Transcription
2011 - 2012Q5Quick ReferenceSpecification Book
2011–2012 Audi Q5Quick Reference Specification BookTable of ContentsGeneral Information. 1Decimal and Metric Equivalents.1Tightening Torque.2Warnings and Cautions.4Vehicle Identification. 9Vehicle Identification Number (VIN) Location.9VIN Decoder.10Vehicle Identification Number Decoder Type Plate Location. 12Vehicle Data Label Location.13Sales Codes. 14Engine Codes.14Transmission Codes.14Vehicle Lifting. 15Lifting Points for Lifting Platform and Trolley Jack.15ENGINESEngine Mechanical – 2.0L CAEB. 16General, Technical Data – 2.0L CAEB .16Engine Number Location.16Engine Data.17Engine Assembly – 2.0L CAEB.17Fastener Tightening Specifications.17Crankshaft, Cylinder Block – 2.0L CAEB.18Cylinder Block Bearing Shell Identification.18Bearing Cap Bearing Shell Identification.20Fastener Tightening Specifications.21Crankshaft Dimensions.21Piston Ring End Gaps.21Piston Ring Clearance.22Piston and Cylinder Dimensions.22Accessory Assembly Bracket Tightening Specifications.23Sealing Flange Tightening Specifications.24Crankshaft Assembly Tightening Specifications.25Audi Q5 Quick Reference Specification Book June 2011i
Cylinder Head, Valvetrain – 2.0L CAEB.26Fastener Tightening Specifications.26Valve Dimensions.27Compression Pressures.27Cylinder Head Removal Specifications.28Cylinder Head Tightening Specifications.29Cylinder Head Cover with Integrated Camshaft BearingsRemoval Specifications.31Cylinder Head Cover with Integrated Camshaft BearingsTightening Specifications.32Crankcase Ventilation Tightening Specifications.33Upper Timing Chain Cover Tightening Specifications.33Lower Timing Chain Cover Tightening Specifications.34Lubrication – 2.0L CAEB.35Fastener Tightening Specifications.35Upper Oil Pan Tightening Specifications.35Oil Pan Tightening Specifications.36Oil Separator Tightening Specifications.36Engine Cooling – 2.0L CAEB.37Fastener Tightening Specifications.37Coolant Pump Tightening Specifications.37Fuel Supply – 2.0L CAEB.38Fastener Tightening Specifications.38Turbocharger – 2.0L CAEB.38Fastener Tightening Specifications.38Turbocharger Tightening Specifications.39Exhaust System – 2.0L CAEB.39Fastener Tightening Specifications.39Fuel Injection and Ignition – 2.0L CAEB.40Technical Data.40Fastener Tightening Specifications.41Engine Mechanical – 3.2L CALB. 42General, Technical Data – 3.2L CALB.42Engine Number Location.42Engine Data.43Engine Assembly – 3.2L CALB.44Fastener Tightening Specifications.44Crankshaft, Cylinder Block – 3.2L CALB.45Allocation of Crankshaft Bearing Shells for Cylinder Block.45Allocation of Crankshaft Bearing Shells for Guide Frame.46iiAudi Q5 Quick Reference Specification Book June 2011
Fastener Tightening Specifications.47Ribbed Belt Sealing Flange Tightening Specification.48Guide Frame Tightening Specifications.49Crankshaft Dimensions.50Piston Ring End Gaps.50Piston Ring Clearance.50Piston and Cylinder Dimensions.50Compression Checking Specifications.50Cylinder Head, Valvetrain – 3.2L CALB.51Fastener Tightening Specifications.51Valve Dimensions.52Left Cylinder Head Tightening Specifications.53Right Cylinder Head Tightening Specifications.55Left Cylinder Head Cover Tightening Specification.57Right Cylinder Head Cover Tightening Specification.58Left Timing Chain Cover Tightening Specifications.59Right Timing Chain Cover Tightening Specifications.60Lower Timing Chain Cover Tightening Specifications.61Camshaft Guide Frame Tightening Specifications.62Engine Lubrication – 3.2L CALB.63Fastener Tightening Specifications.63Upper Oil Pan Tightening Specifications.64Oil Pan Tightening Specifications.65Cooling System – 3.2L CALB.66Fastener Tightening Specifications.66Coolant Pump Tightening Specification.66Exhaust System, Emission Controls – 3.2L CALB.67Fastener Tightening Specifications.67Left Exhaust Manifold Tightening Specifications.67Right Exhaust Manifold Tightening Specifications.68Fuel Supply – 3.2L CALB.68Fastener Tightening Specifications.68Fuel Injection and Ignition – 3.2L CALB.69Technical Data.69Ignition Technical Data.69Fastener Tightening Specifications.69Lower Intake Manifold Tightening Specifications.70Upper Intake Manifold Tightening Specification.71Audi Q5 Quick Reference Specification Book June 2011iii
