TURNKEY INTERCONNECT ASSEMBLIES - Glenair

Transcription

TURNKEYINTERCONNECT ASSEMBLIESWIRED CABLE, CONDUIT, FIBER OPTICS AND FLEXAUGUS T 2017

SERIOUSInterconnect CableCapabilitiesLightweight Mighty Mouse 806SWAMP zone ranch overbraided Nomex cable assemblies withovermolded connectorjunctions2Military, aerospace, and harsh-environmentindustrial interconnect applications requireEWIS cabling of a caliber not generallyfound on consumer-grade applications suchas desktop computers or automobiles. In fact,the typical interconnect cable assembly madefor high performance applications — from fighterjets to dismounted soldier systems — has little incommon with their more pedestrian cousins in theconsumer product arena including better shieldingfrom electromagnetic interference, higher levelsof environmental sealing and superior all-aroundmechanical performance.Lightweight, flexible,abrasion-resistant powerand data cables for soldierC4ISR hubsHigh-speed fiber optic in-flight entertainmentcable jumpersMiniaturized space-gradeharness assembliesHigh-temperature tolerantreusable wire-protectionconduit assemblyfor space launchapplicationsHigh-density powerconnector cablesfor extremeenvironments 2017 Glenair, Inc 1211 Air Way, Glendale, CA 91201 818-247-6000 www.glenair.com U.S. CAGE code 06324 Interconnect Wire Harness Capabilities

Glenair: Where Connector ManufacturingMeets Cable Harness AssemblyIf there is one thing we understand well at Glenair, it’show to build interconnect assemblies for high-reliabilitysystems. In fact, when it comes to protecting bothelectrical and optical media from mechanical stress,corrosion damage, lightning strike, physical abuse,nuclear, biological, or chemical contamination andmore, there is no more experienced cable operationin the business than Glenair. In large part this is dueto our extensive interconnect component designFlight-proven cable assemblies datingback to Commander Ed White’sGolden Umbilical Cable,first American spacewalk, 1965and manufacturing capabilities combined with ourmany years of experience in military grade and harshenvironmental commercial cable harness fabrication.This special overview of Glenair’s interconnect wireharness, conduit, fiber optic and flex capabilities coversthe interconnect environments, materials, and designregimens that go into building high-reliability cable andconduit assemblies that meet even the most stringentelectrical, mechanical, and environmental performancerequirements. The montage below illustrates the manyapplication environments where Glenair interconnectcable assemblies have proven their value andperformance since 1956.FADEC-caliber interconnectcontrol box for rail engineapplicationSmall form-factor,flexible multibranchharness assembliesAircraft wheel well / landing gearwired conduit assemblyTowed-array subsea streamers andovermolded cables and ROV assembliesCorrosion-resistant wired conduit / compositejunction box assembly for shipboard applicationGolden Umbilical on displaySmithsonian Air and Space Museum 2017 Glenair, Inc 1211 Air Way, Glendale, CA 91201 818-247-6000 www.glenair.com U.S. CAGE code 06324 Interconnect Wire Harness Capabilities3

SERIOUSInterconnect CableCapabilitiesSmall form-factor snap-lock,trigger-release helmet assemblywith MouseBud spring-contactconnectorsF-16 full immersion fuel tank cableassembly with molded bulkhead fittings4Soldier radio / C4ISRsystem power, voice, anddata cablesUltra-lightweight, hightemperaturePEEK wiredconduitassembly, railtraction motorapplicationEnvironmental and Mechanical Stress Factorsthat Impact Cable DesignApplication environment and user mechanics define thestress factors a cable or harness must endure. “Build toprint” specifications typically spell out cable assemblysealing levels, mechanical durability, shielding levels aswell as preferred materials and design. Glenair’s cable/harness engineering team can also suggest designideas, material types and fabrication processes that weknow from experience best meet application needs ineach specific environment. Careful attention to causticchemicals and fuel types, UV exposure and mechanicalSoldier-to-armored vehicle power / datainterface cables and flex assemblies withSuperSeal field interconnectsShallow watersubmersible andtopside harshenvironmentcable assembliesfor geophysicalapplicationsTurnkey in-houseintegrated flex assemblies 2017 Glenair, Inc 1211 Air Way, Glendale, CA 91201 818-247-6000 www.glenair.com U.S. CAGE code 06324 Interconnect Wire Harness Capabilities

