Transcription
TELECOMMUNICATIONSCable Safe Climb SystemsRIGGING ANDSAFETY GEARFOR LIFE ON THE EDGE.
Table of Contents.General InformationAbout Us . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2Markets Served . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2Accessories & Specialty HardwareCable Guides . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18Obstruction Avoidance . . . . . . . . . . . . . . . . . . . . . . 19Blind Bolt Head Assembly Bracket . . . . . . . . . . . . 20Head Extension Brackets . . . . . . . . . . . . . . . . . . . . 20Additional Items . . . . . . . . . . . . . . . . . . . . . . . . . . . 20Attenuator Replacement Kit . . . . . . . . . . . . . . . . . . 21Tie-Off Anchor Brackets . . . . . . . . . . . . . . . . . . 22-23Step Bolt Climber . . . . . . . . . . . . . . . . . . . . . . . . . . 24Replacement Steps . . . . . . . . . . . . . . . . . . . . . . . . 24Fall Arrestor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25Safe Climb SystemsProduct Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . 3Design Considerations . . . . . . . . . . . . . . . . . . . . . . . 4Safe Climb Systems . . . . . . . . . . . . . . . . . . . . . 5-16Universal Cable Kit . . . . . . . . . . . . . . . . . . . . . 5Ladder Mount . . . . . . . . . . . . . . . . . . . . . . . . . 6Monopole . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7Round Climbing Leg . . . . . . . . . . . . . . . . . . . . 8Angle Climbing Leg - Universal . . . . . . . . . . . . 9Angle Climbing Leg - Large . . . . . . . . . . . . . . 10Lightweight Tower . . . . . . . . . . . . . . . . . . . . . 11Angle Iron Climb Face . . . . . . . . . . . . . . . . . 12Universal Pole . . . . . . . . . . . . . . . . . . . . . . . . 13Wood Pole . . . . . . . . . . . . . . . . . . . . . . . . . . 14Water Tower . . . . . . . . . . . . . . . . . . . . . . . . . 15Special Attachments . . . . . . . . . . . . . . . . . . . 16Fixed Rail Systems . . . . . . . . . . . . . . . . . . . . 17Maintenance & Technical InformationOnline Training . . . . . . . . . . . . . . . . . . . . . . . . . . . .Maintenance Checklist . . . . . . . . . . . . . . . . . . . . . .Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Code Compliance . . . . . . . . . . . . . . . . . . . . . . . . . .Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2627282930General InformationAbout UsFounded in 1987, Tuf-Tug is a premier global supplier of safety and rigging gear. As a market innovator trusted by industry leaders andend users, we are committed to climber safety and the secure rigging of valuable assets. As a customer-driven solutions provider, weearn credibility and establish successful relationships by exceeding expectations through unparalleled customer support, qualityproducts and on-time delivery.Headquartered in Dayton, Ohio, Tuf-Tug operates a state-of-the-art manufacturing facility with extensive capabilities that include fullmetal fabrication, testing and technical application engineering to design custom solutions and hardware for unique applications. Alongwith our custom design capabilities, Tuf-Tug offers the most extensive Safety Climb and Rigging Gear product offering in the industry.Tuf-Tug products are ideal solutions that meet the demands of customers in a variety of industries. We look forward to the opportunityto be your premier supplier of rigging gear and Safety Climb systems.Markets ServedTuf-Tug products are trusted by industry leaders to provide safety and rigging gear for many different industries and tureinfo@tuf-tug.comFarm & RanchOutdoor Advertisingwww.TUF-TUG.comUtilityOil & GasOff-HighwayHobby