TRANSMISSIONSAutomatic Transmission – 0BK. 72General, Technical Data – 0BK.72Transmission Identification.72Code Letters, Transmission Allocations, Ratios andEquipment.73Securing Transmission to Engine.74Fastener Tightening Specifications.75Gears, Hydraulic Controls – 0BK.76Fastener Tightening Specifications.76ATF Oil Pan Tightening Specifications and Sequence.76Mechatronic Tightening Specification.77Front Final Drive Cover Tightening Specifications.78Center Differential Housing Tightening Specifications.79Automatic Transmission – 0B6. 80General, Technical Data – 0B6.80Transmission Identification.80Transmission Code Letters and Serial Numbers.81Specifications – Engine Codes, Allocation, Ratios andCapacities.82Controls, Housing – 0B6.82Fastener Tightening Specifications.82Transmission to Engine Tightening Specifications.83Gears, Hydraulic Controls – 0B6.84Oil Pan Tightening Specifications.84Mechatronic Tightening Specifications.85Final Drive, Differential – 0B6.86Front Final Drive Cover Tightening Specifications.86Center Differential Housing Tightening Specifications.87Rear Final Drive – 0BC. 88General, Technical Data – 0BC.88Rear Final Drive Identification.88Rear Final Drive Code and Date of Manufacture.91Rear Final Drive Transmission Allocations, Ratios,Capacities.91Fastener Tightening Specifications.92Rear Final Drive – 0BD. 93General, Technical Data – 0BD.93Rear Final Drive Identification.93Rear Final Drive Allocations, Ratios, Capacities.95Fastener Tightening Specifications.95ivAudi Q5 Quick Reference Specification Book June 2011
CHASSISSuspension, Wheels, Steering. 96Front Suspension.96Front Axle – Curb Weight Data.96Front Suspension Tightening Specifications.98Rear Suspension Tightening Specifications.100Wheels, Tires.101Fastener Tightening Specifications.101Wheel Alignment Data.102Wheel Alignment Specified Values – AWD.102Wheel Alignment Specified Values – FWD.103Steering.104Fastener Tightening Specifications.104Steering Column Tightening Specifications.106Brake System. 107General Information.107Brake System – Technical Data.107Front Wheel Brakes – Technical Data.108Rear Wheel Brakes – Technical Data.108Fastener Tightening Specifications.109Brake Pedal Tightening Specifications.109Hydraulic Tightening Specifications.109Body.110Air Gap Body Dimensions. 110Body Exterior.112Lock Carrier, Plenum Chamber Tightening Specifications. 112Front Fender Tightening Specifications. 112Front Hood Tightening Specifications. 112Rear Lid Tightening Specifications. 112Front and Rear Door Tightening Specifications. 113Sunroof Tightening Specifications. 113Front Bumper Tightening Specifications. 113Rear Bumper Tightening Specifications. 113Front and Rear Door Window Tightening Specifications. 114Front Wheel Housing Liner Tightening Specification. 114Rear View Mirror Tightening Specifications. 114Strips and Trim Tightening Specifications. 114Audi Q5 Quick Reference Specification Book June 2011v