abrasion can significantly improve cable durability.Shielding material choices that resist windowing canimprove electrical grounding throughout the life ofthe system. The judicious use of speciality fabricationprocesses, such as overmolding and the bandingtermination of shields, result in robust cable strain reliefand reduced stress on wire junctions.High-Speed Performance RequirementsHigh-speed protocol specifications also dictate materialand design decisions for wires, cables, connectors,shielding, and grounding. In specialty cable assemblies,such as RF, gigabit Ethernet and high-bandwidth fiberF/A-18 hybrid multibranchradar pantographinterconnect cable assemblyBuffer interface connector-equippedmissile pylon assemblyCertified laboratory and spacegrade ECSS-E-ST-50-12CSpaceWire data transmissioncable assembliesComplex multibranchAWACSradarassemblyoptics, these many unique requirementsdemonstrably impact harnessdesign and constructionincluding length, shieldinglayers, and bend moment.Glenair is well known as the goto supplier for assemblies of this type.Our complete control of component partmanufacture also allows us to offer accelerated leadtimes, improved quality control, and advantageouspricing on a complete range of assemblies incorporatingadvanced EMI/RFI filter, lightweight shielding andimpedance-control technologies.Harsh-environment, fielddeployable MIL-DTL-83526 typeGFOCA spooled cable assembliesMIL-DTL-83513Micro-D andMIL-DTL-32139 Nanomissile telemetry cableassembliesPure air interconnect assembly for infrareddetectors and other cryogenic coolingapplications 2017 Glenair, Inc 1211 Air Way, Glendale, CA 91201 818-247-6000 www.glenair.com U.S. CAGE code 06324 Interconnect Wire Harness Capabilities5

COMPLEX CABLEAssembliesTerminated, tested, and ready for use, Glenair complexcable assemblies may be supplied with MIL-M-24041overmolding materials such as Viton , Duralectric ,polyurethane, EPDM, Santoprene , polyamide andmore. Rugged overbraided assemblies for superiormechanical protection and flexibility are also a specialty.Fast turnaround and quality fabrication in complex cableassemblies depends on capital investment in tooling,injection molding equipment, planetary wire stranders,braiding machines and more.Advantages of Overmolding Waterproof sealingRobust mechanical protectionPermanent protection of terminationsResistance to chemicals and fuelsNo induced cold flow stressElectrical isolation and insulationReduced damage from wearFlexible routing/cable entryRepeatable assembly performanceColor-coded overmolded power andsignal cable assemblyOvermolded TurboFlex power and signaltank pylon assemblyRepairableaccordion boot-equippedassemblyTight-tolerancemultibranch fighter jetassemblyHybrid overmoldedand ly withcoil cord cabling6 2017 Glenair, Inc 1211 Air Way, Glendale, CA 91201 818-247-6000 www.glenair.com U.S. CAGE code 06324 Interconnect Wire Harness Capabilities

Commercial aircraft assembly with Duralectric overmolding andMighty Mouse connectorsHybrid abrasion-resistant overbraided cable assembly withovermolded cable junctionsComplex multibranch aerospace assembly equipped with removablebackshells for easy field repairabilityFabric overbraided assembly with discrete overmoldedinterconnect standoffsLightweight microfilament (ArmorLite ) EMI/RFI shielded assembly for anon-environmental aerospace applicationHybrid fabric overbraided assembly with overmolded bracket mounts andwire-to-connector junctions 2017 Glenair, Inc 1211 Air Way, Glendale, CA 91201 818-247-6000 www.glenair.com U.S. CAGE code 06324 Interconnect Wire Harness Capabilities7

