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Quality Works – LANXESS at the K Fair 2022K 2022 PreviewFrederique van Baarle, Head of High Performance Materials business unitDüsseldorf, June 21, 2022
A globally operating specialty chemicals companySpecialtychemicalscompany2 Spin-off from Bayer in 2004 Specialty chemicals portfolio:chemical intermediates, additives, specialty chemicals andplasticsGlobalsuccessstory Approximately 14,900 employees in 33 countriesStrategy ofprofitabilityand resilience Strengthening of leading position in medium-sized markets Global sales of EUR 7.6 billion in 2021 Consolidation in Europe, expansion in USA and Asia
LANXESS at the K Fair 2022 700 m² booth 5 business units Focus topics:E-Mobility & sustainability3Visit us in Hall 6!
A well diversified product portfolio – also at K 2022AdvancedIntermediatesChemical intermediates Advanced IndustrialIntermediates Inorganic Pigments4Specialty AdditivesAdditives Polymer Additives Lubricant AdditivesBusiness Rhein n productsEngineeringMaterialsHigh performance plasticsand urethanes Material Protection Products Flavors & Fragrances Liquid PurificationTechnologies Saltigo High PerformanceMaterials Urethane Systems
Latest transaction: Advent and LANXESS establish JVGlobal powerhouse for engineering polymersComplementary portfolios, value chains andglobal positioningPioneering and innovative product portfolio 40% 60%Joint VentureAbility to play a key role in shaping futureelectromobilityPioneer in sustainability – bio- and recycledbased alternatives5Closing expected in H1 2023High Performance Materials
High Performance Materials – Our solutions at K 2022
Our topics at K 2022Sustainability7New Mobility
Reducing emissions and making climateengagement transparent to our stakeholdersImpact assessmentAnalyzing HPMs entirevalue chainOptimization projectsNitrous oxide reduction450.000 t CO2-eqfirst step implemented in 20218Product carbon footprintsCalculation and3rd party certificationClimate neutral 2040Sustainability indices,standards and ratings
HPM offers a continuously extending portfolio ofsustainable productsQualifying alternative feedstocks . Mass balance approach to extend sustainable feedstocks and offer sustainableproducts at top performance ISCC Certification of PA6 and glass fiber production in Antwerp and KrefeldUerdingen Strategical partnerships to secure access to sustainable raw materials and transferring them into sustainable products9 Wide range of Durethan and Pocan ECO -products using e.g. recycling glass fibersand recycling PET Latest generation of Durethan BLUE-products with up to92% sustainable share – mass balanced HiAnt engineering services to further reduce the CO2 footprint of our customer’scomponents
Wide range of TEPEX thermoplastic compositesheets based on sustainable feedstocksFrontrunner in sustainable composites Tepex SCOPEBLUE:100% bio-based composite sheet (PLA flax)with weight-specific stiffness equal to glass-fiber composites Further sustainable Tepex : based on Durethan BLUE PA6 matrix materials Tepex flowcore with recycled carbon fibers offering highstiffness and „forged carbon look“ Upcoming matrix polymers:Recyclate based TPU, PET and bio-based PA10.10 assustainable alternatives10
Our topics at K 2022Sustainability11New Mobility
HV battery enclosure entirely made of engineeringplastics1st fully functional thermoplastic battery enclosure Near-series demonstrator Durethan PA6 and & Tepex composite sheets processed bycompression molding Joint development with Kautex Textron Benefits of thermoplastic solution Designed for mass production Cost & weight reduction Sustainable solution due to recyclability, no corrosionprotection necessary and lower CO2 footprintDurethan B24CMH2.0 &Tepex dynalite 102-RGUD600[Picture: Kautex Textron]Feasibility of full plastic solution provenLANXESS was responsible for the material and Kautex Textron for component and process development12
Onboard charger cover for battery electric vehicle (BEV)Durethan PA6GF50 as efficient solution in the cooling system of e-powertrains First known PA6GF50 application in BEV cooling system Substitution of Aluminum Establishes PA6 vs. PA66 in water/glycol cooling circuits(temperature load upto 110 C)Durethan BKV50H3.0 Copper-free heat stabilization to avoid contact corrosion inthe charging systemPA6 qualified for future thermal management applications13
Innovative structural component for battery electricvehicle (BEV)Lightweight design with Durethan and Tepex Battery carrier for luxury sedan (BEV) Functionally integrated component carrier withinhigh-voltage battery system Durethan PA6GF60 and Tepex composite sheet Thin wall lightweight design over wide surface area thanks toTepex Durethan BKV60H2.0EF DUS060Tepex dynalite 102-RG60014 Cost-efficient one-shot injection molding process
Product Innovation – Hydrolysis stabilized halogenfree flame-retardant PBT for high voltage applications Combination of halogen-free flame retardancy andhydrolysis resistance Excellent electrical properties, independent of temperatureand humidity High CTI A 600 V and UL94 V0 at 0.75 mm for miniaturizationpotential Orange color with outstanding long-term stability possibleRetention of Izod impact strengthNew Pocan BFN HR series100[%]new BFN HR806040non-HR ref.200010203040Aging time (85 C / 85% r.h.)Innovative material designed for high voltage applications15[d]50
Laser welding – key technology for electronic housingsUpgrade of technical center in Dormagen Laser welding – method of choice for increasing number ofE/E housings e.g. ADAS sensors Wide range of laser transparent Durethan and Pocan LTgrades available Installation of laser welding machine featuring latesttechnologyExample:Radar sensor Emulate customers‘ production environment Acceleration and refinement of material optimizationphoto: PolyMerge GmbHStrong products and comprehensive HiAnt engineering services16
Our topics and products at K 2022SustainabilityNew Mobility Reduction and transparency ofour CO2 emissions HV battery enclosure entirelymade of engineering plastics Broadening sustainable rawmaterial base employing massbalance approach Extending portfolio of sustainableproducts Durethan ECO Pocan ECO Durethan BLUE 17Tepex SCOPEBLUE Onboard Charger Cover for BEV Innovative lightweight design withDurethan and Tepex New hydrolysis stabilizedhalogen-free FR Pocan Extension of lab equipment forcustomer support in laser welding
Laser welding -key technology for electronic housings Strong products and comprehensive HiAnt engineering services Laser welding -method of choice for increasing number of E/E housings e.g. ADAS sensors Wide range of laser transparent Durethan and Pocan LT grades available Installation of laser welding machine featuring latest technology
