VENTILATED FIRE BARRIERS - Agnew Building Supplies

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VENTILATED FIRE BARRIERSFOR EXTERNAL WALL SYSTEMS

TENMAT is a leading manufacturer ofunique, high performance intumescentmaterials and solutions with over 30 yearsof passive fire protection experience.TENMAT manufacture innovative lifesafety products and we are committed tomeeting our customers’ needs andexceeding the latest quality standardsworldwide.TENMAT are proud to be members of theAssociation for Specialist Fire Protection.A Leading Manufacturer for the Construction IndustryTENMAT’s advanced passive fire protection materials arewidely recognised as the industry standard for demandingapplications within the construction industry.Commitment to QualityTENMAT operates an ISO 9001:2008 Quality ManagementSystem for the design, development and manufacture ofspecialised high performance engineering materials andcomponents.

TENMAT’s range of Ventilated Fire Barriers maintain a ventilated cavity in externalwall systems. In the event of fire, the intumescent Ventilated Fire Barriers quickly expand to seal off the cavity to prevent hidden fire spread, both vertically and horizontallybehind the external facade.VFB PlusBespoke Ventilated Fire Barrier for 50-500mm cavitiesUp to 120 minutes fire ratingNVFB Non-Ventilated Fire BarrierFull fill vertical fire barrier for use in addition to VFB PlusUp to 120 minutes fire ratingFF102/50Fully Intumescent Ventilated Fire Barrier for up to 50mmcavitiesUp to 120 minutes fire ratingCavity Fire Barrier on a RollVentilated Fire Barrier for up to 50mm cavities with timberframe or blockwork inner substratesUp to 30 minutes fire ratingOther ProductsFF102/25—Ventilated Fire Barrier for up to 25mm cavitiesFF109/125—Ventilated Fire Barrier for up to 125mm cavitiesLinear Gap SealsFully intumescent linear firestop sealsUp to 240 minutes fire ratingExamples of Projects & Test DataAll of our VFBs are third party fire testedWidely accepted by Building Control and NHBCImage courtesy of Hotel Football

Key Features: Up to 120 minutes Fire Rated Maintains 44-54*mm air gap Up to 500mm cavities Weather Proof/Age Tested Simple to installTENMAT’s VFB Plus Ventilated Fire Barrier is an ’Open State’ cavity fire barrier system for ventilatedcavities of up to 500mm which employs a high expansion intumescent seal fixed to TENMAT HighDensity Mineral Wool. The product has undergone extensive fire testing to BS 476: Parts 20 and 22:1987, EN1363-1: 1999, and ASFP TGD19 (Fire Resistance Test for ‘Open-State’ Cavity Barriers). It issuitable for use within the majority of construction types, enabling the versatile system to be specifiedwith confidence and provide the installer with a simple, time saving and site friendly solution.The VFB Plus can be mechanically fixed both horizontally and vertically within ventilated cavities behindexternal wall systems to act as a cavity fire barrier.Product DimensionsThickness (Total Cavity less 44mm Air Gap) x 75mm x 1000mmExamples of Approved ApplicationsVFB Plus Fixed to Non-CombustibleConstructionsVFB Plus Fixed onto Mineral FibreInsulationWith or WithoutMineral WoolInsulation ApprovedMaxMax44mm44mmAssessed Construction TypeFire RatingHorizontalFire RatingVerticalVFB Ref.VFB PlusBrick, Block, Masonry30, 60, 9030, 60, 90VFB PlusAerated Concrete Block30, 60, 9030, 60, 90VFB Ref.VFB Plus Fixed between Kingspan K15Rigid InsulationAssessed Construction TypeFire RatingHorizontalFire RatingVerticalVFB PlusMin. Fibre on Concrete9090VFB PlusMin. Fibre on Timber Frame3060VFB Plus Fixed to Combustible TimberConstructionsMaxMax44mm44mmVFB Ref.Assessed Construction TypeFire RatingHorizontalFire RatingVerticalVFB PlusFitted within Kingspan K1530, 60, 90,12030, 60, 90,120VFB Ref.Assessed Construction TypeFire RatingHorizontalFire RatingVerticalVFB PlusTimber Frame3060

