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MIXING GROUPCATALOGUE OFPRODUCTS AND SERVICES

23Pure Passion –HF MIXING GROUPThe HF MIXING GROUP has a passion for developing,producing and supplying equipment for mixers and mixing rooms. We are a reliable partner with a wide rangeof sector-specific knowledge in the polymer processing industry. Our machines and our equipment are usedall over the world for tire applications, sealing profiles,cables and friction pads, as well as for thermoplasticelastomers and special plastic compounds. Our commitment and the special reliability offered by our machines arehighly appreciated. Furthermore, we have built up servicecentres all over the world in order to be able to help youwhenever necessary.

45OUR EXPERTISE.Pure Passion – HF MIXING GROUP.A company distinguishes itself through its specialities. Forus these are: comprehensive expertise in technical andprocess engineering built up over more than 150 years;a corporate philosophy based on longevity and sustainability; and a deliberate approach of close customercooperation.View our expertise videos onwww.hf-mixinggroup.com/en/group/our-expertise

6EXPERTISE THROUGHKNOW-HOW7EXPERTISE IN OPTIMISINGOUR CUSTOMERS PROCESSESWorking with you to develop and optimise your processes is important to us so we set up the industry’s most modern TechnicalCenter in Freudenberg. In its fully equipped mixing room you cantest our products under real-life conditions and get expert advicefrom our process specialists.COMPREHENSIVE EXPERTISEFOR CUSTOMISED SOLUTIONSWith more than 150 years of experience, the HF MIXING GROUPare the engineering experts for the polymer processing industry.Our experts are highly skilled in manufacturing and productionprocesses and work with customers to develop the best individualsolutions for them.PRAGMATIC SOLUTIONSOur corporate values guide us however we are not tied to fixedprinciples. We solve customer problems in a pragmatic and methodical way.EXPERIENCE OUR COMMITMENTDirect contact between ourselves and our customers base issomething of priority. Commitment, fast response times and availability are important pillars of the service we provide.A SUSTAINABLE APPROACH FOR SAFEAND SECURE PERFORMANCEOur approach to business is based on sustainability and the longterm. This means being available to our customers at all times andproviding lifetime servicing and replacement parts for our products.

89OURLOCATIONS HARBURG-FREUDENBERGERMASCHINENBAU GMBH HF NAJUS, A.S.Freudenberg GermanyDubnica n. Vahom Slovakia HF RUBBERMACHINERY, INC.Topeka USAHARBURG-FREUDENBERGERMACHINERY CO., LTD.Qingdao ChinaHF FRANCE S.A.R.L.Houilles France FARREL LTD.Rochdale UKHF MIXING GROUP SERVICESS.E.A. SDN BHD FARREL CORP.Ansonia USA POMINI RUBBER &PLASTICS S.R.L.Rescaldina ItalyKuala Lumpur MalaysiaFARREL ASIA LTD.Jurong SingaporeService locationsINDUS UTH HF MIXINGSYSTEMS PVT LTDBangalore IndiaSales offices

1011CONTENTSMIXERSBANBURY SERIESTangential mixerPage 14–15CUTTING EQUIPMENTPage38Strip cutting machinePage39ADVISE MIXING ROOMAUTOMATIONPage 42–51ENTIRE MIXING ROOMSOLUTIONS FOR THEPOLYMER PROCESSINGINDUSTRYPage 54–55 CONTINUOUSCOMPOUNDING SYSTEMSFARREL POMINIPage 58–59SERVICESOUR SERVICESPage 62–63Hydraulic bale cutterINTERMIX E SERIESIntermeshing mixerBALECUT STRIPCUT Page 16–17INTERMIX VIC SERIESIntermeshing mixerPage 18–19TANDEM MIXERPage 20–21UMIXUniversal mixerAUTOMATIONPage 22–23TECNOLAB SERIESLaboratory mixerPage 24–27MIXING ROOM SYSTEMSDOWNSTREAM EQUIPMENTCONVEXTM SERIESTwin-screw discharge extruderPage 30–31SINDEX Single-screw discharge extruderPage32Page33MILLMIX Sheeting and mixing millTECNOLAB SERIESLaboratory mixing millPage 34–35

1213MIXERSBANBURY SERIESTangential mixerPage 14–15INTERMIX E SERIESIntermeshing mixerPage 16–17INTERMIX VIC SERIESIntermeshing mixerPage 18–19TANDEM MIXERPage 20–21UMIXUniversal mixerPage 22–23TECNOLAB SERIESLaboratory mixerPage 24–27

