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The Cast basalt lined products are mainly used for material transportation linksand storage equipment linings with heavy wear and corrosion. They haveserved mines, metallurgy, power plants, chemicals, automobile brake yards, etc.For many years, and have rich service experience.
WWW.SUNNYSTEEL.COMThere are always wear and tear of equipment and materials inindustrial productionWith the rapid development ofmodern industry, the equipmentrunning faster and faster, the wearrate is also faster and more serious.Equipment or material life hasbecome an important factor whichrestricts enterprises to improveproduction efficiency.Although the wear and tear ofmaterials or equipment hardly leadsto catastrophic events, theaccumulation of energy and materialconsumption is phenomenal. In manybasic industries, materialtransportation and equipment wearand tear exist simultaneously.The loss caused by wear and tear is not only the initial equipment investment,but the more serious loss caused by unplanned downtime is the swallowing ofcorporate assets.www.sunnysteel.comTel: 8621-3378 0199 sales@sunnysteel.com
WWW.SUNNYSTEEL.COMIn most cases, the biggest cost for acompany is lost production time dueto unplanned downtime. Effective useof suitable wear-resistant materialscan reduce the frequency ofunexpected shutdowns in theproduction process, extendproduction time, and reduce companycosts.According to statistics, each yearin metallurgy, mining, electricity,coal industry, because of wear ofequipment and materials causedlosses amounting to 40 billion.www.sunnysteel.comTel: 8621-3378 0199 sales@sunnysteel.com
WWW.SUNNYSTEEL.COMCast basaltThe product processed from cast basalt is a new type of silicate crystallinematerial. Using natural rock (basic database, shale, etc.) or industrial waste asthe main raw material components, smelting, casting, heat treatment and otherprocesses are regularly arranged, crystalline, hard, and fine-textured metalindustrial materials. Casting basalt has an excellent high abrasion and highresistance. Abrasiveness. Corrosion resistance.Sheet gravity castingwww.sunnysteel.comTel: 8621-3378 0199 sales@sunnysteel.com
WWW.SUNNYSTEEL.COMIts main products include cast basaltpipes, cast basalt lining, steel pipes,cast basalt tiles and cast basaltpowder.Cast basalt products have beenwidely used in the fields of industrialabrasion and corrosion. Theseindustries are set up as follows:power, coal, mining, metallurgy,chemical industry and construction.Our cast basalt products can makethe life of parts or equipment longer.Due to the poor toughness andhigh hardness of cast basaltproducts, processing is difficult.Products are generally processedaccording to shape and size.www.sunnysteel.comTel: 8621-3378 0199 sales@sunnysteel.com
WWW.SUNNYSTEEL.COMThe introduction of cast basalt productionChemical 10.471.4-1.754.62-5.284.82-6.251.1-1.38Physical performance of cast basalt products项目 CategoryDensity性能指标 Attribute3g/cm3Compressive Strength 450MPaBending strength 60MPaImpact strength1.76KJ/M2Abrasive strength0.07g/cm2Vickers scaleElasticity modulusDilatation coefficient (60 ) 720kg/mm1.67x105MPa8.92x10-6Chemical Attack Resistance95%-98% H2SO4 98%20%H2S4 94%20 %NaOH 98%www.sunnysteel.comTel: 8621-3378 0199 sales@sunnysteel.com
WWW.SUNNYSTEEL.COMApplication of cast basalt wear-resistantmaterialsCast Basalt can be used for the lining ofpipework, chutes, bunkers, cyclones, andhoppers. It has become the global standard inareas such as ash slurry pipework, often usedat fossil-fuel power stations. It is an all-roundcost -effective and adaptable lining material thatextends the life of equipment in the pipe or tileform where affected by erosion. Cast basalt lined steel pipe, as both a wear—resistant and corrosion—resistant materials, thetransport properties of wear or corrosion of materials,after ten years of practical verification, cast basaltlined steel pipe can be well done.www.sunnysteel.comTel: 8621-3378 0199 sales@sunnysteel.com
WWW.SUNNYSTEEL.COMCast basalt is also used in cementplants for making air separators,chain conveyor, silica hoppers,nozzles, coal hoppers, cementhoppers, cyclones, raw mill ducts,chutes, thick slurry lines, mixers,grate cooler housing, coal venturi etc. Tailing’s pipelineConcentration pipelinePipeline for transporting orePower station ash pipeCoal pipeWind power sand pipeSlurry tank concentrationMilling machineDisc feederMud tank Sand mixer Drilling trenches in the miningindustry Storage tank explosion, coke funnel Various chutes, funnels, storageboxes, etc. Refractory industry loading andunloading trough Centrifugal Concentrator PunchingWasherwww.sunnysteel.comTel: 8621-3378 0199 sales@sunnysteel.com
