The I LUFKIN I Line - The History Center In Diboll, Texas- East Texas .

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Copied from an original at The History Center, Diboll, Texas.www.TheHistoryCenterOnline.com2013:023The ILUFKIN I LineSUMMER 197 5

Copied from an original at The History Center, Diboll, Texas.www.TheHistoryCenterOnline.com2013:023

Copied from an original at The History Center, Diboll, Texas.www.TheHistoryCenterOnline.com2013:023IIThe LUFKIN LineSUMMER, 1975 Volume 51 0Number 2Ed ito rVirg inia R. AllenStaff WritersBarbara C. WhiteLiz NormanDaDDSCl AIR BALANCEDOIL FIELD PUMPIN G UNITSCONV ENTIONALMA RK IIGEAR S FOR INDU STRYA ND SHIP PR OPUL SIONPittsburgh-Ugly Duckling Emerges-Barbara White . 4LUFKIN Installations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8Gear Testing at LUFKIN . . . . . . . . . . . . . . 10Snapshots by LUFKIN Cameramen . . . . . . . . . . . . 12LUFKIN 's AIChE Visitors . . . . . . 15COVER : Transparency by Rick Qu edensHarbor City , CaliforniaOPPOSITE PAGE : Oregon Coast near NewportTransparency by Gene AhrensNew Milford , New JerseyPubli shed to promote fri end shi p and good wil lwith its cus tome rs and fri end s and to adva nce th e interes tof its p ro du cts by LUFK IN INDU STRI ES, INC ., LUFKI N, TEXAS .3

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Copied from an original at The History Center, Diboll, urghUgly Duckling EmergesA Swanby BARBARA WHITEAshabby little fort at the mouth of the Ohio River in1758 was the embryo that grew to be a responsibleadult-a complex metropolis, an industrial giant andeventually the steel capital of the world .However, adolescent growing pains marked Pittsburgh's years of growth from a fort settlement to amanufacturing center. First, General John Forbes captured the French-controlled Fort Duquesne andchanged the name to Fort Pitt. Located at the unionof the Monongahela, Allegheny and Ohio rivers, thisfort gave English settlers an entrance to the interiorof the continent.As a gateway to the rich lands of the west, Pittsburgh reached for maturity. As the years passed, hergoods were transported eastward over the mountains,her resources were necessary to the American Revolution, and later her supplies outfitted westward travelers.In 1791, Pittsburgh was designated the county seatas a major manufacturing center and was well on herway to becoming the steel capital of the world.The Civil War gave the city an early ascendencyin the iron and steel industry. Her local deposits ofcoal and iron ore supplied the material for steel armaments during the Civil War and again in later yearsduring the two world wars. Due to her war efforts,Pittsburgh retained her position during the late nineteenth and early twentieth century industrial revolution.These efforts, however, left the industrial giant anexhausted, dirty, post-war casualty. The glamorouscity became a crippled, deformed invalid. Althoughin a weakened condition, she mustered the strengthto fight back. After a long, difficult struggle, the uglyduckling emerged a beautiful, full-grown swan.She continued spreading her wings with extensiverenovative efforts. Pittsburgh, in her renaissance spirit,became a free soul. Through a bold alliance betweencity government and industry, she launched thenation 's first comprehensive urban redevelopment program.The results? Pittsburgh became the first city in thecountry to clear her skies. A series of 1O dams in theheadwaters flood-proofed her rivers. The first comprehensive stream purification law in the nation protectedher waters. Pittsburgh also improved the eyesores ofthe town, transforming them into tourist attractions.In short, the city became a model to other citiesacross the nation with her beautiful parks, clean waterways, dramatic skylines, cliffside panoramas and someof the nation's largest heavy industry facilities.Since the early days of the Pittsburgh Renaissance,the great renovative efforts have leveled off, but thereFar left, Fort Pitt BlockhouseCenter, Civic ArenaAt left, United States Steel building5

