2009 KMT Aqua-Dyne Master Catalog Rev May 13

Transcription

KMT Aqua-DyneYour Innovative Partner for all Your High PressureCleaning and Surface Preparation Needs3,000 to 40,000 PSI Pump Units Pump Systems Waterblast Guns Accessories Spare PartsW!ENPhone : 713-864-6929Fax : 713-864-0313www.aqua-dyne.comsales@aqua-dyne.com

Table of ContentsThis catalog covers our full range of Pump Systems, Pumps Units. Parts andAccessories. If you do not see something you need, please call our customerservice department at 713-864-6929 or e-mail sales@aqua-dyne.com. About KMT Aqua-Dyne Pumps; Bare Shaft, Units, Systems About KMT Aqua-Dyne pumps C Series Pump Unit (5-20k HP) C Series Pump Unit Specifications EK Series Pump Unit (5-25k HP) EK Series Pump Unit Specif ications Blast MAX GA Series Pump Unit3456789 Blast MAX GA Series Pump Unit Spec. 10 Bare Shaft Pumps11 Hy drostatic Test Pumps12 Water Jetting Guns About KMT Aqua-Dyne Guns Nozzle Holders21 Rubber Hoses22 Thermoplastic Hoses Flex Lance Guard25 Water Jetting Accessories KMT Aqua-Dy ne Accessories Multi-Gun Flow Splitter Div erter Valve Mini Scrubber Floor and Surf ace Cleaner Rotary Hose Device Rotary Hose Device Specs. Rotary Grit Nozzle Dy na-Vac Vacuum Pump Rotary Unions Heat Exchanger Lancing Machine2627282930313233343435Parts, Service & Support3613 Water Blasting Guns Zero Thrust DY NA-GUN, Dump & Rotary 14 Foot Operated & Pistol DYNA-GUNS15 Nozzles About KMT Aqua-Dyne Nozzles Shape Jet Nozzles Flex Lance Nozzles Sapphire Orif ices Nozzle Rating Chart 1617181920223-24

KMT Aqua-DyneAqua-Dy ne was acquired by KMT Waterjet in 2006 and is now known as KMT Aqua-Dy ne.Our website address has not changed: www.aqua-dy ne.com.Aqua-Dy ne has over 37 y ears experience in the waterblasting industry and as KMT Aqua-Dy newe plan to continue with this experience and offer the most efficient and saf e pumps andaccessories f or our customers.KMT Aqua-Dy ne prov ides a complete range of high quality, reliable high pressure cleaning andsurf ace preparation systems, pumps and accessories.KMT Aqua-Dy ne’s modern plant is equipped with state of the art CNC machine tools,f abrication, quality and test f acilities and fully complete customer training and demonstrationf acility.KMT Aqua-Dyne has over 37 years experience developing, designing, testing andmanufacturing high pressure cleaning and surface preparation equipment.3

KMT Aqua-Dyne PumpsThe unique Valv e-In-Line fluid end design prov ideshigher v olumetric efficiency, lower maintenance,quick packing changes and low initial cost overconv entional f luid ends av ailable.The key to KMT Aqua-Dy ne’s long pump lif e andhundreds of hours of trouble-f ree operation are lowload packing, special filtration and a closed loopnon-drip cooling and water lubrication system foralumina ceramic or tungsten carbide plungers.The indiv idual lightweight suction and dischargemanif olds are easily removed for routinemaintenance, and f ield changing the packing orplungers takes f ive minutes with no special toolsrequired.C SeriesEK SeriesGA Series 300 to 500 HP 5 - 20,000PSI 5 to 25 HP 5 - 40,000PSI 100 to 250 HP 5 - 40,000 PSIC 500 DS Skid MountedEK 25 EF Frame MountedG A 200 DT Trailer MountedEngine and Motor OptionsFrame OptionsDiesel:Electric:Skid:Frame:Trailer:Sev eral brand optionsEFC or explosion proof withv oltage optionsCart:4With sev eral mounting optionsSingle or multiple lifting bailsSingle/Dual axle with severalhook-up optionsEK series only