WWW.SUNNYSTEEL.COMCast basalt lined steel pipe, as both a wear—resistant and corrosion—resistantmaterials, the transport properties of wear or corrosion of materials, after manyyears of practical verification, cast basalt lined steel pipe can be well done. Jet flushing granular tank Blast furnace slag ditchRaw ore chuteSelf-grinding funnelGrading back to the mine chuteOverflow scrubberCoke-conveying chuteSaturatorAcid separatorCyclone separator Cast basalt composite pipe used formany yearsHydro cyclone dust collector Pickling tank Slag discharge machine Mixer downhill board Conveying equipment needs wearprotection www.sunnysteel.comTel: 8621-3378 0199 sales@sunnysteel.com
WWW.SUNNYSTEEL.COMProduction process of cast basalt wearresistantNatural gas is used for melting basalt stone in melting furnace. Natural gas iscurrently very clean and environmentally friendly fuel. No any pollution. To thecustomer requirements choose environmental protection material that is a goodchoice.Cast stone powderCast stone aggregatewww.sunnysteel.comTel: 8621-3378 0199 sales@sunnysteel.com
WWW.SUNNYSTEEL.COMBy internal hydraulic transmission,products annealing kiln slowly andevenly through the strict control ofeach setting temperature curve point.Smelting furnaceThe first Tunnel annealing kilnAdopt centrifugal castingmanufacturing cast basaltpipes.Molten lava in thevacuum state is pouredinto the high-speedrotation of the centrifuge.www.sunnysteel.comTel: 8621-3378 0199 sales@sunnysteel.com
WWW.SUNNYSTEEL.COMCast basalt pipeAdopt centrifugal casting manufacturing cast basalt pipes. Molten lava in thevacuum state is poured into the high-speed rotation the centrifuge. In fixedstandard time to exit the centrifuge into the annealing furnace. Cast basalt pipeshave an excellent performance of high abrasive and high corrosion resistance.As hydraulic or pneumaticconveying worn or corrosive wearresistance, corrosion resistantlining material pipe can effectivelyprotect the pipe prolong theservice life of pipelines.www.sunnysteel.comTel: 8621-3378 0199 sales@sunnysteel.com
WWW.SUNNYSTEEL.COMCast basalt pipes are out of the tunnelannealing kiln and put outdoor for along time, this can help productsremove the rest internal stresses.The whole production process ofcastbasaltwearresistantmaterials are completely finishedunder the monitoring of internalcontrol procedures for the safe andorderly.www.sunnysteel.comTel: 8621-3378 0199 sales@sunnysteel.com
WWW.SUNNYSTEEL.COMCast basalt pipe standard specificationDN (mm)Wall thickness he other specification of cast basalt pipes can be manufactured by userrequirements.www.sunnysteel.comTel: 8621-3378 0199 sales@sunnysteel.com
WWW.SUNNYSTEEL.COMAs shown.Special parts using castbasalt pipe shaped.Cast stone pipe reducerThe drawing is cast basalt gravity casting reducerpipe.Often in the form of castCast stone pipe reducerbasalt lined steel reducerpipe appeared in variousoperating conditions thepump outlet location.www.sunnysteel.comTel: 8621-3378 0199 sales@sunnysteel.com
WWW.SUNNYSTEEL.COMCast basalt lined steel pipeCast basalt lined steel pipe is consist of steelpipe, cast basalt pipe and the concreteness ofcement mortar.steel pipeconcreteness of cement mortarcast basalt pipeAfter 30 years of actual use, the castbasalt lined steel pipe is a reliable andeffective combination of wear-resistantmaterials.www.sunnysteel.comTel: 8621-3378 0199 sales@sunnysteel.com
WWW.SUNNYSTEEL.COMThe excellent performance of cast basalt lined steel pipe is that it sets tenacityof steel pipe abrasive resistance of cast basalt pipe concreteness ofcommemorator one. This greatly improves the products adaptive capacity ofcomplicated operation conditions. At the same time cement mortar is selectedas the filling material and this can make the inside surface of steel pipe inalkali mediums. So the surface of steel pipe generates purifying films Thesefilms can prevent being rusted.The cast stone composite pipe.It is used for the transportation ofcorrosive materials under variousworking conditions.The first Cast basalt lined steel pipe hasbeen operated on 25 years. ( by 2013)www.sunnysteel.comTel: 8621-3378 0199 sales@sunnysteel.com
WWW.SUNNYSTEEL.COMMain specification of cast basalt lined steel pipeDN (mm)O.D.(mm)Wall thickness The other specification of cast basalt pipes can be manufactured by userrequirements.www.sunnysteel.comTel: 8621-3378 0199 sales@sunnysteel.com
