Transcription
EMERGENCY RESPONSEOPERATIONS & MAINTENANCEMANUALAll information is subject to change without noticewww.spartaner.com1-800-543-5008 option 1Rev: 12.0Page 1 of 131
SPARTAN MOTORS USA, INC. (Spartan)OPERATION AND MAINTENANCE MANUALforCUSTOM EMERGENCY RESPONSE CAB & CHASSIS MODELSEvery effort has been made to ensure accuracyand quality in publication of this document.At the time of printing, content is themost current available.Due to technological advancements, continuous improvementof our products and the products of our component suppliers,Spartan Motors USA, Inc. reserves the right to changespecifications without notification.Spartan Motors USA, Inc.1541 Reynolds Rd.Charlotte, MI 48813USA1-517-543-6400www.spartaner.comAll information is subject to change without noticewww.spartaner.com1-800-543-5008 option 1Rev: 12.0Page 2 of 131
Dear Valued Spartan Owner:Everyone at Spartan Motors USA, Inc. would like to express our sincere thanks for your confidence in purchasingan emergency vehicle featuring our custom engineered and manufactured cab and chassis.This manual describes the proper use and care of your cab and chassis, which will help assure years of safe andtrouble free operation. Before operating the vehicle, the owners and operators should have a thoroughunderstanding of vehicle operation and maintenance.Once again, “Thank You” for selecting a premium emergency vehicle featuring a world class custom productmanufactured by Spartan Motors USA, Inc. If at any time you have questions pertaining to your cab and chassis,please contact the Spartan Customer & Product Support at 1-800-543-5008 Option #1 for Warranty (vehiclesdelivered to the end user) or Option 4 OEM/Dealer technical service (truck not yet delivered to the end user).The fax number for our Emergency Response (ER) Warranty Parts Department is 517-543-9264.The fax number for our Emergency Response (ER) Non-Warranty Parts Department is 517-543-9979.Sincerely,Spartan Motors USA, Inc.All information is subject to change without noticewww.spartaner.com1-800-543-5008 option 1Rev: 12.0Page 3 of 131
TABLEOFCONTENTSAll information is subject to change without noticewww.spartaner.com1-800-543-5008 option 1Rev: 12.0Page 4 of 131
Not all information contained in this manual may pertain to your vehicle. If you have any questions about theoperation of your cab & chassis or the manual, please contact Spartan Motors USA, Inc. Customer & ProductSupport: 1-800-543-5008 Option #1.TABLE OF CONTENTS1.0 INTRODUCTION . 13SAFETY ALERTS . 14CHASSIS / BODY INTERFACE . 14MAINTENANCE RECORDS . 14REPORTING SAFETY DEFECTS . 15VEHICLE DATA RECORDER (VDR) SYSTEMS. 152.0 GENERAL INFORMATION . 17VEHICLE IDENTIFICATION NUMBER . 18CHASSIS WARRANTY AND REGISTRATION . 18LIMITED WARRANTY COVERS . 18GROSS VEHICLE WEIGHT RATING (GVWR) . 19GROSS COMBINATION WEIGHT RATING (GCWR). 19GROSS AXLE WEIGHT RATING (GAWR) . 193.0 CAB . 20FINISH CARE RECOMMENDATION . 21The first 30 days . 21The first 90 days . 21Long term care . 21Proper washing recommendations . 