Copied from an original at The History Center, Diboll, urgh .is a constant vigil to maintain the city that requiredsuch monumental effort to build.At present, the Renaissance City of America is important for its concentration of corporation headquarters offices. Most of the mills that made Pittsburgh an industrial giant have gone elsewhere. Butthe power that runs them still exists. There are coalminers, steel workers, truckers, and many blue collarsin Pittsburgh. There is also one of the largest concentrations of engineers and scientists in the world operating out of a growing complex of more than 170laboratories. Pittsburgh 's fame now rests on technology and knowledge.The rich metropolitan Pittsburgh industrial and consumer market has some 2,300 manufacturing plants.Her strategic accessibility of eastern and midwesternmarkets is the reason many companies have locatedor opened branch offices in the Pittsburgh region.Today, diversification is the theme for Pittsburgh.Her valuable location at the point where the Ohioriver is formed provides an excellent water transportation system. More river tonnage is moved in the Pittsburgh area than in any other inland river area in thenation.New bridges are being thrown across the rivers,new interstate links are being completed . Hotels,motels, shopping centers and schools are mushrooming in the suburbs. The airport has gone internationaland is in a semi-constant state of expansion. Also,plans for a new convention center have been finalizedand construction will begin soon.A new bridge and tunnel system has made theGolden Triangle more inviting. The " Bridge to Nowhere," which previously stopped abruptly some 80feet in the air, now will take you somewhere-to theThree Rivers Stadium, home of the Pittsburgh Steelersand Pittsburgh Pirates. The riverbank beside the stadium has been turned into an attractive park namedfor the Pirates' immortal right fielder, Roberto Clemente.The city also boasts about the retractable steeldome-sheltered civic arena, home of the PittsburghPenquins hockey and Pittsburgh Condors professionalbasketball teams. It is the world 's first public auditorium of its type.Pittsburgh is the home of the world 's first full-scalenuclear power plant enabling her to be the first citylighted by atomic power.In the metropolitan Pittsburgh consumer market,there are 10,258 retail establishments. The main shopping district is the downtown Pittsburgh area knownas the Golden Triangle, where the major office buildings, banks , large department stores and specialtyshops are located.Since 1950, more than 70 new suburban shoppingcenters have sprung up within a 25-mile radius ofPittsburgh and serve the metropolitan area.A ride up the Duquesne Incline affords a view ofPoint State Park and its charming fountain , as wellas Gateway Center complex-an office building spectacular, gracious apartments, and pleasant gardenplazas.6Mellon Square is an appealing park in downtownPittsburgh. This haven in the heart of the city issurrounded by the Alcoa office building, the UnitedStates Steel building and the William Penn Hotel.Pittsburgh accomplished at least three importantfirsts in the entertainment-communications field. In1905, the " Nickelodeon, " the world's first all-motionpicture house was opened and in 1920, the firstlicensed radio broadcasting station began its programming with the Harding-Cox election returns. The firstcommunity-sponsored public television station wasestablished in Pittsburgh.There are nine four-year colleges and universitiesand several community colleges. The University ofPittsburgh is the largest university in Western Pennsylvania, among the three largest in the state, and in thetop thirty in the nation.Cultural attractions include the Buhl Planetarium,the Aviary, Phipps Conservatory, Arts and Craftscenter, Carnegie Museum and galleries. Downtown,Heinz Hall is a perfect jewel box of gold leaf, velvetdrapes, rich carpets and crystal chandeliers. It is designed ideally for performances of the Pittsburgh Symphony, the ballet, opera and the Civic Light OperaCompany. The populace of Pittsburgh take pride intheir city's past, are confident in its present and workwith vision toward its future.-Photos by the Greater Pittsburgh Chamber of CommerceMellon Square Park

Copied from an original at The History Center, Diboll, Texas.University of ree Rivers Stadium, Point State Park, foreground7