Body Interior.114Storage Compartment and Armrest TighteningSpecifications. 114Instrument Panel and Central Tube TighteningSpecifications. 115Passenger Protection Tightening Specifications. 115Interior Trim Tightening Specifications. 116Seat Frames Tightening Specifications. 116Heating and Air Conditioning.117Refrigerant Oil Distribution. 117Refrigerant R134a Vapor Pressure Table. 117Fastener Tightening Specifications. 118Electrical Equipment.119Communication Fastener Tightening Specifications. 119Battery, Starter, Generator, Cruise Control TighteningSpecifications.120Instruments Tightening Specifications.120Windshield Wiper/Washer Tightening Specifications.120Exterior Lights, Switches Tightening Specifications.121Taillamps Tightening Specification.121Interior Lights, Switches Tightening Specifications.122Wiring Tightening Specifications.122DTC Chart. 123Fuel and Air Mixture,Additional Emission Regulations.123Ignition System.131Additional Exhaust Regulation.133Speed and Idle Control.134Control Module and Output Signals.135Fuel and Air Ratios Control Module.138Ignition System.141Additional Emissions Regulations.142viAudi Q5 Quick Reference Specification Book June 2011
GeneralInformationGeneral InformationDecimal and Metric EquivalentsDistance/LengthTo calculate: mm x 0.03937 i Q5 Quick Reference Specification 0 7871.1811.5751.9692.3622.7563.1503.5433.937June .763.153.543.941
Tightening TorqueNm-to-lb·ft (ft·lb)To calculate: Nm x 0.738 9207214221229236243251258266273280288295Audi Q5 Quick Reference Specification Book June 2011
Nm-to-lb·in (in·lb), 49459469479489500510GeneralInformationTo calculate: Nm x 8·85 lb·in Nm x 10.20 kg·cmN·cm-to-lb·in (in·lb), kg·cmTo calculate: N·cm x 0.089 lb·in N·cm x 0.102 6717682879297102Audi Q5 Quick Reference Specification Book June 20113
kg·cm-to-lb·in (in·lb), N·cmTo calculate: kg·cm x 0.868 lb·in kg·cm x 9.81 s and CautionsWARNINGS Some repairs may be beyond your capability. If you lack the skills,tools and equipment, or a suitable workplace for any proceduredescribed in this manual, we suggest you leave such repairs to anauthorized dealer service department or other qualified shop. Do not reuse any fasteners that have become worn or deformedduring normal use. Many fasteners are designed to be used onlyonce and become unreliable and may fail when used a secondtime. This includes, but is not limited to, nuts, bolts, washers, selflocking nuts or bolts, circlips and cotter pins. Always replace thesefasteners with new parts. Never work under a lifted car unless it is solidly supported onstands designed for the purpose. Do not support a car on cinderblocks, hollow tiles or other props that may crumble undercontinuous load. Never work under a car that is supported solelyby a jack. Never work under the car while the engine is running. If you are going to work under a car on the ground, make surethe ground is level. Block the wheels to keep the car from rolling.Disconnect the battery negative (-) terminal (ground strap) toprevent others from starting the car while you are under it.4Audi Q5 Quick Reference Specification Book June 2011
Remove rings, bracelets and other jewelry so they cannot causeelectrical shorts, get caught in running machinery, or be crushed byheavy parts. Tie back long hair. Do not wear a necktie, a scarf, loose clothing,or a necklace when you work near machine tools or runningengines. If your hair, clothing, or jewelry were to get caught in themachinery, severe injury could result. Do not attempt to work on your car if you do not feel well. Youincrease the danger of injury to yourself and others if you are tired,upset, or have taken medication or any other substance that maykeep you from being fully alert. Illuminate your work area adequately but safely. Use a portablesafety light for working inside or under the car. Make sure the bulbis enclosed by a wire cage. The hot filament of an accidentallybroken bulb can ignite spilled fuel, vapors or oil. Use a suitable container to catch draining fuel, oil, or brakefluid. Do not use food or beverage containers that might misleadsomeone into drinking from them. Store flammable fluids awayfrom fire hazards. Wipe up spills at once, but do not store oily ragswhich can ignite and burn spontaneously. Always observe good workshop practices. Wear goggles when youoperate machine tools or work with battery