FIBER OPTICAssembliesGlenair manufacturesevery mission-critical fiberoptic interconnect systemincluding MIL-DTL-38999type, MIL-DTL-64266NGCON, MIL-PRF-28876,ARINC 801, and more. Our turnkey fiber opticcable assembly team can integrate each fiber opticconnection system with appropriate, termini, backshellaccessories, and in-house produced cables into finishedassemblies—terminated, tested, and ready for immediateuse. Examples shown below range from inside-the-boxpigtail assemblies to harsh environmental fiber opticcables, junction boxes, and integrated assemblies.Environmental overmoldedfiber optic cable assembly, MIL-DTL-38999type with 29504/8 /9 QPL terminiHarsh environment overmoldedMIL-DTL-38999 Series III typecompositeMulti-way inside-the-boxD38999-to-ST assemblyHigh-density non-environmentalfiber optic assemblyCable reels and field-deployment technologies for both GlenairGFOCA and Eye-Beam GMA fiber optic systemsDemo assembly illustratingMT fiber optic boardterminationsGFOCA I/O toboard assemblywith reinforcingoverbraiding8Inside-the-box MIL-DTL-38999 type I/O connector to board 2017 Glenair, Inc 1211 Air Way, Glendale, CA 91201 818-247-6000 www.glenair.com U.S. CAGE code 06324 Interconnect Wire Harness Capabilities

Hybrid MIL-DTL-38999 series III typefiber optic / electrical cable junction boxField-deployable hermaphroditicGFOCA fiber optic cable assemblyCommercial-grade jumpers for non-environmental applicationsFiber optic multibranch assembly with flexible conduit wireprotection and integrated cable storage bayHarsh environment repairable MIL-DTL-38999 Series III type withFiberCon backshell to prevent fiber media damagePoint-to-point fiber optic cable with integrated strain reliefHigh-speed video fiberoptic switch and cablejunction box assemblyGlenair offers turnkey fiber optic maintenance kits and on-sitefiber optic technician certification training 2017 Glenair, Inc 1211 Air Way, Glendale, CA 91201 818-247-6000 www.glenair.com U.S. CAGE code 06324 Interconnect Wire Harness Capabilities9

GROUND SOLDIERAssembliesGlenair STAR-PAN USB hub and power distributioninterconnect systems are optimized with embeddedpower conditioning and charging electronics whichallow the hub to utilize both primary battery power aswell as scavenged power from direct current sources.Dedicated adapters and cabling for all charging functions as well asinterconnect cabling for the broad range of soldier peripherals, radios,and computer EUDs are also supplied. Glenair STAR-PAN systemcables utilize field-proven Mighty Mouse Series 804 connectors, andare optimized for durability, flexibility, and environmental sealing.General-Purpose STAR-PAN System CablesNETT Warrior (C1) Extension Cable 808-047Host USB-A Cable 808-079C4 Micro USB EUD Host Cable 808-046STAR-PAN Peripheral Device CablesTacROVER-e Cable 808-043Radio Adapter Cable 808-080USB 2.0 Adapter Cable 808-053DAGR GPS/Navigation Cable 808-040TacROVER-p ISR Receiver Cable 808-045PLRF-15C/25C Laser Range Finder Cable 808-049STAR-PAN Radio Data / Power Cables and AdaptersMicrolight Radio DataCable 808-04410PRC-117G Radio DataCable 808-035Harris Radio AdapterCable 808-088PRC-148 Radio DataAdapter 808-039PRC-152A Radio DataAdapter 808-032PRC-154 Rifleman RadioData Adapter 808-051 2017 Glenair, Inc 1211 Air Way, Glendale, CA 91201 818-247-6000 www.glenair.com U.S. CAGE code 06324 Interconnect Wire Harness Capabilities

Small form-factor tactical soldierinterconnect cable assemblieswith Series 804 Mighty Mousequick-disconnect connectorsHarsh Ultraflexible FabricOverbraidOvermolded breakout assembly featuring 100% Glenair content; a trueturnkey solutionNon-environmental aircraft cable with integrated circuit breakout box andMighty Mouse 804 push-pull connectorsMultibranch cable assembly with Glenair Mighty Mouse, HiPer-D M24308and customer-supplied power connectorHeads-up display (HUD) cable with custom Series 804Mighty Mouse and low-profile cable routingTurnkey overmolded GPS cable assembly withintegrated switchMilitary jet jumper cable with user-serviceable backshells and fabricoverbraid for mechanical protectionEnvironmental cable with Glenair Series 804 Mighty Mouse, Series 79,and RF Coax terminationsHybrid Mighty Mouse and Micro-D aircraft pilothelmet cable assembly 2017 Glenair, Inc 1211 Air Way, Glendale, CA 91201 818-247-6000 www.glenair.com U.S. CAGE code 06324 Interconnect Wire Harness Capabilities11