21Proper add-ons recommendations . 21ADVANCED PROTECTION SYSTEM (APS) (IF EQUIPPED) . 22SERVICING COMPONENTS . 23APS HANDLING DO’S AND DON’T . 24STORAGE . 24SHIPPING . 25AIR BAG DEPLOYMENT KEEP OUT ZONES . 25AIR BAG MODULES. 32OCCUPANCY ROLLOVER PROTECTION (ROLLTEK SRS) (IF EQUIPPED) . 34MANUAL TILT PUMP DEVICES (IF EQUIPPED) . 34CAB TILT COMPONENTS . 34CAB TILT SYSTEM. 35CAB TILT PROCEDURE . 35Remote Electric Cab Tilt Pendant . 35Before Raising Cab . 35Raising Cab . 35Lowering Cab. 364.0 VEHICLE ACCESS AND FEATURES . 37BEFORE GETTING IN CAB . 38BEFORE DRIVING AWAY . 38NORMAL OPERATING RANGE . 39ELECTRIC DOOR LOCK OPERATION (IF EQUIPPED) . 39All information is subject to change without noticewww.spartaner.com1-800-543-5008 option 1Rev: 12.0Page 5 of 131
POWER WINDOWS (IF EQUIPPED) . 40TOWING (IF EQUIPPED) . 40CAB DOME LAMPS . 41SEAT CONTROLS . 41DIAGNOSTIC CENTER . 41Diagnostics . 41DOOR AJAR SYSTEM (IF EQUIPPED) . 415.0 ELECTRICAL . 42CONTROL PANEL . 43DIESEL EXHAUST FLUID (IF EQUIPPED) . 44ELECTRONIC FLUID CHECKS . 45Low Oil Level Indicator . 45Low Coolant Level Indicator. 45Transmission Oil Level Indicator . 45Power Steering Fluid Level Indicator . 45Windshield Fluid Level Indicator . 45Built- In Diagnostics . 45STARTING/STOPPING . 46Master Switch . 46Ignition Switch . 46Engine Start Button . 46To Start Engine . 46Normal Engine Shut Down . 47Emergency Engine Shut Down (if equipped) . 47DRIVER’S CONSOLE . 47Heating and Air Conditioning Controls . 48Instrument Illumination Dimmer . 48Wiper/Washer Control . 48Headlight Switch . 48Secondary Brake On/Off Switch (if equipped) . 48Electric Remote Mirror Switch (if equipped) . 48MAIN CONSOLE . 48Master Warning Switch . 48Light Bar (if equipped) . 48Warning Front (if equipped) . 48Warning Side (if equipped) . 48Warning Rear (if equipped) . 48Headlight Flasher (if equipped) . 48Automatic High Idle (if equipped) . 484 X 4 Shift Control Logic (if equipped) . 49Anti-lock Braking System (ABS) . 49Automatic Traction Control System (ATC) (if equipped) . 49Electronic Stability Control (ESC) (if equipped) . 50Roll Stability Control (RSC) . 50Air Filter Restriction Indicator . 50Fuel Priming Pump (if equipped) . 50All information is subject to change without noticewww.spartaner.com1-800-543-5008 option 1Rev: 12.0Page 6 of 131
Wait-To-Start Lamp (if equipped) . 50Water -In -Fuel Lamp (if equipped). 51CLASS 1 TOTAL SYSTEM MANAGER (IF EQUIPPED) . 51Automatic High Idle (if equipped). 51Low Voltage Light . 51LOAD MANAGER DISPLAY . 52ON BOARD DIAGNOSTIC (OBD) (IF EQUIPPED) . 54Owners/Operators: . 54Malfunction Indicator Lamp (MIL) (If Equipped) . 54MULTIPLEX CONTROL VISTA DISPLAY (IF EQUIPPED) . 55VISTA IV STANDARD CONTROLS . 55VISTA IV CONTROL INTERFACE FEATURES . 55Clock . 55Message Bar . 55Graphics Area . 55Seat Belt Indicator . 55Climate Control Indicator. 55VISTA IV DISPLAY CONTROL BUTTONS WITH HEAT A/C (ITEMS 1-7) . 561. E-Master Button . 562. Warning Lt Menu Button . 563. Home Menu Button . 564. Secondary Menu Button . 565. System Info Menu Button . 