Cable Safe Climb SystemsCable Safety Climb SystemsProduct OverviewCable Safety Climb Systems provide a vertical climbing safetysolution that offers fall protection to technicians for a variety ofaccessed structures including ladders, tanks, towers and more.Cable Safety Climb Systems help ensure safe vertical climbingmobility and improved productivity without requiring climbers todisconnect from tie-off points along the climbing path. In the eventof a fall, a fall arrestor automatically engages the vertical cable lineTuf-Tug Safety Climb Systems are third-party tested to withstandstringent industry safety guidelines and are offered with many different features and options to assist in meeting specific applicationrequirements such as corrosion-resistant materials, fall-protectiongear and custom tie-off and cable guides.Tuf-Tug offers the broadest Cable Safety Climb product offeringin the industry. Supported by Engineers and Customer Servicetechnicians with extensive experience designing and supplyingstandard and custom-designed solutions. Tuf-Tug employees arefocused on safety, quality and complete customer satisfaction.Tuf-Tug offers Cable Safety Climb solutions to meet virtually anyapplication and the ability to design and manufacture unique systems and hardwareThe Tuf-Tug Cable Safe-Climb System Advantage Heavy-duty, all-steel construction Flexibly designed hardware offers simple system installation Double swaged fittings ensure 2x safety factor of cableattachment Sealed head assembly provides weather-tight fitting fromharsh weather conditions Comprehensive product line with dozens of options offersa total safety-system solution Easy-to-adjust anchor eye bolt Adjustable cable hardware provides ease of tensioning High quality, made in USA construction Meets ANSI/OSHA, CSA & EU ladder safety requirements Serial numbered ID tag provided with system3937/299-1213info@tuf-tug.comwww.TUF-TUG.com
Cable Safe Climb SystemsDesign ConsiderationsWhen designing your Tuf-Tug Cable Safety Climb System there are several factors to consider to ensure your design meets yourapplication needs. Identifying and understanding your application requirements in advance of designing and ordering your systemsolution from Tuf-Tug will ensure proper field fitting and installation. Please consider and identify the following factors to designyour Safety Climb system solution:A. Mounting Type: Identifying the specific mounting application type that the system will be installed is the primaryconsideration for selecting the proper Safety Climb System. The mounting type refers to the specific tower design orstructure type the Safety Climb system will be used onB. Service Use: Tuf-Tug offers solutions for completed tower/structure installations.C. Obstructions: Knowing any potential obstructions on the climbing path helps determine additional hardware fixturesthat may need to be supplied with your system.D. Environmental Conditions: Identified environmental, application, location and weather conditions are importantconsiderations for designing your Safety Climb System. These factors will determine the proper materials selected.This may include: Off-shore applications, high humidity environments, etc.E. Measurements:The overall length of the Cable Safety Climb System is determined by the height of the structure and by taking intoconsideration obstructions and/or other limiting factors.F. Custom Requirements: Tuf-Tug offers standard and custom Safety Climb System solutions. If your applicationrequires unique or custom design considerations, please identify these requirements to your Tuf-Tug representativeprior to order G.com
Cable Safe Climb SystemsUniversal Cable KitAll kits include: 3/8” dia. wire rope assembly with 7x19 construction Sealed head assembly with impact attenuatorWhat is a Universal Cable Kit? Eyebolt connection with factory swaged fittingsA Universal Cable Kit is a configured set of componentsthat are conveniently pre-packaged into assembled sets sothat customers are not required to individually select all thenecessary hardware components to configure a safe climbsystem. These sets assist in reducing our customers’ time inconfiguring safe climb systems for quotations and assists byreducing lead times upon order acceptance. Simply selectthe proper cable