True Fail-Safe Technology And Precise Process Control

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True Fail-Safe Technologyand Precise Process ControlBettis RTS Electric ActuatorsTMReliable, trusted and safe electric actuators for critical fail-safeapplications and demanding process control requirements

RTS Compact ActuatorsProcess Control & On/OffAdjustable Speeds and RepeatableProcess ControlHigh precision and continuous regulation at theplant site can help contribute to plant efficiency.Adjustable speeds in both open and close directionsand accuracy of 0.1% for positioning can helpprevent damages due to water hammering effects.The device uses a high efficiency brushless DCmotor driven by variable frequency controls toadjust open/close and overall speed of the actuator.RTS Compact Multi-TurnRobust DesignThe design is housed in a corrosion resistantaluminum housing delivering long life and reliability.The lubricated planetary gear train produces lownoise and reduced wear and tear on the device,thus enabling ease of maintenance in the field.In addition, to improve user experience, theclutch-less handwheel with mechanical torquebarrier offers a robust manual override protectionmechanism.RTS Compact LinearAdvanced Local User InterfaceRTS Compact Quarter-TurnThe RTS Electric Actuators are built upon half a century of innovation,reliability and success in the field. These technologically advancedelectric actuators are designed to increase operational safety,improve plant productivity, minimize downtime and reduce cost witha portfolio that meets the needs of control and fail-safe applications.The RTS compact actuators are an intelligent, non-intrusive designavailable for multi-turn, linear and quarter-turn outputs for both on/off and process control applications.1The smart user interface was designed with safety,flexibility and reliability in mind. The integratedcontrol unit is common across the RTS actuatorsand is characterized by ease of use. The actuatorscan be configured and controlled either using localcontrols or wirelessly using Bluetooth. To enhanceuser experience the actuator operational data– status information, alerts, event logs and datahistory are logged and made available to the enduser on a display that can be conveniently rotated in90 increments.Design VersatilityThe elegant and smart compact multi-turn designis modular and can be expanded to both linear andquarter -turn designs to address a broad spectrumof market needs. Linear applications can beachieved by attaching a linear drive at the output ofthe multi-turn unit and quarter-turn application canbe achieved by attaching an auxiliary gear box at theoutput of the multi-turn unit.

Product FeaturesCompact Multi-Turn ( CM ) Torque Light weight and small footprintModelAdjustable MaxTorqueft lbs (Nm) Non-intrusive setupCM-3223 (32)5.9 (8)12 (16) On/off and continuous modulating duty-S9CM-6447 (64)11.8 (16)23.6 (32) Multi-turn. linear and quarter-turn options Adjustable speeds Independently adjustable soft starts/stopsMin Torqueft lbs (Nm)ModulatingTorqueft lbs (Nm)Compact Linear (CL) Thrust & StrokeModelMax Thrustlbs (KN)Max ModulatingForcelbs (KN)Max StrokeLengthInch (mm)CL-053327 (15)1798 (8)1.96 (50)CL-153327 (15)1798 (8)3.93 (100)CL-255620 (25)3327 (15)3.93 (100) Torque measurement for protection and diagnostics Fail in last position Reliable and highly accurate positioning control DC, single phase, three phase power supply options Clutchless handwheel design 5 discrete inputs and 8 output relaysCompact Quarter-Turn (CM QT) Torque Optional relay board for 250 VAC, 2A with 4 outputsModelAdjustable MaxTorqueft lbs (Nm) Process control via optional on-board PID controllerCM-32/QT1292 (125)5.9 (33)49 (66) Local user interface with Bluetooth connectivity forconfiguration, monitoring and diagnosticsCM-32/QT25187 (250)47 (64)94 (125) 4-20 mA (2 wire) analog position feedback Multi-lingual user interfacePower Supply 24 – 230 VDC, 115-230 VAC 50/60 Hz 1ph to 380-480 VAC 3 phMin Switch OffTorqueft lbs (Nm)ModulatingTorqueft lbs (Nm)CertificationsCM-3211ph, 24VD – CSA NEC 500 / NEC505, ATEX, IECEx, LVD3ph - ATEXAmbient Temperature Standard: -40 C to 60 COperating Modes On/Off – S2 Modulating – S9 ContinuousCM-6421ph, 24VD – CSA NEC505, ATEXCommunication ProtocolsIngress Protection IP66 (NEMA 4x), IP67 (NEMA 6), IP68Corrosion Protection Standard: C4 ISO 12944-2 Optional: 4-layer with Epoxy. C5-I, C5-M ISO 12944-51- Applies to all CM-32 models – CL-05, CL-15, CM-32/QT12, CM-32/QT252- Applies to all CM-64 models – CL-252

