Transcription
Integrated RoboticsEasier, Flexible Controls for Improved MachinePerformance and Maintenance
Integrated RoboticsChallenges Machine Builders & System Integrators desire to integrate control of robots into the linecontroller; smaller footprint, architecture consolidation while gaining Machine & Line Flexibility Plant Operations extending plant-wide automation to robotics Changing time-to-market expectations makes it difficult to adapt quickly Explosion of SKUs challenges operational efficiency Line/cell controller and robot controller interlocking increase complexity and reduce performance Change in consumer demand reduces asset lifecycle- Significant capital investment is required- Production assets and processes lack flexibilityWhat is the Field of Integrated RoboticsIntegrated Robotics is defined as the single line or cell controller controlling the robot, which can reduce the need for thededicated robot controller and associated hardware components such as servo motors, drives, teach pendant and I/O.In this way, a single controller can be used to control multiple robots and it can simplify integration and increase operationalefficiency. Using not only common components for machine and robot control but also leveraging Integrated Architecture including Programmable Automation Controller, motion control, Studio 5000 Integrated Design Environment, and nativesupport of kinematics can help reduce time and resources for robot system design and development.Application Primary packagingCartoning machineCase packerPalletizerProduct handlingCosmetic packaging machinesBlister packingSausage / meat products packagingMedical devices packagingCookie / chips packing linesIndustries Consumer packaged goodsHome and personal carePharmaceuticalsFood & beverageConsumer electronics & computers, devices
Benefits of Integrated RoboticsStudio 5000Vision[ Integrated Robotics Architecture ] OEMs can take full ownership of the solution including parts and support. Easy product change over: tool-less change- Supports “one button” changeover- Shorter machine shut down required Communication via EtherNet/IP enables easy access to information for analytics. Manufacturing flexibility:- Easily reconfigured for other products- Easily redeployed for new products : Reduce your machine and/or line footprint- Supports modular machine approach- Reduce engineering, training, spare parts and maintenance costs Improved performance and support- One system to service and support- Better coordination between robots and other motion- Simplified integration and better diagnostics by using single software for robot & machine controlSupporting Single Integrated Solution for Multiple KinematicsCartesianDELTASCARAArticulatedH-Bot
Rockwell Automation CapabilitiesKey Technologies & Portfolio enabling Integrated RoboticsControllersSingle architecture to controlRobotics systemMotionVisionSimplify machine design whileimproving Robotics performanceHigh speed with high accuracyand consistency Scalable up to 2 - 100 axis Integrated motion with safety Single software for multiplemotion & safety control Servo and inductionmotor control Product position andorientation detection Integrated safety & CIPSecurity over EtherNet/IP CIP security communication Logix based scalablemulti-disciplined controlIntegrated SafetyLess unscheduled downtime andmore protection for operators Single platform for safetylogic, I/O and component Contemporary technologyto improve equipmentproductivity (Zone Control,Safe-off) Safety consultants to assess,educate, design, and validate Quality control and inspection Adaptive tuningDesign and Simulation Multiple partner productsto choose fromVisualizationSizing tool for selection of motionsystem and 3D simulation softwarefor Robotics optimizationConsistent look and feel forelectronic operator interfaceterminals, distributed client/server HMI, and software Increase machine throughput Decrease energy consumption Test machine and systemdesigns virtually Reduce time to design,Develop and deliver Mitigate design risk Access data at every levelof the enterpriseDevelopment Environment Standard set of engineeringobjects Common software platformthat tightly integrates withthe control systemIndependent Cart TechnologyStudio 5000Simple development of complex robot controlsolutions in a single control platform anda collaborative engineering environment Single software to configureprogram and maintain applicationsReplacing conventional conveyor systems, newintelligent track and conveyor systems lower the costof ownership and provide flexible pitching and productconveyance Multi-language IEC 1131-3, multi-discipline,Multi-user, intuitive programming environment Native kinematics transformation Increase throughput & efficiency Improve reliability & flexibility Modular, scalable and simple Integration
Tools & Templates optimized for Integrated RoboticsReusable StandardizedProgram Simple and easy toimplementReady to Use HMIDesignProven & Tested Add-OnInstructions (“AOI”) Library The AOI Library includes support forcommon robotic functions, i.e. conveyortracking, vision based product detection,load sharing between multiple robots etc Standard faceplates canbe developed once andre-used across multiplehardware platforms Low memory footprint Clear documentation Robots are controlled from a Logixcontroller using Studio5000 Tested program structure allows troublefree programming and commissioningIIoT Platforms and Technologies toward Smart MachinesRemote AccessReal-time DataAnalyticsSafe and SecureConnectedPredictive / Preventive Maintenance[ Technology to enable Smart Machines ] Embedded machine diagnostics & machine learningScalable analytics – prescriptive analytics and Augmented Reality (AR)Data driven operation - Access to machine operation information (OEE) and performance dashboardsSecure network infrastructure (from shop floor to top floor)Remote access for the machine buildersSystem Security - change detection & controller log
Supporting Your BusinessEvery Step of the WayRockwell Automation can help you solve your robotics integration challenges so you can streamlineyour production line and get the best value for robotics and automation investments.Industry Focused OEM TeamPartnerNetwork Training and SupportYour reputation rests on buildingmachines and equipment that meetcustomer demands. Our technicalconsultants, engineers, and projectmanagers can help you solve keyissues and differentiate yourcompany in a competitive globalenvironment.PartnerNetwork members areleading companies that haveexperience delivering products orservices that are designed to workwith our solutions. The collaborationamong members helps streamlineyour supply chain, simplify projectimplementation, and receive thebest value for your automationinvestment.As your equipment lifecyclechanges, so does your need fortechnical support. We give you theflexibility to choose the level ofelectronic and phone support youneed, when and where you need it.From service to risk assessments,we provide training and supportthrough the entire lifecycle of yourautomation equipment.Global Services & Support24x7x36580 “Follow-The-Sun” SUPPORTCOUNTRIES2,600 12 Remote Support Centers18 ISO-Certified Repair Centers9 Exchange HubsSERVICE PROFESSIONALS19100 Consultants700 Field Services ProfessionalsLANGUAGES SUPPORT13 Years200 AVERAGE EXPERIENCETRAINING COURSESProviding global support with a local addressHelping customers around the world maximize productivity and minimize risksIntegrated Architecture and PartnerNetwork are trademarks of Rockwell Automation, Inc.Rockwell Automation are registered trademarks of Rockwell Automation, Inc.EtherNet/IP are trademarks of the ODVA. All other trademarks and registered trademarks are property of their respective companies.Publication OEM-BR024A-EN-P – August 2019Copyright 2019 Rockwell Automation, Inc. All Rights Reserved.
Integrated Robotics Machine Builders & System Integrators desire to integrate control of robots into the line controller; smaller footprint, architecture consolidation while gaining Machine & Line Flexibility Plant Operations extending plant-wide automation to robotics Changing time-t