length and material type with your UniversalCable Kit and your mounting type from the following pages toconveniently configure your desired safe climb system. Provides minimum 5,000 lb. anchorage connection Interfaces with all Tuf-Tug mounting configurations Meets ANSI, OSHA, TIA & CSA safety requirements Includes ID tag with Serial Number Universal cable guides supplied every 25 feetOptions include but not limited to: Galvanized head and cable Galvanized head and stainless steel cable 100% Stainless steel head and cableUniversal Cable Kit Part NumberUCK — —Cable Length(feet)Material TypeBlank (Standard Galvanized)SSC (Stainless Steel Cable)100SS (All Stainless Steel Components)UCK kits supplied able Length(feet)Cable 0019
Cable Safe Climb SystemsLadder Mount Heavy-duty, all-steel construction Supports multi-climber applications Meets ANSI/OSHA, CSA & EU laddersafety requirements 3/8” diameter high strength 7x19 aircraft cable Extra long uprights also available Flexible-designed hardware offers simplesystem installationCustom designed systems available upon request Double swaged fittings ensure 2x safetyfactor of cable attachment Sealed head assembly provides weathertight fitting with impact attenuatorLadder System Part NumberTTCSCS — — L —Cable Length(feet)LadderMaterial TypeBlank (Standard Galvanized)SSC (Stainless Steel Cable)100SS (All Stainless Steel Components)32SystemIncludes:Climb face withoptional diagonal1 clampplate not shownCable & HeadAssemblyUCK UniversalCable KitHeavy DutyUprightMount BracketPLUSone of the following:BP/N 115-114 (standard)OR 115-150 (extra long)– LADDER-BPladder mount bracket pack– LADDER-BPSTAINLESSstainless steel laddermount bracket packCable Guides– XLLM-BPextra long ladder mountbracket pack– XLLM-BP-STAINLESSstainless steel extra longbracket packHardwareINCLUDEDBase AnchorBracket AssemblyP/N 115-106/107 (standard)OR 115-151 (extra long)6937/299-1213info@tuf-tug.comwww.TUF-TUG.comA
Cable Safe Climb SystemsMonopole Easily mounts to different pole designs Head extensions available for obstruction avoidance Standard systems in stock Many options available for OEM pole designsCustom designed systems available upon requestMonopole System Part NumberTTCSCS — — MP —Cable Length(feet)MonopoleMaterial TypeBlank (Standard Galvanized)SSC (Stainless Steel Cable)100SS (All Stainless Steel Components)SystemIncludes:Cable & HeadAssemblyUCK UniversalCable KitPLUSone of the following:– MONOPOLE-BPmonopole mountbracket pack– MONOPOLE-BPSTAINLESSstainless steel monopolebracket packCable GuideHardwareINCLUDEDBase AnchorAssemblyP/N G.com
Cable Safe Climb SystemsIHGIHGÓRound Climbing Leg Flexible design system fits multiple sizes Head adapter fits 1-1/2” - 5” round legs and 5” to 10” Special oversized leg adapters availableŒCustom designed systems available upon requestRound System Part NumberTTCSCS — — RCL —Cable Length(feet)RoundClimbing LegMaterial TypeBlank (Standard Galvanized)SSC (Stainless Steel Cable)100SS (All Stainless Steel Components)Universal Round LegHead AdaptorP/N 115-243 (standard)OR 115-247 (extra long)SystemIncludes:UCK UniversalCable KitCable & HeadAssemblyPLUSone of the following:– RCL-BPround climb legbracket pack– RCL-BP-STAINLESSstainless steel round climbleg bracket pack– XLRCL-BPextra large round climbleg bracket packHardwareINCLUDEDOptionalUniversalLeg ChannelAnd CableGuideAssemblyP/N 120-203with 115-317Universal Leg Channel AndBase Anchor AssemblyOptional tension spring shownP/N 120-203 with m
Cable Safe Climb SystemsUniversal Angle Climbing Leg Available to fit 2” to 4” Small Angle Climb Leg Universal for 60 and 90 Angle LegCustom designed systems available upon requestUniversal Angle Climbing Leg System Part NumberTTCSCS — — U-AICL-BP —Cable Length(feet)ClimberMaterial TypeBlank (Standard Galvanized)SSC (Stainless Steel Cable)2-4” SmallAngle Iron HeadAdaptor BracketSystemIncludes:P/N 115-148UCK UniversalCable KitPLUSthe following:Cable & HeadAssembly– AICLU-BPuniversal angle iron climbleg bracket packHardwareINCLUDEDOptional UniversalAngle Leg AdaptorChannelsWith Cable GuideP/N 120-205with 115-317Universal Angle LegAdaptor With BaseAnchor AssemblyP/N 120-205with m