Copied from an original at The History Center, Diboll, Texas.www.TheHistoryCenterOnline.com2013:023LUFKIN N1805C Gear Reducer, below, with combined lube system forturbine and gear. Driven by a Westinghouse Canada, Ltd . steam turbine,at 6907 RPM , this gear drives a 4000 KW generator at 1800 RPM.The ultimate user is Shell Canada, Ltd ., Waterton, Alberta, CanadaLufkinInstallationsLUFKIN TM35 change Gear Reducerdriving a 3.5-inch Extruder, HPMKoehring Company, Mount Gilead, OhioLUFKIN TF500-4L Gear Reducer, right, for four-roll invertedL calender for Wean United . This unit has four output shaftsand two input shafts, driven by two electric motors-500 HPand 150 HP-at 1200 RPM input speed . The ultimate useris General Tire & Rubber Co., Jeannette, PennsylvaniaLUFKIN N21 OOC Gear Reducer, above, driven by Orenda (Divisionof Hawker Siddeley Canada, Ltd.) OT-370 gas turbine rated at 7600HP at 7500 RPM input speed with a gear reduction ratio of 1.977:1.The ultimate user is Creole Petroleum , Venezuela, South AmericaLUFKIN D390C Gear Reducer, below, for Heyl & PattersonBucket Drive used on a coal barge unloader with capacity of5000 tons per hour. The coal barge is owned by PennsylvaniaPower Co., Shippingsport, Pennsylvan ia,

Copied from an original at The History Center, Diboll, Texas.www.TheHistoryCenterOnline.com2013:023LUFKIN QT290 Gear Reducer, left, for four-rolltwo-calender unit for Stewart Bolling Company. Thisunit has four output shafts and four input shafts drivenby four electric motors- two 100 HP and two 125HP-at 1750 RPM . The ultimate user is General Tire& Rubber Company, Mt. Vernon, IllinoisLUFKIN DH660-1120 Gear Reducer rated 1013 HPat 100 RPM driving a Waldron-Hartig 80MHT32 Extruder,Midland Ross Corporation, Somerville, New Jersey.,,.,,.--, .,,,.LUFKIN 0165-611 C change Gear Reducer driving a 4.5-inch Model360 Double Vented Extruder, Welex Inc., Blue Bell, PennsylvaniaLUFKIN N500C Gear Reducer, above, which transmits1950 HP from a Turbodyne turbine operating at 4857RPM, 16.19 ratio. This equipment is driving a vacuumpump located at Mead Paper Board Corporation,Stevenson, AlabamaILUFKIN DFH440-921C Gear Reducer driving a Model60340, 6-inch Extruder, Sterling Extruder Corp., SouthPlainfield, New Jerseyi9

Copied from an original at The History Center, Diboll, Texas.GearTesting atILUFKINIGear testing at Lufkin Industries isthe final quality control procedure10www.TheHistoryCenterOnline.comto assure the user of minimum delay during plant start-up and longtrouble-free life. Gear testing isunder the supervision of the gearservice manager, and all field servicemen contribute to the testingprocess which assures maximumfeedback from field experience.The heart of the test stand is an880 HP SCR controlled DC motor.This motor is rated at full horsepower over the speed range of 400to 1200 RPM and constant torquefrom 400 to 40 RPM . This motor2013:023drives the tested gears through atwo-stage gear box with all threeshafts extended. The three shaftsgive a speed range of 40 to 21 ,500RPM depending on the shaft beingused. Using this variable speeddrive arrangement, the gear unitscan be tested throughout the operating speed range and at overspeed."No load" spin testing is themost common test, but load testscan be performed using either awater brake dynamometer up to 600

Copied from an original at The History Center, Diboll, Texas.www.TheHistoryCenterOnline.com2013:023Inside view of test room showing monitoring and motor control equipmentLeft: LUFKIN N1002C load test using water brake dynamometerLUFKIN N3004C Speed Reducer on test stand. Unit is to transmit 6400 HPfrom a steam turbine at 7250 RPM to a centrifugal compressor at 1200 RPMHP or using the locked torque arrangement for high horsepowerloading. The locked torque (sometimes referred to as "four square " )test requires two identical gearunits.During testing , unit performanceis monitored in the test room. Mosttest procedures record the following at 15-minute intervals ; oil inletand outlet temperature, oil flow,bearing temperatures, and unfiltered shaft vibration levels. At onetime during testing , housing vibra-tion and sound levels are recorded.Also , frequency spectrum analysisis recorded for shaft vibration andsound level.If the test data shows any abnormalities, the un it is disassembledand corrections are made. Anymodifications required are recordedand complete test procedure is repeated. Many units are disassembled for inspection and when thisis required, the unit is brought upto full speed to make sure reassembly was performed correctly.When available, job coupling hubis mounted fo r test run . If operating speed is within 20 per cent ofcalculated lateral critical speed ofa shaft, a simulated coupling halfweight is mounted . Using thisweight, actual lateral critical speedand shaft response can be determined.Lufkin Industries spares no expense on testing so that customersare assured a speed increaser orreducer which will perform the jobintended.11