acid. Wear gloves orother protective clothing whenever the job requires working withharmful substances. Greases, lubricants and other automotive chemicals contain toxicsubstances, many of which are absorbed directly through the skin.Read the manufacturer's instructions and warnings carefully. Usehand and eye protection. Avoid direct skin contact Disconnect the battery negative (-) terminal (ground strap)whenever you work on the fuel or electrical system. Do not smokeor work near heaters or other fire hazards. Keep an approved fireextinguisher handy. Friction materials (such as brake pads or shoes or clutch discs)contain asbestos fibers or other friction materials. Do not createdust by grinding, sanding, or cleaning with compressed air. Avoidbreathing dust. Breathing any friction material dust can lead toserious diseases and may result in death.(WARNINGS cont’d on next page)Audi Q5 Quick Reference Specification Book June 20115GeneralInformation Never run the engine unless the work area is well ventilated.Carbon monoxide kills.
WARNINGS (cont’d) Batteries give off explosive hydrogen gas during charging. Keepsparks, lighted matches and open flame away from the top of thebattery. If hydrogen gas escaping from the cap vents is ignited, itignites the gas trapped in the cells and causes the batteryto explode. Connect and disconnect battery cables, jumper cables or a batterycharger only with the ignition off. Do not disconnect the batterywhile the engine is running. Do not quick-charge the battery (for boost starting) for longer thanone minute. Wait at least one minute before boosting the battery asecond time. Do not allow battery charging voltage to exceed 16.5 volts. Ifthe battery begins producing gas or boiling violently, reduce thecharging rate. Boosting a sulfated battery at a high charging ratecan cause an explosion. The A/C system is filled with chemical refrigerant, which ishazardous. The A/C system should be serviced only by trainedtechnicians using approved refrigerant recovery/recyclingequipment, trained in related safety precautions, and familiar withregulations governing the discharging and disposal of automotivechemical refrigerants. Do not expose any part of the A/C system to high temperaturessuch as open flame. Excessive heat increases system pressureand may cause the system to burst. Some aerosol tire inflators are highly flammable. Be extremelycautious when repairing a tire that may have been inflated using anaerosol tire inflator. Keep sparks, open flame or other sources ofignition away from the tire repair area. Inflate and deflate the tire atleast four times before breaking the bead from the rim. Completelyremove the tire from the rim before attemptingany repair. Some cars are equipped with a Supplemental Restraint System(SRS) that automatically deploys airbags and pyrotechnic seatbelt tensioners in the event of a frontal or side impact. Theseare explosive devices. Handled improperly or without adequatesafeguards, they can be accidentally activated and cause seriousinjury. The ignition system produces high voltages that can be fatal.Avoid contact with exposed terminals and use extreme care whenworking on a car with the engine running or the ignition on.6Audi Q5 Quick Reference Specification Book June 2011
GeneralInformation Place jack stands only at locations specified by manufacturer.The vehicle lifting jack supplied with the vehicle is intended for tirechanges only. Use a heavy duty floor jack to lift the vehicle beforeinstalling jack stands. Battery acid (electrolyte) can cause severe burns. Flush contactarea with water, seek medical attention. Aerosol cleaners and solvents may contain hazardous or deadlyvapors and are highly flammable. Use only in a well ventilatedarea. Do not use on hot surfaces (such as engines or brakes). Do not remove coolant reservoir or radiator cap