C Series Pump UnitThe C series is our largest capacitypump for when high flow applicationsare necessary.C 450 DSSkid MountedPump Performance RangePressurePSI [ Bar]Model No./HPFlow RateGPM [LPM]C 300C 400C 50020,000 [1379]25.71 [97.32]34.28 [129.76]42.85 [162.20]15,000 [1034]34.27 [129.73]45.70 [172.99]57.12 [216.22]10,000 [689]51.42 [194.68]68.56 [259.53]85.70 [324.41]5,000 [345]102.84 [389.21]137.12 [519.06]171.40 [648.82]Flow rates are theoretical based on 100% volumetric and mechanical efficiencyStandard Features Pump:Horizontal, valv e-in-line plungers Power transmission:Kev lar reinf orced sy nchronous driv e system with saf etybelt guide. Discharge plumbing:Discharge manifold with interchangeable high pressuredischarge connections, stainless steel glycerin f illedpressure gauge and relief valv e or rupture disc. Suction plumbing:Washable strainer and large capacity stainless steelbag ty pe f ilter5C 500 DSTSteer able Trailer

C Series Pump UnitPump SpecificationsPower EndPower Frame:Iron alloy casting with sturdily ribbed wall sections.Crankshaft:High strength ductile iron, may extend from either side.Rif le drilled f or f orced oil lubrication of connecting rods.Crankshaft Bearings:Heavy duty taper roller bearings.Crossheads:Cy lindrical type nodular iron. Wrist Pin is Casehardened and ground steel with double Needle RollerBearings. Extension Rods are burnished stainlesssteel.Fluid EndFluid Cylinders:Proprietarily treated stainless steel Which eliminatesbreakage. Other materials available to Suit theapplication.Lubrication:Power End parts are lubricated by f orced feed oil.Cooled and filtered oil circulation is standard.Valves and Seats:Heat treated stainless steel enhances the In-LineValv e lif e. All v alves may be reconditioned by surf acegrinding.Connecting Rods:High strength, ribbed section, Ductile iron.Oil Wiper Seals:Easily replaceable, double lip.Plungers:Non-scoring solid Alumina Ceramic. Optional:Colmonoy or Tungsten Carbide coated steel.Packing:V-rings of adv anced polymer material are selfadjusting.Lubrication:Plungers and Packing are non-drip, Closed looppressure lubricated by f luid f rom Suction Manif old. Noexternal lubrication is necessary.Manifolds:Indiv idual lightweight Suction Discharge Manif olds areeasily remov ed f or simple maintenance. Differentmaterials are available to suit applications.6

EK Series Pump UnitThe EK series is an excellent pump for applications that require highpressure at lower flow rates with a compact mobile design. Very popular forHydrostatic testing applications.Pump Performance RangePressurePSI [Bar]Model No. /HPFlow RateGPM [LPM]EK 540,000 [2758]EK 10EK 20EK 25For details on 40,000 psi call sales20,000 [1379].43 [1.63].85 [3.22]1.71 [6.47]2.14 [8.10]15,000 [1034].57 [2.16]1.14 [4.32]2.29 [8.67]2.85 [10.79]10,000 [689].85 [3.21]1.71 [6.47]3.43 [12.98]4.29 [16.24]5,000 [345]1.17 [4.43]3.43 [12.98]6.85 [25.93]8.57 [32.44]Flow rates are theoretical based on 100% volumetric and mechanical efficiencyStandard Features PumpHorizontal, valv e-in-line triplex plungers with1.57 in.(40 MM) strokeEK 25 EFFrame Mounted Power transmissionKev lar reinf orced sy nchronous driv e system withsaf ety belt guide. Discharge plumbingManif old with interchangeable highpressure discharge connections,stainless steel glycerin filled pressure gaugeand relief valv e or rupture disc.EK 20 ESSkid Mounted Suction plumbingFiltration down to 1 micron7