Copied from an original at The History Center, Diboll, Texas.www.TheHistoryCenterOnline.com2013:023

Copied from an original at The History Center, Diboll, Texas.www.TheHistoryCenterOnline.com2013:023

Copied from an original at The History Center, Diboll, Texas.www.TheHistoryCenterOnline.com2013:023

Copied from an original at The History Center, Diboll, Texas.www.TheHistoryCenterOnline.comlUfKIN'S Al Chi Vis torsDICK McCOYDOUGLAS BOYCEUn ion CarbideElliott Co.South Charleston ,Houston, TexasW. VirginiaDON STAFFORDB. F. GoodrichChemicalCleveland , Oh ioJOHN MASSIE, left, BOB GRONA,Terry So uthwest, Houston , TexasTOM E. WILLRohm & HaasBristol , Pa.DONALD C. HEWITIElliott Co.Jeannette, Pa .RICHARD A. LEWIS, left, ElliottCo. , Jeannette, Pennsylvania ,JAMES HONEFENGER, Elliott Co.,Houston, TexasHENRY SIMPSON , left, JOHN W.REITER, Fluor Eng ineers & Con structors, Inc ., Houston , TexasJIM BRYANT , left, PRESTONRICHARDSON , Fluor Engineers &Constructors, Inc ., Houston TexasMATIHEW VAN WINKLE , left,Univers i ty of Texas , Austin ,Texas, HUGH McWILLIAMS, LUFKIN , Bel A ir, MarylandJ. H. DEGARMO, left, JOE FARLEY, Exxon Chemical Co., Baytown, TexasC. W. LUDWIGSEN , left, IngersollRand , Houston , Texas, JIM PARTRIDGE, LUFKIN , Lufkin , TexasJEFF DAVISElliott Co.Jeannette, Pa.W. L. THOMAS , left, GENEMITCHELL, Worthington Compressors, Inc., Houston , TexasJ. C. UPCHURCH, left, Union Carbide, Houston , Texas VINSON C.SMITH , Union Carb i de , Tonawand, New YorkGAY JOHNSON , left, HOWARDMcCAMANT, A . G. McKee & Co.,Cleveland , Oh io2013:023CHARLES JACKSONMonsantoTexas City, TexasJOHN FINNEY , left, LUFKIN ,Pittsburgh , Pennsylvania, FRANKCOLLURA, Ethyl Corp ., BatonRouge, Louis iana15

Copied from an original at The History Center, Diboll, Texas.www.TheHistoryCenterOnline.comSince 192450 YEARS EXPERIENCE,ALONG WITH ONE OFTHE LARGEST AND MOSTSOPHISTICATED MANU;. -wmJ FACTURING FACILITIES, ·,,.-".!"lIS WHY THE SUPERIORQUALITY OF LUFKIN-:;,,,,;; - "!'"' GEARS IS RECOGNIZED · i.-v.L.L -- --,.;:; ;;.::;;.,;;;a WORLD WIDE.RUBBER MILLSSUGAR MILLSMARINE PROPULSIONPIPE LINESPLASTIC INDUSTRYCHEMICAL PLANTSCEMENT PLANTSSTEEL MILLSPAPER MILLS1. AIR CONDITION SYSTEMS2013:023

Lufkin Installations LUFKIN TM35 change Gear Reducer driving a 3.5-inch Extruder, HPM Koehring Company, Mount Gilead, Ohio LUFKIN TF500-4L Gear Reducer, right, for four-roll inverted L calender for Wean United. This unit has four output shafts and two input shafts, driven by two electric motors-500 HP and 150 HP-at 1200 RPM input speed.