General Fitting InstructionsFor detailed fitting instructions for various applications please contact TENMAT.TENMAT’s VFB Plus is a particularly versatile and extensively fire tested Ventilated Fire Barrierwhich can be installed in a wide range of construction types. The product is simply mechanicallyfixed in position to leave up to a maximum 44-54mm* air gap.Total Cavity SizeBrackets Supplied (per metre length)Up to 120mmNone (screw fixed)120-259mm2No. Multipurpose Brackets260-300mm3No. Multipurpose Brackets300-450mm2No. HP Brackets450-500mmContact TENMAT In cavities 120mm, directly screw fix VFB Plus. ** In cavities 120mm, fix VFB Plus with steel fixing brackets usingsuitable non-combustible fixings. Product must be fixed at max. 500mm centres. The brackets should impale the VFB at mid barrier depth. Cut the bracket down to size if required. Cut the barrier down to length if required. Each section of VFB Plus greater than 250mm, must be mechanicallyfixed with 2no. Brackets; if VFB Plus section is 250mm or less than,only 1no. Bracket is required. The bracket should not protrude through the rigid intumescentelement, but should penetrate the barrier to approx. threequartersof the width of the product. Ensure label side is facing out so that intumescent element facesinto cavity in case of fire. Adjacent lengths must be tightly butted together. Ensure the product is pushed back to be fully in contact withsupporting wall. Maximum remaining air gap to the back of the external face is44-54*mm. *AirEnsure Fire Barrier is free to expand in a fire situation.gaps greater than 44mm up to 54mm only possible in limited applications. Please check withTENMAT for exact details.**Fix with non-combustible stainless steel nails or screws. Maximum screw head diameter is 11.5mm(trumpet/countersunk type head only). Product must be fixed at maximum 250mm centres.

Key Features: Simple installation Up to 120 minutes fire rating Maintenance free Unaffected by humidity andmoisture Good acoustic insulation Cold smoke seal Thermal PerformanceTested in accordance with BS 476:Part 20, TENMAT NVFB Non-Ventilated Fire Barriers provide up to2 hours fire protection for vertical rainscreen/cladding cavities. The NVFB Non-Ventilated Fire Barrier isused for preventing fire penetration to adjoining compartments within external cavities in a verticalsituation for specified periods of up to 2 hours. They are manufactured to suit cavity widths and are heldin place by a combination of compression and multi purpose brackets.AvailabilityThickness (Total Cavity plus 10mm for Compression Fit) x 100mm x 1000mm. (80mm deep in cavities 100mm)Can be supplied as Plain Fibre or Shrink-wrapped.2No. Multipurpose Brackets are supplied per metre. The Barriers must be fitted using these brackets asper installation instructions.Examples of Approved ApplicationsNVFB Fixed to Non-CombustibleConstructionsNVFB Fixed between Mineral FibreInsulationNVFB Fixed between Kingspan K15Rigid InsulationNVFB Fixed to Combustible TimberConstructionsPlease contact TENMAT for timber constructions before specifying the product

CAVITY SIZEINTEGRITYINSULATIONDEPTH10-100 mm120 mins30 mins80 mm101-600 mm120 mins30 mins100 mmFibre migration will be prevented by the use of shrink-wrapping, or foil encapsulation.TENMAT NVFB Non-Ventilated Fire Barriers will inhibit smoke spread within the cavity.The mineral wool from which TENMAT NVFB Non-Ventilated Fire Barrier is made has a thermalconductivity of 0.035 W/Mk.General Fitting Instructions1. Bend the multi-purpose brackets into an ‘L’ shape and fix min.2 per length of NVFB to the inner substrate using self tappingnon-corrosive steel masonry anchors (minimum 55mm long)embedding a minimum of 50mm into the substrate.250mm2. Brackets to be fitted 250mm in from ends of the barrier. Forsections of NVFB over 300mm in length, 2 brackets are stillrequired.3. Push the NVFB onto the leg of the bracket so it is spiked intothe centre of each length, and compress into the cavity,ensuring that the seal is fitted under a minimum of 5mm/10mm*compression.4. Where the gap deviates significantly from the product supplied,trim the thickness of the NVFB with a knife or fine tooth saw toallow a minimum of 5mm/10mm* compression.5. Ensure that adjacent pieces of NVFB have all of their jointstightly abutted together, and are aligned flush with each other.6. Point in any small gaps (up to 5mm) with Intumescent Sealantif required. Brickwork/blockwork: Min. 5mm compression.Cladding/curtain walling: Min. 10mm compression.250mm

