Asia andChartway UK Monthly forecasts are given by thecustomer Chartway anticipates the usage andincreases or decreases stock holdingand buffer stocks accordingly Firm orders are placed and scheduledfor delivery All paperwork and labels are unique tothe customerSTOCKHOLDING AND CALL OFF6
THREE STAGE PERPETUAL INVENTORY FLOWThe management and financing of this3 stage process is crucial, requiringconstant review of our client’s firm andforecast demands.6 to 8 week’s av.usage held in stockfor call-off at ourUK DistributionCentre6 to 8 week’s av.usage inproduction atChartway (UK) orChartway (Asia)In the case of Chartway(Asia) 6 to 8 week’s av.usage shipped and on it’sway to the UK7
CASE STUDY – KANBAN SUPPLY MONITORING100 BINS PER WEEK Mixture of single operation parts andassembled, multi operation parts Parts are held at Chartway at both finishedand sub levels Chartway manages inventory closely tomatch Kanban demand Each Kanban part has a number of bins incirculation Chartway monitors the number of KanBans returned, rate of return and adjustssupply accordingly Service calls with customer ensures bothparties are aligned and spot trends toavoid over or under stockingWEEKLY/DAILY/MONTHLY8
KANBAN PROCESS2) Kanbanstock sheetupdated &qty ofemptyKanban'smonitored1) EmptyKanban'sreturned bycustomer3)Stock isadjusted &replenishedat Chartway5)Goods areinvoiced atthe point ofdespatch4) Kanban’srefilled &sent back tocustomer9
CHARTWAY (ASIA)FORGING 32 Sets of Hot Forging Machines ranging from 25 tonnes to 400tonnes, Forged blanks up to a maximum of 10 kilos. Use of CAD systems to reduce the material & machining cost.Resulting in high integrity components at a very competitiveprice. The cost of the die is not charged until samples have beensupplied and complete customer satisfaction has been achieved. The finished forged part has the “flash” removed and is thenprecision machined to drawing Our machine shop is equipped with a total of 120 SemiAutomatic Lathes, all operated by our highly skilled workforce ofprecision engineers. These high precision machines are capable of handlingcomponents from 3mm to 100mm in diameter. In addition to our Lathes we have a range of 14 CNC Milling &Turning Machines
CHARTWAY (ASIA)CASTINGS Sand Casting, Gravity Casting, Low Pressure Die Casting andHigh Pressure Die Casting Cast design and manufacturing Core Making The cost of the die is not charged until samples have beensupplied and complete customer satisfaction has been achieved Aluminium Melting & Casting Aluminium Sand Casting range from 5 Kilogram up to 500Kilogram Aluminium Low Pressure Die Casting range 1 Kilogram up to 800Kilogram Heat treatment Milling and Turning Grinding & Polishing Drilling & Tapping
CASE STUDY – REVERSE ENGINEERINGMANUFACTURED FROM SAMPLE Received a mating part and single samplethat only resembled the finished productvisually rather than dimensionally Chartway scanned and measured theparts and produced a full manufacturingdrawing and highlighted the care pointsaround the critical dimensions Chartway produced a fully dimensionedmanufacturing drawingEXAMPLE PART AND MATING PART12
CASE STUDY – REVERSE ENGINEERINGFIT FOR FUNCTION Chartway created 5 samples along withfull ISIR documentation Sample was tested for functionalityagainst the drawing and the mating part Once approved by Quality Control thesample was sent to the customer for signoff Sign off was attained and the productionrun then given the green light.FINISHED PART WITH ADDITIONAL FEATURES13
SENIOR MANAGEMENT TEAMJOHN CLARKKAREN CLARKCHRIS JONESEMMA JONESManaging DirectorSales DirectorBusiness Operations ManagerSales way.co.uk01384 88060501384 88060207562 16006907833 44955014
OUR KEY PEOPLEStephen Hunter: Quality Engineer Email: quality@chartway.co.uk Direct Dial: 01384 880607Daniel Hadley: Assistant Quality Engineer Email: daniel@chartway.co.uk Direct Dial: 01384 880607Karen Gibbon: Customer Service Co-ordinator Email: k.gibbon@chartway.co.uk Direct Dial: 01384 880620Suzannah McVey: Customer Service Co-ordinator Email: Suzannah@chartway.co.uk Direct Dial: 01384 888604Rash Athwal: Works Team Leader Email: rash@chartway.co.uk Direct Dial: 01384 884181
THANK YOUSALES@CHARTWAY.CO.UKHTTP://WWW.CHARTWAY.CO.UK
John.clark@Chartway.co.uk 01384 880605 KAREN CLARK Sales Director karen.clark@Chartway.co.uk 01384 880602 CHRIS JONES Business Operations Manager chris.jones@chartway.co.uk 07562 160069 EMMA JONES Sales Manager emma.jones@Chartway.co.uk 07833 449550 14