EK Series Pump UnitPump SpecificationsPower EndPower Frame:Cast iron casing with drive system components.Includes sight glass f or checking oil level.Crankshaft:Gas-nitrided, hardened and tempered alloy steelextending from both sides. Crankshaft is centeredbetween two main roller bearings.Crankshaft Bearings:Heavy duty roller bearings with roller rim.Crossheads:Cy lindrical type nodular iron. Wrist Pin is Casehardened and ground steel.Fluid EndLubrication:Power ends parts are splash oil lubricated.Fluid Cylinders:Proprietarily treated stainless steel which eliminatesbreakage. Other materials available to Suit theapplication.Connecting Rods:High strength, forged steel with special anti-frictionbrass bearings.Oil Wiper Seals:Easily replaceable, double lip U-Cup.Valves and Seats:Proprietarily treated stainless Steel enhances theValv e-in-Line lif e and eliminates Breakage. Allv alves may be reconditioned by field lapping orsurf ace grinding.Plungers:Non-scoring solid Alumina Ceramic f or up To 20,000psi. Solid carbide or ceramic for up to 40,000 psi.Packing:Self -adjusting adv anced polymer material for up to22,500 psi.Lubrication:Plungers and Packing are non-drip, Closed looppressure lubricated by f luid f rom Suction Manif old.No external lubrication is necessary.Manifolds:Indiv idual lightweight Suction Discharge Manif oldsare easily removed for simple maintenance.Diff erent materials are av ailable to suit applications.8

BLASTMAX GA Series Pump UnitThe BLASTMAX G A series pump is our mostpopular and versatile pump. Available in severalmodels for industrial cleaning, surface preparationor Hydrostatic Testing applications.BLASTMAX GA 200 DTTrailer MountedPump Performance RangePressurePSI [Bar]Flow RateGPM [LPM]Model No./HPGA 75GA 100GA 150GA 200GA 25040,000 [2758]3.21 [12.15]4.28 [16.20]6.43 [24.34]8.57 [32.44]10.71 [40.54]20,000 [1379]6.43 [24.34]8.57 [32.44]12.86 [48.68]17.14 [64.88]21.43 [81.12]15,000 [1034]8.57 [32.44]11.43 [43.27]17.14 [64.8822.85 [86.50]28.57 [108.15]10,000 [689]12.86 [48.68]17.14 [64.88]25.71 [97.32]34.28 [129.76]42.85 [162.20]5,000 [345]25.71 [97.32]34.28 [129.76]51.42 [194.64]68.56 [259.52]85.70 [324.41]Flow rates are theoretical based on 100% volumetric and mechanical efficiencyStandard Features Pump:Horizontal, valv e-in-line plungers Power transmission:Kev lar reinf orced sy nchronous driv e system withsaf ety belt guide. Water tank:50 gallon water tank standard Discharge plumbing:Discharge manifold with interchangeablehigh pressure discharge connections, stainlesssteel glycerin f illed pressure gauge and reliefv alve or rupture disc. Charge Pump:Heavy duty cycle charge pump standard. Suction plumbing:Washable strainer and large capacity stainlesssteel bag type filter f or up to 20,000 psi. 40,000 psiunits equipped with 1 and 5 micron f ilters andcharge pump.BLASTMAX GA200 ESSkid Mounted9