Key Features: For use in up to 50mm cavities Weather Proof Age Tested Up to 120 minutes Fire Rated Simple to installTENMAT’s FF102/50 Ventilated Fire Barrier is a high expansion intumescent seal offering industryleading performance as a ventilated cavity fire barrier. The product has undergone extensive fire testingand is suitable for use within the majority of construction types, enabling the versatile system to bespecified with confidence and provide the installer with a simple, time saving and site friendly solution.The FF102/50 Ventilated Fire Barrier is a rigid, high expansion intumescent strip encased in aluminiumfoil. The FF102/50 can be mechanically fixed both horizontally and vertically within ventilated cavitiesbehind rainscreen or cladding systems to act as a cavity fire barrier.Product Dimensions6 mm x 75 mm x 1000 mmApproved ApplicationsFF102/50 Fixed to Non-CombustibleConstructionsFF102/50 Fixed onto Existing CavityInsulationMaxMax50mm50mmVFB Ref.Assessed Construction TypeFire RatingHorizontalFire RatingVerticalVFB Ref.Assessed Construction TypeFire RatingHorizontalFire RatingVerticalFF102/50Brick, Block, Masonry120120FF102/50Min. Fibre on Concrete9090FF102/50Aerated Concrete Block120120FF102/50Min. Fibre on Timber Frame3060For details on approved Mineral Fibre Insulation types, please consult TENMAT.FF102/50 Fixed to Timber BattenFF102/50 Fixed to Combustible TimberConstructionsMax50mmMax50mmVFB Ref.Assessed Construction TypeFire RatingHorizontalFire RatingVerticalVFB Ref.Assessed Construction TypeFire RatingHorizontalFire RatingVerticalFF102/50Timber Batten on T. Frame3030FF102/50Timber FrameEI9060Cavities greater than 50mm can be reduced to 50mm by the installation of asuitable OSB, Timber or Non-Combustible packer (consult TENMAT for details).

Fitting InstructionsTENMAT’s FF102/50 Ventilated Fire Barrier is a particularly versatile and extensively fire testedVentilated Fire Barrier which can be installed in a wide range of construction types. The product issimply mechanically fixed in position to leave up to a maximum 44mm air gap. Check withTENMAT if a greater air gap is required. Fix FF102/50 with non-combustible stainlesssteel nails or screws. Maximum screw head diameter is 11.5mm(trumpet/countersunk type head only). FF102/50 can be cut to length if required. Product must be fixed at maximum 250mmcentres. Fixings must be along centre line of the FireBarrier. Ensure label side is facing out into cavity. Adjacent lengths must be tightly butted. Maximum remaining air gap to the back of thecladding panel is 44mm. Ensure Fire Barrier is free to expand in a firesituation.When fixing FF102/50 through existing cavity insulation,ensure fixing embeds into solid substrate.Recommended Fixing Type: EJOT FPS-E 8.0 for aerated block EJOT FBS-E 6.3 for concreteOther fixing types can be used. Contact your fixings supplieror alternatively contact TENMAT.

Key Features: Nounsightlyweepholesneeded Improves aesthetics of building 30 minutes fire rating For cavities up to 50mm Compact 6.3lm roll Simply stapled into positionTENMAT’s Cavity Fire Barrier on a Roll is a low profile intumescent which provides material and labourcost savings compared to the traditional method of using Cavity Trays, Cavity Socks & Weep Holes.TENMAT’s Cavity Fire Barrier on a Roll is designed for Timber and Masonry cavities. The productmaintains the ventilated cavity to prevent thermal and moisture bridging and resultant damp problems,but in the event of a fire it expands to fill the cavity and prevent the spread of fire and smoke.Product Dimensions4 mm x 75 mm x 6.3 m roll1. Cavity TraysTraditional Method Cavity is bridged thermal & moisture bridging Can cause damp problems1.3.2. Cavity Socks Creates unwanted sealed compartments2. Can often push brickwork away Susceptible to misalignment3. Weep Holes Unsightly Discolouration of wall below Only allows limited air movement Risk of blockage Wind driven water issues1. TENMAT Cavity Barrier on a RollTENMAT Method1. No Weep Holes needed clean wall finish & no winddriven water issues No Cavity Trays needed Material & labour cost savings Product is 4mm thick and therefore maintains air gap Expands to fill cavity in event of fire Takes up imperfections and misalignments Restricts fire & smoke spread

Fitting InstructionsParticularly suited for Timber Frame Construction, TENMAT’s Cavity Fire Barrier on a Rollis supplied in 6.3 metre lengths improving installation time and reducing storagerequirements over traditional cavity socks. Staple Cavity Fire Barrier on a Roll alongcentrelineusing14mmlongcorrosionresistant staples at 250mm centres All joints should be tightly butted together sothat the intumescent material is continuousthroughout the cavity The TENMAT Cavity Fire Barrier should beinstalled in such a way to ensure the cavity isleft open to allow it to expand freely in a firesituation In a fire situation, the Cavity Fire Barrier on aRoll will expand across the cavity to restrictthe spread of fire & smoke in the cavityCavity Fire Barrier on a Roll fixed toTimber Construction with BrickworkIf the TENMAT Cavity Fire Barrier on a Rollis cut, then the polythene sleeve should befolded around the exposed end to maintainweather protection. This should then bestapled to the sheathing board.Max50mm