WIRED CONDUITAssembliesRugged, lightweight,flexible solutionsAll of the metal-core conduit andpolymer-core convoluted tubingsystems we fabricate at Glenairmay be wired and assembled atour factory with tamper-proofcrimp ring or solder terminationsaccording to customerrequirements. Reduced size and weight factoryterminated conduit assemblies—from simple point-topoint to elaborate multibranch configurations—offer theutmost in environmental ruggedness, reliability anddurability. Certified factory assemblers and calibratedtooling guarantee reliable long-term performance.Complex multibranchfighter jet electrical wireconduit assemblyLightweight, halogen-freerail industry wire conduitassemblyGlenair’s expertise in wired conduit systems extends from simple pointto-point jumpers to complex multibranch assemblies as well as turnkeyintegrated systems and LRUs with flexible conduit interconnect cabling.Crush-resistantcommercial aerospacemetal-core conduitassemblyLightweight multibranchwire protection conduit /box assembly with hightemperature polymer-coreconvoluted tubingUltra-flexible polymer-core fiber optic conduit assembly12 2017 Glenair, Inc 1211 Air Way, Glendale, CA 91201 818-247-6000 www.glenair.com U.S. CAGE code 06324 Interconnect Wire Harness Capabilities

Multibranch demo assembly:left: stainless steel metal-coreoverbraided; middle: polymercore abrasion protection;and right: high-temperature,halogen-free PEEKTurnkey integrated box assembly and wired polymer-core interconnectsystem with NAVSEA-qualified Navy junction boxesConduit / integrated junction box aerospace assemblyHigh-performance electric vehiclepower-train conduit assemblySplash zone, above-deck shipboardconduit assembly with Marine BronzeGeo-Marine connectorsLightweight composite junctionbox and polymer core conduit wireprotection assembly 2017 Glenair, Inc 1211 Air Way, Glendale, CA 91201 818-247-6000 www.glenair.com U.S. CAGE code 06324 Interconnect Wire Harness Capabilities13

RECTANGULARAssembliesRectangular connectors deliver optimized interconnectionof circuits with higher-density and less wasted spacecompared to circulars. Efficient use of space goes handin-hand with contact density to enable rectangularshaped connectors to better fit into reduced size andweight applications. Because of their overall shorterlength, lower shell profile and the fact that rectangularsdo not need as much adjacent space for manual matingand de-mating, they are typically the connector ofchoice for low profile devices such as backplane andblade-type applications.Glenair manufactures the complete range of rectangularconnectors and connectorized interconnect assembliesfrom Nano and Microminiature to larger form-factorM24308 D-Subs and filtered ARINC 400 / 600.Open-loom Micro-D wire harness for an industrialrobotic applicationHybrid Nano circular, D-Sub, and RF overmolded cable assembly Circular/rectangular assemblywith custom breakoutjunctions and low-profilebroom stitch cabling Micro-D assembly withmachined chassis andcustom connectorpackagingHigh-speed / RF cable assembly with overmolded Series 79 I/O connectorand Mighty Mouse quick-disconnect cable connectorBack-to-back shielded Micro-D assembly14 2017 Glenair, Inc 1211 Air Way, Glendale, CA 91201 818-247-6000 www.glenair.com U.S. CAGE code 06324 Interconnect Wire Harness Capabilities

HiPer-D, Micro-D,Nanominiature, andSeries 79 InterconnectAssemblies:Factory-Terminatedand Ready forImmediate UseMICRO DSERIESSEVENTY-NINEMultibranch Micro-D /Mighty Mouse cable assembly withArmorLite lightweight EMI shieldoverbraidingViton overmolded Micro-D toMighty Mouse cable assembly withSeries 77 Heat Shrink3–1 transitionMultibranch Micro-D cableassembly with Dacron overbraid andenvironmental backpottingRepairable backshell-equipped Micro-D open loomcable assembly with MIL-DTL-28840 circulars for aUS Navy applicationEMI/RFI shieldedmultibranch Micro-Dconnector assemblywith Glenair Series 23SuperNine panel mountI/O connector 2017 Glenair, Inc 1211 Air Way, Glendale, CA 91201 818-247-6000 www.glenair.com U.S. CAGE code 06324 Interconnect Wire Harness Capabilities15