GA Series Pump UnitPump SpecificationsPower EndPower End:Power Frame- Iron alloy with sturdily ribbed WallsectionsCrankshaft:Aircraf t quality alloy steel induction hardened Journals,may extend f rom either side.Crankshaft Bearings:Heavy duty high speed journal Bearings (non-Babbitt).Fluid EndCrossheads:Cy lindrical ty pe nodular iron. Wrist Pin is Casehardened and ground steel with double Needle RollerBearings. Extension Rods are burnished stainlesssteel.Fluid Cylinders:Proprietarily treated stainless steel which eliminatesbreakage. Other materials available to Suit theapplication.Lubrication:Power ends parts are splash oil lubricated. Coolingand f iltering oil circulation system optional for higherHorsepower's.Valves and Seats:Proprietarily treated stainless Steel enhances theValv e-in-Line lif e and eliminates Breakage. All valv esmay be reconditioned by field lapping Or surf acegrinding.Connecting Rods:High strength, ribbed section, Ductile iron.Plungers:Non-scoring solid Alumina Ceramic f or up To 20,000psi. Solid carbide or ceramic for up to 40,000 psi.Oil Wiper Seals:Easily replaceable, double lip.Packing:Self -adjusting adv anced polymer material for up to20,000 psi. New low load design for up to 40,000 psi.Lubrication:Plungers and Packing are non-drip, Closed looppressure lubricated by fluid f rom Suction Manif old.No external lubrication is necessary.Manifolds:Indiv idual lightweight Suction Discharge Manif oldsare easily removed f or simple maintenance. Differentmaterials are available to suit applications.10

Bare Shaft PumpsThe unique Valve-In-Line Fluid End design provides higher volumetric efficiency, lower maintenance,quick packing changes and lower operating cost over conventional fluid ends available.Need new pictureEK SeriesPumpC SeriesPumpGA SeriesPumpValve-In-Line Fluid EndPump Performance RangePressurePSI [ Bar]Model No.HP CoveragePressure C overageFlow RateGPM [LPM]EKGAC5-2550-250300-500Up to20,00020,000 [50-200hp]40,000 [250hp]Up to 20,00011

Hydrostatic Test Pump UnitsKMT Aqua-Dyne offers a wide range of standard tocustom test pump units.Features and Options Designed for the rugged industrial and off shoremarkets Allows compliance to API 6A and API 16Aspecif ications for pressure testing From 5 to 500 HP flow requirements From 5,000 to 40,000 PSI pressure requirements Standard or custom designsRoughneck HTC 25Dual Testing SystemThe Roughneck HTC is designed f or hy drostaticpressure testing and high pressure cleaningEK 25 EFHydro static T est UnitC 300 ETHydro static T est UnitLarge v olume Trailer mounted systems12

Water Jetting GunsKMT Aqua-Dyne has a wide variety of dump androtary water jetting guns for surface preparationand high pressure cleaning applications.Rotary GunsFoot Operated DYNA-GUNSKMT Aqua-Dy ne’s water jetting guns require a thelowest trigger pull while ensuring that the release ofthe trigger will quickly reduce the system pressure to aminimum. KMT Aqua-Dyne water jetting guns areefficient, safe, easy to use and easy to maintain.Dump GunsPistol Grip DYNA-GUNSZero Thrust DYNA-GUNS13

Zero Thrust DYNA-GUN(Sub-Sea Gun)The Zero Thrust Gun is used for underwater cleaning of barnacles and marine growth, paint scale and rust f romships, offshore structures and a v ariety of other underwater cleaning applications. Working Pressures- up to 20,000 psi Equipped with quick change piston, seat and seal assembly Pistol style grip with trigger guard and saf ety shroud to prev ent accidental engagement of the trigger 3,000 RPM durable air motor Incorporates a baffled cov ered rev erse thrust with an adjustable balancing dev ice that will offset the forward thrust andbalance the jet thrust when the gun is in use.DUMP GUNS Working Pressures at 15,000 & 20,000 psi Most widely used style of water blasting gun in the industry Pistol grip style gun with the trigger guard and saf ety trigger lock to preventaccidental engagement of the trigger. Fore grip and shoulder stock can be adjusted f or safety and comf ort. Lightweight for ease of use. Equipped with quick change cartridge assembly f or easy field maintenance,one minute in most cases!ROTARY GUNS Wo

KMT Aqua-Dyne’s modern plant is equipped with state of the art CNC machine tools, fabrication, quality and test facilities and fully complete customer training and demonstration facility. KMT Aqua-Dyne has over 37 years experience developing, designing, testingand manufacturing high pressure cleaning and surface preparation equipment. 3. KMT Aqua-Dyne Pumps EK 25 EF Frame Mounted GA 200 DT .