566. Heat A/C Menu Button . 577. High Idle Menu Button . 57VISTA IV DISPLAY CONTROL BUTTONS WITHOUT HEAT A/C (ITEMS 1-7) . 571. E-Master Button. 572. Warning Lt Menu Button . 573. Home Menu Button . 574. Secondary Menu Button . 575. System Info Menu Button . 576. System Info. 2 Menu Button . 577. High Idle Menu Button. 57MULTI-FUNCTION BUTTONS (ITEMS 8) . 58Headlights . 58Dimmer . 58Secondary (Aux) Braking Devices – (If equipped) . 58Message Acknowledge. 58Additional Driver Functions – (If equipped) . 58SECONDARY MENU . 59WARNING LIGHT MENU . 59SYSTEM INFO MENU . 60Chassis Info . 60Engine Info . 60Transmission Info . 60Seat Info . 60All information is subject to change without noticewww.spartaner.com1-800-543-5008 option 1Rev: 12.0Page 7 of 131
Date/Time Adjustment . 60Maintenance Schedule . 60Diagnostics Menu. 60DIAGNOSTICS MENU . 61PUMP MODE INFO – (IF EQUIPPED) . 61HVAC DIAGNOSTICS FOR DUAL OVERHEAD SYSTEM. 62HVAC DIAGNOSTICS FOR SINGLE OVERHEAD HVAC SYSTEM . 62ENGINE (SECONDARY) AUX BRAKE DIAGNOSTICS . 63HIGH IDLE DIAGNOSTICS . 64OCCUPANT RESTRAINT STATUS . 64V-MUX DIAGNOSTICS MENU . 65Node Info . 65Node Voltages . 65Open/Short Circuits . 66Node List . 66HVAC MENU FOR DUAL OVERHEAD SYSTEM . 67Climate Mode (HVAC status) button . 67Fan Speed Control Buttons . 67Set Temperature Control Buttons . 67HVAC MENU FOR SINGLE OVERHEAD HVAC SYSTEM . 68Climate Mode (HVAC Status) Button . 68Fan Speed Control Buttons . 68Set Temp Control Buttons. 68Auto Mode . 68Max Heat Mode . 68Max A/C Mode . 69Defog Mode . 69Defrost/Defog Mode . 69HEAT A/C - CLIMATE CONTROL MENU - TUNNEL MOUNTED AUXILIARY HVAC AND UPPERHEATER/DEFROSTER UNIT. . 69Climate Mode (HVAC Status) Button . 69Fan Speed Control Buttons . 69Set Temp Control Buttons. 69Max Heat Mode . 69Max A/C Mode . 69VISTA TOUCH SCREEN (IF EQUIPPED) . 70Message Acknowledge (Fire Truck Icon) . 70VDR Screen Link (Seat Belt Icon) . 70HVAC Screen Link (HVAC Icon) . 70HVAC MENU FOR DUAL OVERHEAD HVAC SYSTEM . 71HVAC MENU FOR SINGLE OVERHEAD HVAC SYSTEM . 71Final Notes: . 72PUMP SHIFT CONTROL (IF EQUIPPED) . 72FUSES . 72RELAYS. 73ELECTRICAL INFORMATION . 73All information is subject to change without noticewww.spartaner.com1-800-543-5008 option 1Rev: 12.0Page 8 of 131
CIRCUIT BREAKERS . 73BATTERY . 73INTERFACE POINTS. 73COMMUNICATION EQUIPMENT REQUIREMENTS: (RADIO, AMPLIFIER, HEADSET AND/ORMICROPHONE STATIONS, AND AUDIO VIDEO EQUIPMENT). 746.0 CLIMATE CONTROL . 75CLIMATE CONTROL . 76DUAL OVERHEAD HVAC SYSTEM . 76Control Head . 76Filter Access . 77Condensate Drain Lines . 77SINGLE OVERHEAD HVAC SYSTEM . 79Control Head . 79Filter Access . 80HVAC Venturi Drain Maintenance (If Equipped) . 80HVAC Gravity Drain Maintenance (If Equipped) . 82SINGLE OVERHEAD HEATING/DEFROSTER SYSTEM . 82TUNNEL MOUNTED HVAC SYSTEM . 83ADDITIONAL AUXILIARY HEATER SYSTEMS HAVE SHUT-OFF VALVE . 837.0 POWERTRAIN . 84POWERTRAIN . 85GENERAL INFORMATION .
All information is subject to change without notice Rev: 12.0 www.spartaner.com 1-800-543-5008 option 1 Page 1 of 131 EMERGENCY RESPONSE
