FAQ About Drive Technology - Siemens

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FAQ about Drive TechnologyTechnology CPUFAQOperation of SINAMICS S120 (Firmware V2.2)with the Technology CPU (S7 Technology V2.0 SP1)

SINAMICS S120 at Technology CPUEntry ID: 21767896Table of ContentsTable of Contents . 2Question . 3How can the SINAMICS S120 drive system be commissioned with theconfiguration tools of the technology CPU? . 3Answer . 3The instructions and notes listed in this document provide a detailedanswer to this question. . 3Copyright Siemens AG 2005 All rights reservedSINAMICS S120 und Technologie-CPU V2.0-SP1 05-10-28 13-20 e.docRequirements. 411.11.21.31.4Setup of the SINAMICS S120 Training Case . 4General setup . 4Components of the SINAMICS S120 training case . 5Interconnecting the DRIVE-CLiQ components . 5Hardware wiring of the components . 722.12.2Supported Firmware Versions of SINAMICS S120 . 9Characteristic features during the operation of SINAMICS S120 . 9Firmware versions supported by S7T Config. 1033.13.23.33.3.13.3.23.3.33.3.4Connection Establishment to SINAMICS S120 . 11Connecting the hardware components . 11Setting the Profibus address. 11Establishing online connection . 13Creating a STEP 7 project in the SIMATIC Manager . 13Basic configuration of SINAMICS S120 in HW Config. 13Activating “Capability of SIMATIC PC station routing” in NetPro . 17Establishing the online connection to SINAMICS S120. 2144.14.24.34.3.14.3.2Data Backup of SINAMICS S120. 23Basics of data management at SINAMICS S120 . 23Data access via the S7T Config configuration tool . 23Backing up data at SINAMICS S120 . 25Data backup on the compact flash card . 25Data backup in a STEP 7 project. 29Commissioning SINAMICS S120. 3255.15.25.3Preparing SINAMICS S120 . 32Connecting hardware components . 32Establishing online connection . 32Restoring factory settings . 3366.1Commissioning SINAMICS S120 . 35Automatic configuration of the DRIVE-CLiQ components . 35V1.0Edition 10/28/052/58

SINAMICS S120 at Technology CPUCopyright Siemens AG 2005 All rights reservedSINAMICS S120 und Technologie-CPU V2.0-SP1 05-10-28 13-20 e.docEntry ID: 217678966.26.36.4Manual configuration of the additional components . 37Implementing the necessary BICO interconnections . 41Adapting the message type . 4377.17.1.17.1.27.1.37.27.2.17.2.2Control of SINAMICS S120. 46Manual control of the drive via the control panel . 46Call of the control panel in S7T Config . 46Diagnostics of missing signals and enables . 47Operation of the drive via the control panel . 48Control via the technology CPU. 49Creating an axis in S7T Config . 49Control of the axis from the STEP 7 program . 5288.18.28.3Appendix and Literature . 53Setting options in S7T Config for the parameter download . 53Parameter download via S7T Config . 53Special setting at the SINAMICS S120 training case . 5599.19.2Literature . 56Bibliographic references . 56Internet links . 57This entry is from the Internet offer of Siemens AG, Automation and Drives,Service & Support. Clicking the link below directly displays the downloadpage of this view/en/21767896QuestionHow can the SINAMICS S120 drive system be commissioned with theconfiguration tools of the technology CPU?AnswerThe instructions and notes listed in this document provide a detailedanswer to this question.V1.0Edition 10/28/053/58

RequirementsSetup of the SINAMICS S120 Training CaseSINAMICS S120 at Technology CPU Entry ID: 21767896RequirementsContentsThis document presents and explains all requirements necessary foroperating a SINAMICS S120 with a technology CPU.NoteFor this document, the procedures for commissioning the SINAMICSS120 training case were determined with the technology CPU.Copyright Siemens AG 2005 All rights reservedSINAMICS S120 und Technologie-CPU V2.0-SP1 05-10-28 13-20 e.docNotes and versions referring to characteristic features of the SINAMICSS120 training case are explicitly mentioned in the text.1Setup of the SINAMICS S120 Training CaseYou are provided with information on the setup and wiring of the SINAMICS S120 training case used for thedevelopment of this document.1.1General setupThis document is based on the following SINAMICS S120 training case:SINAMICS S120 training case2-axis versionMLFB: 6ZB2480-0BA00The SINAMICS S120 training case contains a fully functional SINAMICSS120 drive system including two servo motors and an operator box fordirect control of the drive system.V1.0Edition 10/28/054/58

RequirementsSetup of the SINAMICS S120 Training CaseSINAMICS S120 at Technology CPU Entry ID: 217678961.2Components of the SINAMICS S120 training caseThe SINAMICS S120 training case used for this document includes thefollowing components:Table 1-1 Components of the SINAMICS S120 training caseCopyright Siemens AG 2005 All rights reservedSINAMICS S120 und Technologie-CPU V2.0-SP1 05-10-28 13-20 e.docComponentMLFBNoteCU320control unit6SL3040-0MA00-0AA1Central closed-loop controlmodule of the SINAMICSS120 drive system.TB30terminal board6SL3055-0AA00-2TA0Terminal expansion boardwhich can be plugged in thecontrol unitSLMsmart line module6SL3130-6AE15-0AA0Module for generating a nonstabilized DC-link voltage forthe supply of the motormodules.Special design for 230V withdeactivated feedbackfunction.Double motor module6SL3120-2TE13-0AA0Inverter for connecting theservo motors to the DC-link.SMC20sensor modulecabinet6SL3055-0AA00-5BA1Module for evaluatingencoder signals for transferof the data via the DRIVECLiQ connection.Servo motor1FK7022-5AK71-1LG01FK7 synchronous motorwith DRIVE-CLiQ interfaceand absolute value encoder(encoder resolution: 512)Servo motor1FK7022-5AK71-1AG31FK7 synchronous motorwith incremental encoder(encoder resolution: 2048)All further components included in the SINAMICS S120 training case arenot relevant for this document and are consequently not listed at this point.The listed MLFBs are required for a manual configuration of the drivesystem in S7T Config.1.3Interconnecting the DRIVE-CLiQ componentsTo enable the use of the automatic topology detection duringcommissioning the SINAMICS S120 drive system, it is required to follow anumber of rules which are briefly explained in the following:V1.0Edition 10/28/055/58