RTS Fail-Safe ActuatorsOn/Off & Process ControlReliable Fail-Safe ActionsRTS Fail-Safe Quarter-TurnRepeatable and reliable fail-safe shutdowns, wheninitiated, ensure plant safety and reliability. TheRTS fail-safe quarter-turn (FQ) and RTS fail-safelinear (FL) electric actuator use energy stored inmechanical springs to position the valve in fail-safeclose or open direction. The fail-safe actuatorsprovide a reliable and repeatable mechanism forfail-safe actions without dependency on batterybackup or the repeated re-charge cycles of a supercapacitor. The mechanical fail-safe spring actionenables safe operating mechanism for emergencyshutdowns.Robust OperationsThe mechanical spring housed in a corrosionresistant aluminum housing provides lowmaintenance and long life. This elegant designencapsulates a compact multi-turn moduleconnected to the rack & pinion which in turn isconnected to a spring pack. In addition, to improveuser experience, the clutchless handwheel withmechanical torque barrier offers a strong manualoverride protection mechanism.RTS Fail-Safe LinearThe RTS fail-safe product line is designed to meet challenging criticalshut down requirements. The fail-safe actuators offer a range of sizesfor both part-turn and linear emergency shut-down applications. Theintelligent, non-intrusive platform delivers high accuracy of 0.1% foraccurate positioning and adjustable speeds of the fail-safe stroke.The fail-safe action can be triggered either via loss of 24VDC signal ormain power supply.Adjustable Speeds and RepeatableProcess ControlHigh precision and continuous modulation ofvalves can help contribute to plant efficiency.Adjustable operating speeds in both open andclose directions can help optimize the process. Thedevice uses a high efficiency brushless DC motordriven by variable frequency controls to adjustopen/close and overall speed of the actuator.Advanced Local User Interface3The smart local user interface was designedwith safety, flexibility and reliability in mind. Theintegrated control unit is common across the RTSactuators and is characterized by ease of use. Theactuators can be configured and controlled eitherusing local controls or wirelessly using Bluetooth.To enhance user experience, the actuatoroperational data – status information, alerts,event logs and data history are logged and madeavailable to the end user directly on the display thatcan be conveniently rotated in 90 increments.

Product FeaturesFail-Safe Quarter Turn (FQ) Torque RangeModelMax. ElectricTorqueft lbs (Nm)End of SpringRemainingFail-Safe Torqueft lbs (Nm)ModulatingTorqueft lbs (Nm)FQ-03220 (300)110 (150)110 (150)FQ-06440 (600)220 (300)220 (300)FQ-10738 (1000)369 (500)369 (500) On/off and continuous modulating duty-S9FQ-201475 (2000)730 (1000)730 (1000) Adjustable speedsFQ-302210 (3000)1100 (1500)1100 (1500)FQ-503687 (5000)1800 (2500)1800 (2500) Smart mechanical fail-safe quarter-turn and linear actuators Mechanical driven fail-safe operation for reliability and safety No battery or super-capacitor dependency for fail-safe action Direct coupling of the fail-safe with the valve shaft Non-intrusive setup Fail-safe triggering selectable in case of drop-off 24 VDC fail-safesignal or main power supply Independently adjustable soft starts/stopsFail-Safe Linear (FL) Thrust & Stroke RangeModelMax ElectricThrustlbs (KN)Max ModulatingThrustlbs (KN)Max StrokeLengthInch (mm)FL-051124 (5)674 (3)1.18 (30)FL-153372 (15)1798 (8)2.0 (50.8) Weather-proof and explosion-proof constructionFL-255620 (25)2697 (12)4.0 (101.6) SIL 3 capableFL-4010116 (45)3372 (15)4.0 (101.6) Reliable and highly accurate positioning control DC, single phase, three phase power supply options Optional de-clutchable handwheel 5 discrete inputs and 8 output relays 4-20 mA (2 wire) analog position feedbackCertifications 3/4 Optional relay board for 250 VAC, 2A with 4 outputs1ph, 24VD – CSA NEC 500 / NEC505, ATEX, IECEx, LVD Process control via optional on-board PID controller3ph - ATEX Torque measurement for protection and diagnostics Local user interface with Bluetooth connectivity forconfiguration, monitoring and diagnosticsCommunication Protocols Multi-lingual user interfacePower Supply 24 – 230 VDC, 115-230 VAC 50/60 Hz 1ph to 280-480 VAC 3 phAmbient Temperature Standard: -40 C to 60 COperating Modes On/Off – S2 Modulating – S9 ContinuousIngress Protection IP66 (NEMA 4x), IP67 (NEMA 6), IP68Corrosion Protection Standard: C4 ISO 12944-2 Optional: 4-layer with Epoxy. C5-I, C5-M ISO 12944-53- FQ-10/20/30/50 - 1ph, 24VDC-CSA NEC 505, ATEX4- FL-40 – 1ph, 24VDC – CSA NEC 505, ATEX4