MARINE/SUBSEAAssembliesHigh pressure, up to 10K psi open-face deepwater connectors, complex cables, and PBOFassembliesSeries 70 SeaKing 10K PSI / 700 Bar / 7000mopen-face or mated, dualO-ring equipped, high-density,high-voltage, fiber optic andhybrid electrical/optical subseaconnectors.All connectors and assemblies fully tested and qualifiedin-house in Glenair’s state-of-the-art hydrostatic test lab.SeaKing is an innovative new connector seriesthat eliminates a broad range of mechanical designweaknesses found in many of today’s high-pressuresubsea connector families. From its double O-ring sealsand retractable engaging nut, to its multi-keyed matinginterface, the SeaKing represents a bold new approachto subsea power and signal connectivity.Series 70 SeaKing cable assembliesare available from the factory withspecial 10,000 psi overmoldedcable-to-plug connectorenvironmental sealing.Glenair’s hydrostatic test lab control room: modular consoles provide for upto 8 pressure circuits, operating in manual or automated mode. Each circuitis capable of a maximum of 16.5K psi.Transparent overmold test sample showsGlenair’s harsh-environment, high-pressurecable overmolding and terminationexpertise (no voids, 360 material adhesion andcosmetic perfection)SuperG55 series cables undergoing qualification testingSpecial high-speed application 10K psiovermolded 75 Ohm Coax hybridassembliesGlenair’s hydrostatic test labaccommodates pressure testingof discrete connectors as wellas large multibranch assembliesSeaKing PBOF hose attachmentaccessories feature adjustable hoserouting/angle adjustment and 340 hoseswivel action16 2017 Glenair, Inc 1211 Air Way, Glendale, CA 91201 818-247-6000 www.glenair.com U.S. CAGE code 06324 Interconnect Wire Harness Capabilities

Series 22 Geo-Marine Geo-Marine Geo-Marine plugs are equipped with arctic coupling nuts—made from marine-grade navalbronze—with easy-to-grip castellated knurling and a powerful ratcheted anti-decouplingmechanism which guarantees reliable mating and demating performance in even theharshest environments. Supplied as discrete connectors—or more typically in build-to-printovermolded cable assemblies—the Series 22 Geo-Marine has delivered reliable, provenperformance in high-pressure subsea applications.Geo-Marine catalog cordsetHigh pressureenvironmental andhermetically sealed cablefor a field geophysicalapplicationSuperG55 The SuperG55 family of drymate deep sea-high pressureconnectors is a revolutionarynew design of the popularindustry-standard used incountless ROV, underwatercamera, diver communications, lights, pan and tilts,and other subsea applications.Available in multiple shell sizes, the SuperG55 ismanufactured from 316L Stainless Steel with insertmolded contact assemblies designed for pressuresealed applications up to 10K psi mated and unmated.Intermateable and intermountable with other “55” seriesconnectors, the Glenair solution introduces a long list ofproduct innovations designed to improve performanceand durability.Marine-grade naval bronzeinterconnects in a ultra harshenvironment subsea cable assemblySuperG55 right-angle overmolded high-pressure10K psi sealed cable connector plug (CCP)SuperG55 PBOF hoseattachment accessoriesfeature adjustable hose routing/angle adjustment and 340 hoseswivel actionSuperG55 Factory-terminatedovermolded high-pressure 10K psisealed cable connector plug (CCP) 2017 Glenair, Inc 1211 Air Way, Glendale, CA 91201 818-247-6000 www.glenair.com U.S. CAGE code 06324 Interconnect Wire Harness Capabilities17