Cable Safe Climb SystemsIHGIHGÓAngle Climbing Leg - Large Universal 90 angle leg head adaptor bracket withfasteners for 4” to 8” legs Universal 60 angle leg adaptor bracket withfasteners for leg sizes up to 6”Œ Available in 60º and 90ºCustom designed systems available upon requestAngle Climbing Leg System Part NumberTTCSCS — — AI/CL (90 or 60) —Cable Length(feet)ClimberBlank (Standard Galvanized)SSC (Stainless Steel Cable)Angle IronHead AdaptorBracketSystemIncludes:P/N 120-214UCK UniversalCable KitPLUSone of the following:Cable & HeadAssembly– AICL60-BP60 degree large angle ironclimb leg bracket pack– AICL90-BP90 degree large angle ironclimb leg bracket packOptionalUniversalINCLUDEDAngle LegAdaptorChannels WithCable GuideHardwareP/N 120-205with 115-317Universal Angle LegAdaptor With BaseAnchor AssemblyP/N 120-205with 115-10710937/299-1213Material Typeinfo@tuf-tug.comwww.TUF-TUG.com
Cable Safe Climb SystemsLightweight Tower Systems designed for round and angle legs Custom systems available up to 48” face width Information required with request: Leg Type, Leg Size,Face WidthCustom designed systems available upon requestLightweight Tower System Part NumberTTCSCS — — LWT —Cable Length(feet)Lightweighttower typeSystemIncludes:Tower TypeMaterial Type25G45/55G65GSabre 12Sabre 1848B (other)Blank (Standard Galvanized)SSC (Stainless Steel Cable)Cable & HeadAssemblyCable and headassemblyHead AdaptorBracketCable guide suitedfor applicationPLUSone of the followingbracket packs pertower type:P/N 115-232Optional CableGuide AdaptorP/N 115-325– 115-232-25GCable Guide– 115-232-45/55G– 115-232-65G– 115-232-12– 115-232-18– 115-232-48BHardwareINCLUDEDBase AnchorAdaptor Bracketwith TensionAdjustmentP/N om
Cable Safe Climb SystemsAngle Iron Climb Face 1-1/2” and 2” angle iron kits availableCustom designed systems available upon requestAngle Climbing Face System Part NumberTTCSCS — — —Cable Length(feet)Climb Face AngleMaterial Type1.5 inches2 inchesBlank (Standard Galvanized)SSC (Stainless Steel Cable)Cable & HeadAssemblySystemIncludes:Cable and headassemblyFace MountUpright BracketCable guide suitedfor applicationPLUSone of the following:– AICF1.5-BP1-1/2” angle iron climbface bracket packAngle Iron MountCable Guide WithBent Bolt– AICF2-BP2” angle iron climbface bracket packP/N 115-167HardwareINCLUDEDOptional DiagonalClamp Base AnchorAssembly
Cable Safe Climb SystemsUniverisal Pole Mount Designed for field retrofit applications on taperedpoles where the safe climb anchorage does not exist For poles 12 – 36 Inches in Diameter,37 – 113 Inches Circumference Designed to provide a 5000 lb. anchorage for cablesafe climb anchor attachment when installedCustom designed systems available upon requestUniversal Pole System Part NumberTTCSCS — — UPMCO —Cable Length(feet)UniversalPole MountMaterial TypeBlank (Standard Galvanized)SSC (Stainless Steel Cable)SystemIncludes:UCK UniversalCable KitUniversal PoleMount Clamp-OnBracketPLUSthe following:P/N 120-222Cable & HeadAssembly– UPMCO-BPuniversal pole mountclamp on bracket packOptional:HardwareINCLUDEDTTCCS-15’-SSCand 115-317 CableGuide AssemblyTTCCS-15’-SSCand 115-107Base F-TUG.com
Cable Safe Climb SystemsWood Pole Designed for wood poles from 10” to 16” in diameter Two person load rated per ANSI Z359.16Custom designed systems available upon requestWood Pole System Part NumberTTCSCS — — WP —Cable Length(feet)SystemIncludes:Wood PoleMaterial TypeBlank (Standard Galvanized)SSC (Stainless Steel Cable)Upright MountP/N 115-320UCK UniversalCable KitCable & HeadAssemblyPLUSthe following:– WOODP-BPwood pole mountbracketHardwareINCLUDEDCable GuideBase Anchor AssemblyP/N 115-309/310Base Anchor TubeP/N om