Intelligent User InterfaceAvailable via Local Display or Mobile APPThe RTS actuators include an integrated operational data logging capabilitythat records data in real-time, provides meter readings, displays operatingstatus, history, and warning alerts.By obtaining real time data, service issues and repairs may be identified earlyallowing for preventive maintenance to be performed before major and costlymalfunctions occur. The RTS Series local user interface offers a non-intrusivesetup mechanism. The multi-language user interface helps gather valuabledata about the operational status of the device in real time. With Bluetoothconnectivity, the RTS actuators are easy to install, maintain and operate.Local User DisplayBinary OutputsDisplays 8 binaryoutputs feedback forcommunication with thecontrol unitAnalog ValuesWarning AlertsDisplays 4-20 mAfeedbacks from andto the control unitIndicates early failuredetection for preventivemaintenanceBinary InputsAbsolute ValuesFailures andMalfunctionsDisplays 5 binary inputsto mange incomingcommandsDisplays absolute andrelative values forpositions and torquesDevice failure indicatedwith red display screenFirmwareSignal LEDsDisplays firmware versionand dateMulti-color LEDs for easeof operationEmerson RTS APPSerial NumberHistory StatusDisplays control unitserial numbersDisplays up to 100 eventsthat can be tracked anddisplayedCounter ReadingsDisplays frequency ofpower cycles, currentvoltage and motoroperating time5OtherAvailable Options Adjustablemaintenance andservice intervals Torque logging Partial valvestroke test

RTS ApplicationsRTS Compact Actuators for ChallengingProcess Control EnvironmentsRTS Fail-Safe Actuators for CriticalShutdown RequirementsGas/Oil Water Separation - Upstream O&GAmmonia Barge - Truck Loading FacilityHigh frequency modulation rates for gas / oil water separationsupporting production fields requiring high precision resolution. TheRTS Compact Linear (CL) electric actuator was able to achieve 0.2%resolution at very fast stroke times of 1-2 sec.The operation at the barge required high safety standards to ensure theshut off of the tank farm from the loading rack in case of fire or chemicalrelease. The RTS Fail-Safe Quarter-turn (FQ) with true mechanical springreturn and fail-safe action that could be controlled via an external powersupply proved to be a right fit for this application.Steam Distribution – Combined Cycle Power PlantAeration Basins – Waste Water Treatment PlantsUsed as an energy source in urban buildings, the district heatingand cooling distribution for pressure and level control require highresolution modulation and speed control. The RTS Compact Multiturn (CM) was able to achieve 0.1% resolution with S9 continuousmodulation operation mode.The aeration process at the wastewater treatment plants requirecontinuous modulation control and variable speeds to manage theoperation. The RTS Compact Quarter-turn (CM QT) with its smallfootprint, adjustable speeds of 2-54 sec and continuous modulationduty S9, proved to be the perfect solution.Titanium Parts - Casting FacilityWell Kill - Upstream Oil & GasControlling environmental temperatures to ensure proper castingquality. Used to isolate chilled water from building HVAC system. TheRTS Fail-Safe Linear (FL) actuators with mechanical fail-safe action canbe triggered in case of loss of 24VDC signal or main power supply toensure casting integrity and plant safety. High frequency modulationwith 0.1% accuracy to control facility temperatures within /- 1 .Majority of the well kill applications are at remote locations andbecause of the nature of the operation there is no room for error.Both the RTS Fail-Safe Linear (FL) and Fail-Safe Quarter-turn (FQ)24VDC machines with mechanical spring return have both beenimplemented at various sites. With no dependency on batterybackup or waiting on recharge times for a super-capacitor the RTSactuators were a perfect match for the application.6

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1 - Applies to all CM-32 models – CL-05, CL-15, CM-32/QT12, CM-32/QT25 2 - Applies to all CM-64 models – CL-25. 3 RTS Fail-Safe Actuators On/Off & Process Control Reliable Fail-Sa