RequirementsSetup of the SINAMICS S120 Training CaseSINAMICS S120 at Technology CPU Entry ID: 21767896Rules which must followed during the DRIVE-CLiQ wiring: Observing the maximum number of stations No double wiring No ring wiringFor detailed information on these rules, please refer to the documentationof the SINAMICS S120 drive system.Copyright Siemens AG 2005 All rights reservedSINAMICS S120 und Technologie-CPU V2.0-SP1 05-10-28 13-20 e.docRecommendations for the use of the automatic topology detection: Always connect active line modules (ALM) to port X100 of CU320 Always connect motor modules to port X101 of CU320 andsubsequently cascade, i.e. next motor module to port X201 of thecurrent motor module, etc. Always connect the first motor encoder to X202 of the motor module towhich the respective motor is connected.When using double motor modules, connect the first encoder of thesecond motor to port X203. Connect further encoders to the respective next available port.Figure 1-1 DRIVE-CLiQ wiring at the SINAMICS S120 training 200X100X500CU 320SMC rt linemoduleDoublemotor (1FK7022-5AK71-1AG3)V1.0Edition 10/28/056/58

RequirementsSetup of the SINAMICS S120 Training CaseSINAMICS S120 at Technology CPU Entry ID: 21767896Smart line modules do not feature a DRIVE-CLiQ interface; for this reason,port X100 at the CU320 control unit (as at the SINAMICS S120 trainingcase) is not used in this case.1.4Hardware wiring of the componentsSince the smart line module does not feature a DRIVE-CLiQ interface forconnection to the CU320 control unit, it is required to connect the signals ofthis module to the control unit via the hardware wiring.The following signals are to be wired between the smart line module (SLM)and the CU320 control unit; interfacing at the SINAMICS S120 trainingcase is performed via the TB30 terminal board:Copyright Siemens AG 2005 All rights reservedSINAMICS S120 und Technologie-CPU V2.0-SP1 05-10-28 13-20 e.docTable 1-2 Hardware wiring between smart line module and control unitSignalSLMTB30CommentSLM ReadyDO: X21.1ÎDI: X481.1SLM ready foroperationOvertemperaturePrewarningDO: X21.2ÎDI: X481.3PrewarningovertemperatureResetDI: X22.3ÍDO: X481.5Reset failuresFigure 1-2 Hardware wiring at the SINAMICS S120 training caseReady12Pre Warning345 -X481123Reset4-X2112TB3034-X22CU 320SMC rt linemoduleDoublemotor (1FK7022-5AK71-1AG3)V1.0Edition 10/28/057/58

RequirementsSetup of the SINAMICS S120 Training CaseSINAMICS S120 at Technology CPU Entry ID: 21767896The wiring shown above refers to the SINAMICS S120 training case.Alternatively to the wiring via the digital inputs of the TB30 terminal board,the wiring can also be performed directly to the digital inputs of the CU320control unit.Deactivating feedback at the SINAMICS S120 training caseTo take into account the special operating conditions of the smart linemodule (SLM) at the SINAMICS S120 training case, the feedback of thesmart line module was deactivated in the training case.Copyright Siemens AG 2005 All rights reservedSINAMICS S120 und Technologie-CPU V2.0-SP1 05-10-28 13-20 e.docThis ensures that no energy is fed back to the network from the DC-link.However, a braking module and a braking resistor are not required at theSINAMICS S120 training case, since the connected motors are operatedwith small load and consequently only little braking energy has to beprocessed by the smart line module.To deactivate the feedback at the smart line module, it is required to installa jumper between the terminals X22.1 and X22.2 of the module.X22Figure 1-3 Jumper for deactivation of the feedback at SLMV1.0Edition 10/28/058/58

RequirementsSupported Firmware Versions of SINAMICS S120SINAMICS S120 at Technology CPU Entry ID: 217678962Supported Firmware Versions of SINAMICS S120You are provided with information on the firmware versions of SINAMICS S120 authorized for operation with thetechnology CPU and supported by the configuration tools of the technologyCPU.2.1Characteristic features during the operation of SINAMICS S120When operating the SINAMICS S120 drive system with the technologyCPU, several characteristic features have to be observed:Configuration of SINAMICS S120Copyright

6SL3040-0MA00-0AA1 Central closed-loop control module of the SINAMICS S120 drive system. TB30 terminal board 6SL3055-0AA00-2TA0 Terminal expansion board which can be plugged in the control unit SLM smart line module 6SL3130-6AE15-0AA0 Module for generating a non-stabilized DC-link voltage for the supply of the motor modules. Special design for 230V with deactivated feedback function. Double .