Cable Safe Climb SystemsIHGHGÓWater Tower Continuous climb from base to top Extra heavy duty 2” square steel tube supports with5,000 lb. load rating up to four multiple userssimultaneously Designed to match curved structure Systems for interior & exterior of tower Recommend Tuf-Tug 3/8” wire grab fall arrestortested to ANSI Z359.16 functions to angles upto 45 degrees (included upon request)ŒCustom designed systems available upon requestIWater Tower System Part NumberTTCSCS — — WT —Cable Length(feet)Water TowerMaterial TypeBlank (Standard Galvanized)SSC (Stainless Steel Cable)Water Tank HeadAdaptor BracketP/N 115-230SystemIncludes:UCK UniversalCable KitStraight PullCable GuidePLUSthe following:– WATERT-BPcurved ladder mountbracket packHardwareINCLUDEDBase AnchorAssemblyP/N UG.com
Cable Safe Climb SystemsSpecial AttachmentsFWT Monopole Bracket Pack Cable Safe ClimbSystem for Horizontal Mount Installation includes 2” x 2” head adaptor. Complete with 115-349 base anchor as requiredand monopole base anchor components(not included in kit). I ncludes mounting hardwareKit includes:Special Attachment Part Number(1) Top bracketFWTMP — BP(1) Base bracket(2) ½ ” head bolts andfasteners115-343 - Top Attachment (2) ½ ” bolts andfasteners for base(4) 5 /8” mountingbolts and fasteners115-349 - Bottom AttachmentRohn Monopole Bracket Pack Cable Safe ClimbSystem Head Adaptor for Top Attachments onHorizontal Mounts I nstallation can be attached with 2” x 2” headadaptor up as shown. I ncludes mounting hardwareKit includes:(1) T op attachmentbracket(2) ½ ” head bolts andfastenersSpecial Attachment Part Number(4) ½ ” mounting boltsand fastenersROHNMP — .com
Cable Safe Climb SystemsFixed Rail Systems Dependable Fall Protection Quoted upon request Designed for Ladders with 12” rungspacing standard Specify ladder size with rung type andspacing upon requestCustom designed systems available upon requestFixed Rail Systems Part NumberTTFRSCS — LLadder Height(feet)FIXED-RAIL FALL ARRESTOR Meets ANSI A-14.3 Removable at Base Automatic Hands-Free ClimbingSafety www.TUF-TUG.com
Accessories & Specialty HardwareCable GuidesLadder MountModel # 115-203Bent BoltModel # 115-167 Fits 1-1/2”and 2” available Angleiron applicationsrungs up to 1” Stainlesssteel option availableLocking Ladder MountModel # 115-242Stud MountModel # 115-317 L ocks Severalcable to prevent damage tocable and climb structureMonopoleModel # 115-303 L ocks BoltCable Guide ExtensionModel # 115-135 E xtension937/299-1213in conjunction with many clampchannels for obstruction avoidanceLocking Stud MountModel # 115-334cable to prevent damage tocable and climb structure18lengths available (3”, 4”, and 6”) Usedfor obstruction avoidnceinfo@tuf-tug.comwww.TUF-TUG.comon application Adaptoravailable for lightweighttower applicationsUniversal Cable Guide KitModel # 115-556
Accessories & Specialty HardwareObstruction AvoidanceAngle Clip Stand Off AssemblyModel # 120-123/115-317Angle Leg Cable Guide AssemblyModel # 120-205/115-317 A ngle D esignedclip stand-off cable guideassembly is intended to protectwire rope on safe climb systemfrom rubbing against sharpedges of mounts. T ie-backincluded to secure theassembly to structure.to protect cable safeclimb system from wearing againstsector frames positioned in theclimb path. K eepscable safe for years ofprolonged use.Universal Round Leg ChannelMount Cable Guide AssemblyStandard Part # 120-203/115-317T-Boom/Mount ArmStand Off AssemblyStandard Part # 115-352 F its D esignedround climb legs from1-1/2” to 8”. D esignedto protect cable safeclimb system from sharp edgesof obstructions.to protect cable safe climbsystem from wearing against sectorframes positioned in the climb path. K eepscable safe for years ofprolonged use. A djustableStiff Arm Tie Back Cable GuideModel # 115-359 D esignedto protect cable safeclimb system from wearing againstsector frames positioned in theclimb path. K eepscable safe for years ofprolonged use. A djustable19937/299-1213from 1 1/2” to 5” pipe.info@tuf-tug.comwww.TUF-TUG.comfrom 2” to 4” square tube.
