AEROSPACE AS9100 REV. D STANDARD - ASSEM-tech

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AS9100 AEROSPACESTANDARDIssuedRevisedREV. D1999-112016-09Superseding AS9100CTechnically equivalent writingspublished in all IAQG sectors.(R) Quality Management Systems - Requirements for Aviation, Space,and Defense OrganizationsRATIONALEThis standard has been revised to incorporate the new clause structure and content of ISO 9001:2015. In addition,industry requirements, definitions, and notes have been revised in response to both ISO 9001 revisions andstakeholder needs.FOREWORDTo assure customer satisfaction, aviation, space, and defense organizations must provide, and continuallyimprove, safe and reliable products and services that meet or exceed customer and applicable statutory andregulatory requirements. The globalization of the industry and the resulting diversity of regional and nationalrequirements and expectations have complicated this objective. Organizations have the challenge of purchasingproducts and services from external providers throughout the world and at all levels of the supply chain. Externalproviders have the challenge of delivering products and services to multiple customers having varying qualityrequirements and expectations.Industry has established the International Aerospace Quality Group (IAQG), with representatives from aviation,space, and defense companies in the Americas, Asia/Pacific, and Europe, to implement initiatives that makesignificant improvements in quality and reductions in cost throughout the value stream. This standard has beenprepared by the IAQG.This document standardizes quality management system requirements to the greatest extent possible and can beused at all levels of the supply chain by organizations around the world. Its use should result in improved quality,cost, and delivery performance through the reduction or elimination of organization-unique requirements, effectiveimplementation of the quality management system, and wider application of good practice. While primarilydeveloped for the aviation, space, and defense industry, this standard can also be used in other industry sectorswhen a quality management system with additional requirements over an ISO 9001 system is needed.This standard includes ISO 9001:2015 1 quality management system requirements and specifies additional aviation,space, and defense industry requirements, definitions, and notes as shown in bold, italic text.1With the permission of the International Organization for Standardization (ISO). The complete ISO 9001 standard can be obtained fromany ISO member or from the ISO Central Secretariat: 1, ch. de la Voie-Creuse, Case postale 56, CH-1211 Geneva 20, SWITZERLAND,or visit www.iso.org. Copyright remains with ISO.SAE Technical Standards Board Rules provide that: “This report is published by SAE to advance the state of technical and engineering sciences. The use of this report is entirelyvoluntary, and its applicability and suitability for any particular use, including any patent infringement arising therefrom, is the sole responsibility of the user.”SAE reviews each technical report at least every five years at which time it may be revised, reaffirmed, stabilized, or cancelled. SAE invites your written comments andsuggestions.Copyright 2016 SAE InternationalAll rights reserved. No part of this publication may be reproduced, stored in a retrieval system or transmitted, in any form or by any means, electronic, mechanical, photocopying,recording, or otherwise, without the prior written permission of SAE.TO PLACE A DOCUMENT ORDER:SAE WEB ADDRESS:Tel:877-606-7323 (inside USA and Canada)Tel: 1 724-776-4970 (outside USA)Fax:724-776-0790Email: CustomerService@sae.orghttp://www.sae.orgSAE values your input. To provide feedbackon this Technical Report, please D

SAE INTERNATIONALAS9100 DPage 2 of 54TABLE OF CONTENTSRATIONALE . 1FOREWORD . 1INTENDED APPLICATION . 5INTRODUCTION . 50.10.20.30.3.10.3.20.3.30.4General. 5Quality Management Principles . 6Process Approach . 6General. 6Plan-Do-Check-Act Cycle . 7Risk-Based Thinking . 8Relationship with Other Management System Standards . 9QUALITY MANAGEMENT SYSTEMS – REQUIREMENTS1.SCOPE . 102.NORMATIVE REFERENCES . 103.TERMS AND DEFINITIONS . 104.4.14.24.34.4CONTEXT OF THE ORGANIZATION . 11Understanding the Organization and Its Context . 11Understanding the Needs and Expectations of Interested Parties . 12Determining the Scope of the Quality Management System . 12Quality Management System and Its Processes . 125.5.15.1.15.1.25.25.2.15.2.25.3LEADERSHIP . 13Leadership and Commitment . 13General. 13Customer Focus . 14Policy . 14Establishing the Quality Policy . 14Communicating the Quality Policy . 14Organizational Roles, Responsibilities, and Authorities . 146.6.16.26.3PLANNING . 15Actions to Address Risks and Opportunities . 15Quality Objectives and Planning to Achieve Them . 16Planning of Changes . ORT . 16Resources . 16General. 16People . 17Infrastructure . 17Environment for the Operation of Processes . 17Monitoring and Measuring Resources . 17Organizational Knowledge . 18Competence . 19Awareness . 19Communication . 19

SAE INTERNATIONALAS9100 DPage 3 of 547.57.5.17.5.27.5.3Documented Information . 20General. 20Creating and Updating . 20Control of Documented Information . 38.58.5.18.5.28.5.38.5.48.5.58.5.68.68.7OPERATION . 21Operational Planning and Control . 21Operational Risk Management . 23Configuration Management . 23Product Safety. 23Prevention of Counterfeit Parts . 24Requirements for Products and Services . 24Customer Communication. 24Determining the Requirements for Products and Services . 24Review of the Requirements for Products and Services . 25Changes to Requirements for Products and Services . 25Design and Development of Products and Services . 25General. 25Design and Development Planning. 25Design and Development Inputs . 26Design and Development Controls . 26Design and Development Outputs . 27Design and Development Changes . 28Control of Externally Provided Processes, Products, and Services . 28General.

AS9100 REV. D Issued 1999-11 evised 2016-09 Superseding AS9100C Technically equivalent writings published in all IAQG sectors. (R) Quality Management Systems - Requirements for Aviation, Space, and Defense Organizations RATIONALE This standard has been revised to incorporate the new clause structure and content of ISO 9001:2015. In addition,