PCB/FLEXAssembliesPrinted Circuit Boardand Flex Circuitinterconnect AssembliesElectrical wire interconnectdesigners are increasinglyturning to small form-factorflex circuitry to replace board-to-I/O wiring. Glenairoffers turnkey PCB/Flex interconnect design andassembly. PCB/flex circuits offer unsurpassed sizeand weight reduction compared to cable bundles,especially in tight spaces with multi-branch routing.Flex circuitry offers outstanding mechanicalperformance, being able to withstand extremevibration environments and capable of extendedduty even through thousands of flexing cycles.Replacing complicated wire bundle assemblies withhigh-density flex assures faster, error-free assembly.From concept drawings and fabrication datapackages, to PCB/flex fabrication and assembly,we offer a complete solution. Termination to Glenairmanufactured printed circuit board connectorsensures high quality and technical performance toeven the most challenging delivery requirements.The ability to deliver connectorized flex andrigid flex assemblies is an important enablingtechnology contributing to our overall embeddedsubsystem electronics offering. We offer IPCClass III manufacturing for multiple panel sizes andpanel thicknesses up to .5 inch. A broad variety ofmaterials are available including Polyimide, FR-4,Rogers 4003, and Isola. Available surface finishesinclude ENIG, HASL, Ni/Au and more. Our PCB/Flex Interconnect team offers: Circuit design and generation of PCB/Flex fabrication data packagesFull component-level documentationAssembly drawings and BOM management200 certified PCB and cable assemblersIPC-6012 Class I, II, III, types 1–4; ISO 9001,AS9100ESD managementNADCAP certification for special processesTests such as DWV/IR, continuity, and others.Overmolding with multiple materials, includingHysol for PCB terminations18Point-to-Point ConnectorizedFlex and Rigid Flex JumpersHarsh-environmentalMicro-D to AlphaLinkjumperLow-profileMicro-D jumper804 Mighty Mouseto Samtec surface mount jumperMicro-D toZIF jumperBayonet receptacleconnector with directboard termination flexSeries 23SuperNine toAlphaLink jumper 2017 Glenair, Inc 1211 Air Way, Glendale, CA 91201 818-247-6000 www.glenair.com U.S. CAGE code 06324 Interconnect Wire Harness Capabilities

Our flexfabrication celldelivers IPC 6012and 6013 Class IIImanufacturing andis managed underthe same ISO9001 and AS9100certified qualitysystem as therest of the GlenairoperationMultibranch Flex andRigid Flex ConnectorizedAssembliesSpace-grade Micro-Dflex assembly with NASAEEE-INST-002 screening andoutgassingMultibranch RJ45 / Ethernet/ USB Flex assembly. Glenairis the only manufacturer ofcatalog PCB-tail field RJ andUSB connectorsMicro-D subminiature multibranch flexassembly—a Glenair specialty.Multibranch factory demorigid flex assembly highlighting the broadrange of catalog board and mezzanineconnectors available from GlenairHigh density .025" contactcenter nanominiaturemultibranch flex assemblyHybrid flex/rigid multibranch assembly ready forconnector terminationStacked Micro-D I/O connectors withflex jumper to rigid PCB assembly 2017 Glenair, Inc 1211 Air Way, Glendale, CA 91201 818-247-6000 www.glenair.com U.S. CAGE code 06324 Interconnect Wire Harness CapabilitiesRev. 04.17.1917

INTEGRATEDSystemsTurnkey, precision-machined structural components /enclosures plus Glenair-built interconnect cablingGlenair, together with our precision machining partner Dynomax,is able to offer our defense and aerospace customers fast, turnkeybuild-to-print integrated system solutions. From landing gearassemblies to in-flight entertainment platforms, Glenair is uniquelypositioned to leverage our component manufacturing, interconnectcable assembly and structural member fabrication capabilities tomeet the broadest range of integrated system requirements. OurUS-based factories in Glendale, California and Chicago, Illinoisare FAA, Mil and ISO certified, and ready to tackle any integratedsystem requirement for today’s high-performance military andaerospace applications. Best of all, our design and manufacturingteam is ready to provide start-to-finish engineering and assemblysupport on every project.Complex integrated Micro-Dassembly with machined chassisand custom connectorsIntegrated cockpit chassis and interconnect harnessingFully connectorized and wired power consoleGlenair integrated systems value proposition Precision-machined, injection molded orstamped-and-formed boxes and structuralmembers20 Multibranch interconnect cable harnessesand assemblies—terminated, tested, andready for useTurnkey integrated system components: Verticallyintegrated manufacturing, from backplanes toavionic control panels 2017 Glenair, Inc 1211 Air Way, Glendale, CA 91201 818-247-6000 www.glenair.com U.S. CAGE code 06324 Interconnect Wire Harness Capabilities