Key Features:Example of Approved Application For use in up to 25mm cavities Weather Proof/Age TestedFF102/25 Fixed to Combustible TimberConstruction 120minFireRatedinnon-combustible constructions 30 min Fire Rated in Timber FrameMax25mmProduct Dimensions4 mm x 35 mm x 1000 mmTENMAT’s FF102/25 Ventilated Fire Barrier is a high expansion intumescent seal offeringthe same industry leading performance as a ventilated cavity fire barrier as FF102/50 (seepages 7-8) but for up to 25mm cavities.Key Features: For use in up to 125mm cavities Weather Proof Age Tested Up to 30 minutes Fire Rated Simple to installExample of Approved ApplicationFF109/125 Fixed to CombustibleTimber ConstructionMax125mmProduct Dimensions50 mm x 50 mm x 1000 mmTENMAT’s FF109/125 Ventilated Fire Barrier is a cavity fire barrier system for ventilatedcavities of up to 125mm which is a fully intumescent component. The product is fire rated forup to 30 minutes and is suitable for use within timber and masonry construction types,enabling the versatile system to be specified with confidence.For approved applications/fire ratings, and fitting instructions for the above products, please contact TENMAT

Key Features: Up to EI240 Fire RatingTENMAT’s FF108 Linear Gap Seals are fully Compressible up to 50%intumescent linear firestop seals tested to the Available to suit all commonlatest EN Standards. The durable seals areinstalled under compression and can acceptgap sizes Accepts joint movement No additional sealants requiredup to 50% movement. They are equally suitedto both vertical and horizontal joints. Theseals offer up to 4 hour (EI240) fire rating forjoints in fire rated walls and floors.Availability and Fire Rating1 Seal RequiredSeal SizeMin. GapMax. GapFire Rating: FloorsFire Rating: m70100E240/EI45E240/EI45Seal SizeMin. GapMax. GapFire Rating: FloorsFire Rating: E240/EI120120x50mm70100E240/EI180E240/EI1802 Seals RequiredWhere 2no. Seals are required, they should be spaced 50mm apart.

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TENMAT’s range of Ventilated Fire Barriers are all independently fire tested to therelevant British/European standards, on a comprehensive range of construction types,fitted both horizontally and vertically. The products are up to 2 hour fire tested tostandards including: BS476: Parts 20 and 22, EN1363-1: 1999, EOTA TR31 andassessed to TGD19 'open state cavity barriers' to ASFP standards for ventilatedfacades.Fire Test LabReport NumberConstructionFire RatingBRE243-505Timber Frame30Exova WarringtonfireA06037Timber Frame30-60Exova WarringtonfireA10030Various30-120Exova WarringtonfireA12315Various30-60Exova WarringtonfireIF06005Timber Frame30Exova WarringtonfireIF06013Timber Frame30-60Exova WarringtonfireIF06040Concrete/Blockwork120Exova WarringtonfireIF07077Timber Frame30Exova WarringtonfireIF08038Block90-120Exova WarringtonfireIF08052Mineral Fibre/Timber Frame30Exova WarringtonfireIF09011Cement Board/Concrete90Exova WarringtonfireIF09032Concrete/Blockwork30-90Exova WarringtonfireIF09093Concrete/Blockwork30-60Exova WarringtonfireIF10048Concrete/Blockwork120Exova WarringtonfireIF10060Rigid Insulation & Blockwork120Exova WarringtonfireIF11012Concrete/Blockwork120Exova WarringtonfireIF12016Block30-60

YODynamic Composite Technologies is committed to the highest standards incustomer service and our international staff is looking forward to assist you.Visit us on the web at www.dctech.com.auNSWVICQLDWAUnit 8 171, 173 Newton RoadWetherill Park NSW 216412 Agosta Drive on RoadLaverton North VIC 3026PO Box 159Joondalup DC WA 6919E: nsw@dctech.com.auE: vic@dctech.com.auChevron Island LPOPO Box 204Chevron Island QLD 4217E: qld@dctech.com.auTelephone: 1800 051 100E: wa@dctech.com.au

VFB Ref. Assessed Construction Type Fire Rating Horizontal Fire Rating Vertical FF102/50 Timber Frame EI90 60 VFB Ref. Assessed Construction Type FF102/50 Brick, Block, Masonry FF102/50 Aerated Concrete Block Fire Rating Horizontal 120 120 Fire Rating Vertical 120 120 VFB Ref. Assessed Construction Type FF102/50 Min. Fibre on Concrete