with the enginehot. Burns and engine damage may occur.CAUTIONS If you lack the skills, tools and equipment, or a suitable workshopfor any procedure described in this manual, we suggest you leavesuch repairs to an authorized dealer or otherqualified shop. Before starting a job, make certain that you have all the necessarytools and parts on hand. Read all the instructions thoroughlyand do not attempt shortcuts. Use tools appropriate to the workand use only replacement parts meeting original specifications.Makeshift tools, parts and procedures will not make good repairs. Use pneumatic and electric tools only to loosen threaded parts andfasteners. Never use these tools to tighten fasteners, especially onlight alloy parts. Always use a torque wrench to tighten fasteners tothe tightening torque specification listed. Be mindful of the environment and ecology. Before you drain thecrankcase, find out the proper way to dispose of the oil. Do notpour oil onto the ground, down a drain, or into a stream, pond orlake. Dispose of in accordance with Federal, State andLocal laws. The control module for the Anti-lock Brake System (ABS) cannotwithstand temperatures from a paint-drying booth or a heatlamp in excess of 95 C (203 F) and should not be subjected totemperatures exceeding 85 C (185 F) for more than two hours. Before doing any electrical welding on cars equipped with ABS,disconnect the battery negative (-) terminal (ground strap) and theABS control module connector. Always make sure the ignition is off before disconnecting battery.(CAUTIONS cont’d on next page)Audi Q5 Quick Reference Specification Book June 20117
CAUTIONS (cont’d) Label battery cables before disconnecting. On some models,battery cables are not color coded. Disconnecting the battery may erase fault code(s) stored in controlmodule memory. Check for fault codes prior to disconnecting thebattery cables. If a normal or rapid charger is used to charge the battery,disconnect the battery and remove it from the vehicle to avoiddamaging paint and upholstery. Do not quick-charge the battery (for boost starting) for longer thanone minute. Wait at least one minute before boosting the battery asecond time. Connect and disconnect a battery charger only with the batterycharger switched off. Sealed or "maintenance free" batteries should be slow-chargedonly, at an amperage rate that is approximately 10% of thebattery's ampere-hour (Ah) rating. Do not allow battery charging voltage to exceed 16.5 volts. Ifthe battery begins producing gas or boiling violently, reduce thecharging rate. Boosting a sulfated battery at a high charging ratecan cause an explosion.8Audi Q5 Quick Reference Specification Book June 2011
Vehicle IdentificationVehicleIdentificationVehicle Identification Number (VIN) LocationThe Vehicle Identification Number (VIN) islocated on the right suspension strut.Audi Q5 Quick Reference Specification Book June 20119
VIN Decoder6A7F8LAssembly plant5FCheck digit4B9310 11 12 13 14 15 16 17C 10020 1 2FC A6 / A7FD A8FE Audi Q7FG R8FH A5 / S5CabrioletFK TT / TTSFL A4 / S4FM A3FP Audi Q5FR A5 / S5A IngolstadtD BratislavaN Neckarsulm1 GyorCalculate perNHTSA CodeY A7 Premium q2 A7 Prestige q3 A5/S5 Man Prestige q4 A4 Avant Prestige qA5 Man Prest q S-LineTT/TTS Rdstr Prest qJune 13, 2011 (REV 2)9 R8 Coupé GTSequentialproduction number(position 12 - 17)Model yearRestraint system3AEngine2U2012T A5 Cab PrestigeR8 Manual SpyderU A5 Cab Prest. S-LineR8 Manual SpyderV A5/S5 Prestige qA5/S5 Cab Prestige qQ7 TDI PrestigeR8 SpyderW A4 Avant Prem qA5 Prestige q S-LineA5 Cb Prestige q S-LineQ5
Audi Q5 Quick Reference Specification Book June 2011 i 2011-2012 Audi Q5 Quick Reference Specification Book TABle of ConTenTS . Rear Final Drive Identification .88 Rear Final Drive Code and Date of Manufacture .91 Rear Final Drive Transmission Allocations, Ratios, .