WWW.SUNNYSTEEL.COMCast basalt lined steel pipe types:Cast basalt line steel straight pipewww.sunnysteel.comTel: 8621-3378 0199 sales@sunnysteel.com
WWW.SUNNYSTEEL.COMCast basalt lined elbowBending pipe is the most wornarea and prone to problems in thepipe systems.To better to protect piping systems,the design and installation bends topipe are essential. Generally bendingradius R of curvature is not less thanfive times the pipe diameter in orderto reduce rate of wear.Of course, if the installation space is larger enough, the greater radius ofcurvature the lower the rate of wear further extends / extended the period ofuse.www.sunnysteel.comTel: 8621-3378 0199 sales@sunnysteel.com
WWW.SUNNYSTEEL.COMCast basalt lined steel tee pipeCast basalt lined steel Y pipe (threeway pipe)Cast basalt lined steel special shapepipewww.sunnysteel.comTel: 8621-3378 0199 sales@sunnysteel.com
WWW.SUNNYSTEEL.COMHere is a mineral processingenterprise of cast basalt linedsteel pipe installation. Theparameters of the outside steelpipe will be decided according tothe working pressure of thesystem.Cast basalt lined steel specialshape pipe by iron and steelenterprise.Cast basalt lined steel pipe asboth a wear-resistant andcorrosion-resistant materials thetransport properties wear orcorrosion of materials, after thirtyyears of practical verification castbasalt lined steel pipe can be well done.www.sunnysteel.comTel: 8621-3378 0199 sales@sunnysteel.comThermal power plant coal elbow
WWW.SUNNYSTEEL.COMConnection of cast basalt lined steel pipeThe connection of the pipes and fitting will be of flange connections, easyflexible joint connection or by welding.Flange connectionFlange connection is one kind of common pipeline installation connections. Bytwo pieces of flanges, pipeline, valve, equipment is connected and it forms atight piping system. When pipeline pressure is larger, flange connection ispriority selections. Flanges have lots of different sizes. Flange size iswww.sunnysteel.comTel: 8621-3378 0199 sales@sunnysteel.com
WWW.SUNNYSTEEL.COMdetermined according to pipeline normal diameter and pipeline operationpressure.Flange gasket: soft gasket is used in medium pressure pipeline system andlow-pressure pipeline system. Gasket material is determined according toconveying material's temperature, and operation pressure. Choosing gasketsis a critical factor for pipeline system safe operation.Loose flange: A Lap Joint Flange (Loose flange) is a device which consist oftwo pieces, it looks like a weld neck flange together, and it is butt welded withthe pipes, it also like a loose slip-on flange.Using flange connection is easy for maintenance later stage.www.sunnysteel.comTel: 8621-3378 0199 sales@sunnysteel.com
WWW.SUNNYSTEEL.COMEasy-flexible joint connectionIt is one kind of highly efficient andrapid installation connections. Ithas the characteristic. Easilyinstall and disassemble, fastinstallation, temperatureadjustable compensation function,saving the necessary expansion inlong pipeline. Easy-flexible jointalso has angled compensationcharacteristic. At a smaller angleturning point, easy-flexible jointcan be instead of bends andadjust the angle. Easy-flexiblejoint connection can make latermaintain easily, disassemble quickand convenient shorten maintaining time so that it can extend the factoryproduction time.Welding & beveled endIt suits short distance pipelinesystem without maintenance. Itis one kind of commoninstallation connections. Itrequires installation personnelhigher welding ability. It alsorestricts by welding site,distance, welding positions.Welding connections isinconvenient in latermaintenance.www.sunnysteel.comTel: 8621-3378 0199 sales@sunnysteel.com
WWW.SUNNYSTEEL.COMPackaging and delivery of cast basaltproductsCast basalt pipe adopted foam packaging, then in accordance with thespecifications to put them into wooden cases, sometimes them can be directlyloaded into the compartment or container.Bare packaging Packing in containerwww.sunnysteel.comTel: 8621-3378 0199 sales@sunnysteel.com
WWW.SUNNYSTEEL.COMBundled packaging Channel steel frame casewww.sunnysteel.comTel: 8621-3378 0199 sales@sunnysteel.com
WWW.SUNNYSTEEL.COMSUNNY STEEL ENTERPRISE LTD.Phone: 86 21 3378 0199Fax: 86 21 5107 9722E-mail:sales@sunnysteel.comCollect steel pipes and fittingswww.sunnysteel.comTel: 8621-3378 0199 sales@sunnysteel.com
steel pipe concreteness of cement mortar cast basalt pipe Cast basalt lined steel pipe Cast basalt lined steel pipe is consist of steel pipe, cast basalt pipe and the concreteness of cement mortar. After 30 years of actual use, the cast basalt lined steel pipe is a reliable and effective combination of wear-resistant materials.