15MIXERS14BANBURY SERIESIncreased volumes for tangential mixersFull hydraulic hopper with iRam function Greater batch size with Keel BottomTM weight Optimised HCD dust seal system and newsingle-point lubrication system Wide variety of hard surfacing systems to meetindividual demandsBANBURY SERIES – Technical NChamber volume*l, approx.244975116146260269420436720Useful volume at fill factor 0.75l, approx.18375687110195202315327540kg, /cm², approx.50505050505050505050Useful volume of the feeding hopper:up to the feed door shaft (including mixing chamber throat)l, approx.521211872513314845227308851,355Useful volume of the feeding hopper:up to the feed opening (including mixing chamber throat)l, approx.601301872513314985559158901,420Length in mm3905116106707008008891,0009501,200Width in mm210263267267380500457500610610Length in mm3905116106707008008891,1009501,200Width in mm190177215240255470420500442637Length in mm, 009,000Width in mm, 004,600Height in mm, 007,600kg, 00048,00061,000Batch weight at specific gravity 1.15 kg/lStandard rotor speeds**Related motor powerRam pressure on compound(pneumatic or hydraulic ram)Dimensions of feed hopperDimensions of drop door (discharge opening)Space requirements for mixer and gearbox(excluding motor)Weight of internal mixer (excluding drive)BM series fitted with NST rotors, keel bottom ram with standardnominal ram lay back position.GK series fitted with ZZ4 rotors, vee bottom ram with standardnominal ram lay back position.Noise data – the effective A-weighted emission sound at the operating platform dependson the configuration of the mixing line.* Chamber volume is the effective free volume of the mixing chamber with closed ram.** In addition to the rotor speeds stated, higher or lower speeds can also be specified.The corresponding motor powers will in most cases be lower than the figures quoted,however for some compounds, depending on their composition, the ram pressureand the mixing method used, higher motor powers may be required.AUTOMATIONBM50NMIXING ROOM SYSTEMSBM20NCONTINUOUSCOMPOUNDING SYSTEMSUnitCUTTING EQUIPMENTMORE FEATURES:SERVICESof multi-step mixing applications. Criteria such as goodintake and discharge behaviour, excellent dispersion anddistribution quality, and optimal cooling behaviour guarantee efficient and profitable masterbatch, remilling andfinal mixing processes.Farrel brought the BANBURY mixer to the HF MIXINGGROUP. We have optimised it within our group, assi milating the best features of the previous models fromHF, Farrel and Pomini. The BANBURY mixer still remainsthe first choice for diverse applications in the tire industrybecause it is ideally suited to the specific requirementsDOWNSTREAMEQUIPMENTTANGENTIAL MIXER

17MIXERS16INTERMIX E SERIESMORE 0EIM320EIM550EChamber volume*l, approx.204890112140203255332565Useful volume at fill factor 0.7l, approx.1434637898142179232396kg, approx.17407694118171218279475Standard rotor �505–505–50Related motor 870110–1,100140–1,400255–2,550N/cm², approx.505050505050505050Useful volume of the feeding hopper:up to the feed door shaft (including mixing chamber throat)l, approx.501101732052864815507301,184Useful volume of the feeding hopper:up to the feed opening (including mixing chamber throat)l, approx.651452202603414907109151,184Length in mm3905356507007608709251,0161,200Width in mm210280340360380480480500610Length in mm3905356507007608709251,0161,200Width in mm210280340360380440480520610Length in mm, 00Width in mm, 00Height in mm, 00kg, 00056,000Batch weight at specific gravity 1.2 kg/lRam pressure on compoundDimensions of feed hopperDimensions of drop door (discharge opening)Space requirements for mixer and gearbox (excluding motor)Weight of internal mixer (excluding gearbox and motor)Noise data – the effective A-weighted emission sound at the operating platformdepends on the configuration of the mixing line.* Chamber volume is the effective free volume of the mixing chamber with closed ram.** In addition to the rotor speeds stated, higher or lower speeds can also be specified.The corresponding motor powers will in most cases be lower than the figures quoted,however for some compounds, depending on their composition, the ram pressureand the mixing method used, higher motor powers may be required.MIXING ROOM SYSTEMSINTERMIX E SERIES – Technical dataAUTOMATIONCUTTING EQUIPMENT ighly effective coolingH(Super Cooled )Crack-free special hard surfacingInnovative ram pressure control Optimised dust seal systemCONTINUOUSCOMPOUNDING SYSTEMSmixture to efficiently process heat-sensitive materials.Due to these characteristics, the INTERMIX E is wellestablished in the technical rubber goods industry andhas become accepted in the area of silica compoundsfor tires. In addition, the INTERMIX E can also be aninteresting solution for special kinds of compounds, suchas fibre-filled compounds.SERVICESThe intermeshing machine technology of the INTERMIX E is the clear top performer in the technical rubber goodsindustry and the tire industry. The PES5 rotors featureunique intermeshing wing technology that ensures thehomogenous distribution of all mixture components andthe highest possible degree of dispersion. The rotordesign and optimised cooling behaviour also enable all ofthe machine components that come into contact with theDOWNSTREAMEQUIPMENTINTERMESHING MIXER