Accessories & Specialty HardwareBlind Bolt Head Assembly BracketMonopole Cable Safe-Climb Head AdapterRetrofit Bracket with Blind Bolt AttachmentStandard Part # 115-175-BBExtended Part # 115-356-BB I ncludesall the components requiredfor monopole configurations of commontower heights T hisinstallation comes with two AJAXblind boltsHead Extension BracketsMonopole Head Extension BracketModel # 115-345/144 – Channel MountModel # 115-345-DB – Vertical TabModel # 115-345-TT – TUF-TUG with Vertical Tab P rovideFall Protection at a total of 9 inchesclearance off the face of the pole to the centerline of safe climb. T estedto 5000 lbs. P rovidean engineered connection for(2) person simultaneous safe climb use witha TUF-TUG System.Additional Items20937/299-12133rd pt attachmentReplacement CapModel # 115-UTPAKModel # 115-127info@tuf-tug.comwww.TUF-TUG.com
Accessories & Specialty HardwareAttenuator Replacement KitIf the TUF TUG Sytem has been deployed,install the Attenuator Replacement Kit perthe manufacturer’s instructionsModel # TTARKFor qualified installations only21937/299-1213info@tuf-tug.comwww.TUF-TUG.com
Accessories & Specialty HardwareTie-Off Anchor BracketsFeatures 5000 lb single user (10,000 lb 2-person) load ratingmeets OSHA/ANSI anchorage requirements Single user weight rated @ 310 lbs.Material Available with hot-dipped galvanized and paintedto meet 720 hours of salt spray testing Easy and quick to install Available in corrosion resistant stainless steelconstruction or galvanized steel with safetyyellow finish.Model # Available with blind bolt fastening hardwareFinishMountingHole SizeSafety ClipHole SizeHoleSpacing1 or 2 Load RatingPerson(Lbs.)30º Angle115-256-30Y-BB *115-270-30YSteelHDG & 0.938"–15,00045º Angle115-154-45YSSYellow.75"90º Angle115-154-90Y-SET **SSYellow.75".938"–15,000115-270-90Y-SET 1SSYellow.75"1.41"–15,000* Blind Bolt Supplied** Sold as a set of 2 pieces22937/299-1213info@tuf-tug.comAll Tie-Off Anchors are Certified by third partyto meet the following standards:CSA, CE, EN795, ANSI 359.1, EN5030www.TUF-TUG.com
Accessories & Specialty HardwareTie-Off Anchor BracketscontinuedFor Fall Protection Safety OnRound LegsFor Fall Protection Safety OnAngle LegsModel # TT6/10 RMTOAModel # TT4/8 AMTOAUniversal 6 to 10 InchDiameter Round LegUniversal 4 to 8 Inchor 4 to 6 Inch Angle LegModel # 115-178/90SBAB 5 000 M eetsUniversal 1-1/2 to 5 InchDiameter Round Leg 5 000ANSI/OSHA Requirementslb load rated M eets E asylb load ratedANSI/OSHA Requirementsfield installationTT4/6 AMTOATransition Tie-Off AnchorBracket Cable Safe-ClimbReplacement Step Boltwith Tie-OffModel # 115-378-90Model # 115-528-L L oadModel # 115-528-RRated to 10,000 lbs. E xtralarge hole for ladder hookattachment H ighStrength Steel with HDGfinish and yellow powdercoat paint M eetsANSI, OSHA and CEPPE anchorage requirements O ptionalhex bolt attachmentavailableMaintenance Tie-offModel # HALO-40 F itsPole Diameters from 12” to 40” P rovidesup to (3) tie off anchor points for360 access safety on poles L ted to OSHA/ANSI standards
Accessories & Specialty HardwareStep Bolt ClimberStep Bolt Climber and CableSafe-Climb System P rovidessafe access on towerswithout climb facilities S tepbolt climber retrofit packages available for round legs, anglelegs and poles 1 00%Fall protection providedwith cable safe climb systemRound climbleg installReplacement StepsFits members 1-1/2” to 5” in diameterFits members from 5” to 10” in diameterModel # 115-178 U niversal T estedto TIA 222 H L oadrated for one person at 310 lbs. maximum S olidsteel construction H ot-dip24design for round leg installationgalvanize finish937/299-1213info@tuf-tug.comModel # 115-263 U niversal T ested L oadrated for one person at 310 lbs. maximum S olidsteel construction H ot-dipwww.TUF-TUG.comdesign for extra round leg installationsto TIA 222 Hgalvanize finish
Accessories & Specialty HardwareFall ArrestorWire Grab Fall Arrestor with Self Aligning SwivelModel # 113-528 For vertical fall arrest protection Features dual cams for double safety For use with 3/8” diameter solid core cable Automatically travels with user Provided with auto-aligning swivel to meet newSEMC recommentdations for climber in-motion Conforms to OSHA Specifications andANSI UF-TUG.com