Turnkey complex cable assemblies junction boxesavionic control panels connectorized backplanes12354Integrated Systems: all interconnect components, boxes andmachined chassis manufactured by Glenair. All cabling and finalintegration completed by Glenair. Glenair engineering providesextensive design support throughout.Figure 1: Integrated in-flight entertainment console and cablingFigure 2: Wired unmanned vehicle control moduleFigure 3: Rail industry corrosion-resistant junction box assemblyFigure 4: Business-class seat chassis with integrated cablingFigure 5: Stainlesssteel vacuum plateGlenairwith machineintegrated Micro-Dconnectors andjumpersINTEGRATEDSYSTEMS 2017 Glenair, Inc 1211 Air Way, Glendale, CA 91201 818-247-6000 www.glenair.com U.S. CAGE code 06324 Interconnect Wire Harness Capabilities21

COMPLEX CABLEFactory TourGlenair’s Complex Cable Group (CCG) has delivered creative engineering, high-quality workmanship, fastresponse, and on-time delivery to countless mission-critical interconnect customers for over 60 years. Theoperation—from cable design through fabrication, test, and delivery—is fully integrated into Glenair’s Glendalecampus, ISO 9001 and AS9100 quality system, and high availability business model. Multibranchassembly withlightweightArmorLite microfilamentEMI/RFI overbraid High-speed productionovermolding Commander Ed White’s“Golden Umbilical,” withspace-grade radiationshielding Continuity testing standard on all cable circuits CCG manufacturingengineering teamdesigns and buildscustom jigs andfixtures Reliable Band-Master ATS EMI/RFI shield terminationtechnology used extensivelythroughout the shop20Rev. 04.17.19

This complex cable assembly is a unique combination of electricalwiring, hydraulic coolant hoses, and pressurized air lines integratedwithin a pair of articulated aluminum frames. The entire system,including coolant hoses, is assembled and tested according tocustomer specifications. ArmorLitemicrofilamentoverbraidedEMI/RFIassembly Creative and practical:layout boards ensurefinal fit and function Skilled techniciansproduce madeto-measuremulti-branchassemblies toexact dimensionaltolerances Complete coverageof cable intersticesin overbraidedassemblies 2017 Glenair, Inc 1211 Air Way, Glendale, CA 91201 www.glenair.com23

MISSION-CRITICALINTERCONNECTSOLUTIONSGlenair, Inc.1211 Air Way Glendale, California 91201-2497Telephone: 818-247-6000 Fax: 818-500-9912 sales@glenair.comwww.glenair.comGlenair PowerProducts Group860 N. Main Street ExtensionWallingford, CT06492Glenair Microway Systems7000 North Lawndale AvenueLincolnwood, 847-679-8849Glenair UK Ltd40 Lower Oakham WayOakham Business ParkMansfield, NottsNG18 5BY EnglandGlenair Nordic ABGustav III : S Boulevard 46SE-169 27 SolnaSwedenGlenair Electric GmbHSchaberweg 2861348 Bad HomburgGermanyTelephone:06172 / 68 16 0Facsimile:06172 / 68 16 90info@glenair.deGlenair IbericaC/ La Vega, 1645612 VeladaSpainGlenair Italia S.p.A.Via Del Lavoro, 740057 Quarto Inferiore –Granarolo dell’EmiliaBologna, ItalyTelephone: 39-051-782811Facsimile: 39-051-782259info@glenair.itGlenair France SARL7, Avenue ParmentierImmeuble Central Parc #231200 ToulouseFranceGlenair KoreaB-1304 Gunpo IT Valley148 Gosan-Ro, Gunpo-SiKyunggi-Do, Korea435-733Telephone: 82-31-8068-1090Facsimile: 82-31-8068-1092sales@glenair.kr 2017 Glenair, Inc.CAT-205Printed in U.S.A.Telephone: 44-1623-638100Facsimile: 44-1623-638111sales@glenair.co.ukTelephone: 46-8-50550000sales@glenair.seTelephone: 34-925-89-29-88Facsimile: 34-925-89-29-87sales@glenair.esTelephone: 33-5-34-40-97-40Facsimile: 33-5-61-47-86-10sales@glenair.fr

Flight-proven cable assemblies dating back to Commander Ed White's Golden Umbilical Cable, first American space walk, 1965 FADEC-caliber interconnect control box for rail engine . may be wired and assembled at our factory with tamper-proof crimp ring or solder terminations according to customer requirements. Reduced size and weight factory