Maintenance & Technical InformationOnline TrainingGET CERTIFIEDfrom your PCSafety Training for Climbersand Installation TechniciansTUF-TUG offers on-line training and safe climbcertification to climbers and technicians. The trainingis developed using Personal Computer Simulation(PCS) that provides many practical and theoreticaladvantages over traditional training methods for awide range of potential situations. Training Modulesinclude telecom tower fall protection cable safe climbsystems for the following installation: Ladder Mount Pole Mount Round Climb Leg Angle Climb LegTraining curriculum includes: Lightweight TowerFeatures Animated, PC based simulation training providesrealistic consequence and decision-based learning. Cable Safe Climb System& Wire Grab Fall Arresters Safety Compliance System Anatomy Inspection Maintenance/Repair Use / Troubleshooting Authorized certifications provided immediatelyupon completion. TUF-TUG training management of climbercertifications with automated reminders forrecertification. Approved and accepted by major OEM’s, towermanufacturers, owners and contractors. Complete Course at your convenience with a PCand internet connection. Anytime/anywhere –no travel .com InstallationFor More Informationor to Acquire Training Access:visithttps://tuf-tug.com/training/or call937.299.1213
Maintenance & Technical InformationMaintenance ChecklistEquipment users must be fully trained as a competent climber and conversant with all regulatory requirements applicable to the workplace in which the fall protection equipment is to be used. If in doubt, contact your local OSHA officefor clarification. These instructions are not a substitute for a formal climbing and Fall Protection Training program. Suchtraining should include information about local circumstances, rules and regulations applicable to the work situation, ahands-on opportunity to learn how to wear and attach equipment properly, instructions about adequate anchor pointsand proper techniques for securing and connecting lanyards, drop lines or lifelines, and guidance and demonstrationon how to inspect and maintain the equipment.SYSTEM REQUIREMENTS:Tuf-Tug Safety Climb Cable and Head Assembly Kit are designed to meet the performance requirements of OSHA/ANSI for personal fall arrest on permanent climb facilities. It utilizes a 3/8” solid core cable with factory swaged sleevesto provide an anchorage capable of maintaining a min. 5,000 lb. tensile load. An impact attenuator is incorporated inthe head anchor to help dampen any extreme shock loads that may occur as a result of a fall. Cable stand offs areprovided for every 25 ft. with Tuf-Tug kits to stabilize and maintain the cable in a good operable condition. Base anchor attachment is required to maintain system tension load from 220 lbf. – 420 lbf.NOTE: This cable safety climb system is intended to be used as part of a complete personal fall protection system. Allcomponents, subsystems and connectors should be compatible and meet the appropriate ANSI/OSHA requirementsfor the intended application. Substandard or non-approved components could compromise the reliability of the system and jeopardize the safety of the user. USE ONLY TUF-TUG SUPPLIED OEM COMPONENTS TO ASSEMBLE THE COMPLETE CABLE SAFE CLIMB SYSTEM. DO NOT ATTACH TO OTHER MANUFACTURER’S,NON-APPROVED SAFE CLIMB MOUNT BRACKETS TO TUF-TUG CABLE AND HEAD ASSEMBLY. ALTERING SYSTEM DESIGN WILL VOID ALL CLAIMS AND WARRANTY. The Tuf-Tug wire rope grab (TTWG-500) andclimbers/positioning full body harness (TTFBH-C/P), should be used in conjunction with the cable safety climb systemto assure maximum reliability.SAFE CLIMB SYSTEM LOADING:Factored Live Loads 75 lb. average Tuf-Tug system weight minimum top anchorage load calculations. For 2- 4climbers per OSHA/ANSI, TIA and SEMC are as follows:(2) Person factored live loads 3,240 lbs.(3) Person factored live loads 3,705 lbs.(4) Person factored live loads 4,170 lbs.UseKNOW YOUR WORKPLACE:Assess the workplace for hazards such as heat, flames, chemical, electrical, environmental, sharp objects, movingequipment, unstable/uneven or slippery surfaces. Identify the potential hazards and plan for the installation to avoiddangerous paths, obstructions and zones.Have an emergency rescue/contingency plan in place in the event that an accident may occur per rescue/retrieval com
Main
the proper cable length and material type with your Universal Cable Kit and your mounting type from the following pages to conveniently configure your desired safe climb system. Cable Length (feet) Cable Guide Count 100 3 125 4 150 5 175 6 200 7 250 9 300 11 350 13 400 15 500 19 Universal Cable Kit Part Number UCK kits supplied with:
