Power MIG 180 Parts Manual - Rapid Welding

Transcription

Index of Sub AssembliesIllustration of Sub AssembliesIndex of Sub AssembliesIllustration of Sub AssembliesIllustration of Sub AssembliesIndex of Sub AssembliesIllustration of Sub AssembliesIndex of Sub AssembliesP-532RETURN TO MAIN INDEXPARTS LIST FORWire Feeder Welders(125, 140, 180 Models)WIRE FEEDER WELDERS (125, 140, 180 MODELS)P-532

Index of Sub AssembliesIndex of Sub AssembliesIndex of Sub AssembliesP-532-AP-532-AILLUSTRATION OF SUB-ASSEMBLIES5431Index of Sub Assemblies2WIRE FEEDER WELDERS (125, 140, 180 MODELS)08-24-2009

Wire Feeder Welders (125, 140, 180 Models)For Codes: 11173, 11175, 11300, 11302, 11303, 11304, 11440, 11441,11501, 11502, 11503, 11504, 11505, 11506, 11550 & 11658Do Not use this Parts List for a machine if its code number is not listed. Contact the Service Department for anycode numbers not listed.PAGE NO.CODE NO.345Case Back, Bottom & PowerModule AssemblyWraparound & Door AssemblyMagnum 100 L Gun & CableK530-62Center Panel AssemblyMiscellaneous ItemsOptional Equipment ListingIllustration of Sub AssembliesIllustration of Sub AssembliesSUB ASSEMBLYPAGE NAME1Wire Drive AssemblyUse the Illustration of Sub-Assemblies page and the table below to determine which sub assembly page and column the desired part is located on for your particular code machine.Sub Assembly ItemNo.Illustration of Sub AssembliesP-532-A.1Case Front & Control P.C.Board AssemblyIllustration of Sub AssembliesRETURN TO MAIN INDEXP-532-A.1P-532-B.1 P-532-B.2 P-532-C P-532-D P-532-E P-532-F P-532-G P-202-E.211173(PRO MIG 140)31112111175(PRO MIG 180)11113111300(PRO CORE 125)21111111302(WELD PAK 125HD)21111111303(WELD PAK 140HD)31112111304(WELD PAK 180HD)11113111440(MIG PAK 140)31112211441(MIG PAK 180)11113211501(SP-140T)311121WIRE FEEDER WELDERS (125, 140, 180 MODELS)01-07-2011

Wire Feeder Welders (125, 140, 180 Models)For Codes: 11173, 11175, 11300, 11302, 11303, 11304, 11440, 11441,11501, 11502, 11503, 11504, 11505, 11506, 11550 & 11658Do Not use this Parts List for a machine if its code number is not listed. Contact the Service Department for anycode numbers not listed.PAGE NO.CODE NO.345Case Back, Bottom & PowerModule AssemblyWraparound & Door AssemblyMagnum 100 L Gun & CableK530-62Center Panel AssemblyMiscellaneous ItemsOptional Equipment ListingIllustration of Sub AssembliesIllustration of Sub AssembliesSUB ASSEMBLYPAGE NAME1Wire Drive AssemblyUse the Illustration of Sub-Assemblies page and the table below to determine which sub assembly page and column the desired part is located on for your particular code machine.Sub Assembly ItemNo.Illustration of Sub AssembliesP-532-A.2Case Front & Control P.C.Board AssemblyIllustration of Sub AssembliesRETURN TO MAIN INDEXP-532-A.2P-532-B.1 P-532-B.2 P-532-C P-532-D P-532-E P-532-F P-532-G P-202-E.211502(SP-180T)11113111503(EASY-CORE 125)21111111504(EASY-MIG 140)31112111505(EASY-MIG 180)11113111506(WORK-PAK 125)21111111550(CORE PAK 125)21111111658(SP-140T)411121WIRE FEEDER WELDERS (125, 140, 180 MODELS)01-07-2011

Index of Sub AssembliesIndex of Sub AssembliesIndex of Sub AssembliesIndex of Sub AssembliesNOTESWIRE FEEDER WELDERS (125, 140, 180 MODELS)

OPTIONAL EQUIPMENT LISTINGP-532-B.1Miscellaneous Options Available for your machine are listed below:# Indicates a change this printing.DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .PART NUMBERMig Conversion Kit (125 Amp) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Order.035 U Groove Drive Roll Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .OrderIncoming/Outgoing Wire Guide Set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Order.025/.035 Steel Wire Guide Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Order.045 Steel Wire Guide Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .OrderMagnum 100SG Spool Gun . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . -1Index of Sub AssembliesIndex of Sub AssembliesIndex of Sub AssembliesIndex of Sub AssembliesP-532-B.1WIRE FEEDER WELDERS (125, 140, 180 MODELS)11-11-2010

MISCELLANEOUS ITEMSP-532-B.2(THESE ITEMS ARE NOT ILLUSTRATED)# Indicates a change this printing.Use only the parts marked “x” in the column under theheading number called for in the model index page.DESCRIPTIONPART NO.QTY.1 2 3 4 5 6 7 8 9Plug & Lead AssemblyPlug & Lead AssemblyPlug & Lead AssemblyPlug & Lead AssemblyWork CableWork CableWork ClampDVD (Arc Welding)Wire Reel Spindle AdapterWire Reel Spindle AdapterHand ShieldGas Regulator (Argon Mixed)RegulatorGas Hose AssemblySpot Timer & Spool Gun 9-29S11609-30M12033S26375M15445M15445-1G3364S25805 *3000290S19303T13086-200111111111111111X XX XXXX XX XX XXXX XXX X X XXXX XXX XX XX XXXX XX X XXX###Index of Sub AssembliesIndex of Sub AssembliesIndex of Sub AssembliesIndex of Sub AssembliesP-532-B.2WIRE FEEDER WELDERS (125, 140, 180 MODELS)* Deluxe version available as K586-1.Includes S19303 Gas Hose Asbly08-12-2010

Part NumbersIndex of Sub AssembliesPart NumbersIndex of Sub AssembliesPart NumbersIndex of Sub AssembliesPart NumbersIndex of Sub AssembliesP-532-CP-532-CCase Front & Control P.C. Board Assembly61A2A835A45B1BWIRE FEEDER WELDERS (125, 140, 180 MODELS)07-06-2010

Index of Sub AssembliesSub Assembly IllustrationIndex of Sub AssembliesSub Assembly IllustrationIndex of Sub AssembliesSub Assembly IllustrationIndex of Sub AssembliesSub Assembly IllustrationP-532-C.1P-532-C.1# Indicates a change this printing.Use only the parts marked “x” in the column under theheading number called for in the model index page.ITEM DESCRIPTIONPART NO.QTY.1 2 3 4 5 6 7 8 1T10940-10T9695-5T10800-59S18657S8025-96L12450-[ XXXXXXXXXXXXCase FrontSelf Tapping ScrewNameplate (Code 11173)Nameplate (Code 11175)Nameplate (Code 11300)Nameplate (Code 11302)Nameplate (Code 11303)Nameplate (Code 11304)Nameplate (Code 11440)Nameplate (Code 11441)Nameplate (Code 11501)Nameplate (Code 11502)Nameplate (Code 11503)Nameplate (Code 11504)Nameplate (Code 11505)Nameplate (Code 11506)Nameplate (Code 11550)Nameplate (Code 11658)KnobNut (Not Shown)Lock Washer (Not Shown)SwitchSquare Flange Female ReceptacleSelf Tapping ScrewControl P.C. BoardThread Forming Screw#Note: When ordering new printed circuit boards indicate the dash number [ ] of the “Old” boardthat is to be replaced. This will aid Lincoln in supplying the correct and latest board alongwith any necessary jumpers or adapters. The dash number brackets [ ] have purposely beenleft blank as to eliminate errors, confusion and updates.WIRE FEEDER WELDERS (125, 140, 180 MODELS)08-12-2010

Index of Sub AssembliesPart NumbersIndex of Sub AssembliesPart NumbersPart NumbersIndex of Sub AssembliesPart NumbersIndex of Sub AssembliesP-532-DP-532-DWire Drive Assembly1A271094851114131B16 1819A17A17C617B122015WIRE FEEDER WELDERS (125, 140, 180 MODELS)08-24-2009

Sub Assembly IllustrationSub Assembly IllustrationSub Assembly IllustrationSub Assembly IllustrationIndex of Sub AssembliesIndex of Sub AssembliesIndex of Sub AssembliesIndex of Sub AssembliesP-532-D.1P-532-D.1# Indicates a change this printing.Use only the parts marked “x” in the column under theheading number called for in the model index page.ITEM DESCRIPTIONPART NO.QTY.1 2 3 4 5 6 7 8 9Wire Drive Assembly, Includes:1AMotor (Includes Pinion Gear)1BMetric Screw2Base4Bearing5Shaft6Gear7Pivot Arm Assembly8Conductor Block9Dowel Pin10Tension Arm Assembly11Cover12Outgoing Guide13Liner14Hose Nipple15Molded Hand Screw16Hub17A Twist Lock17B Metric Screw17C Washer18Drive Roll19A 1/4-20 x .625 HHCS19B Lock Washer (Not Shown)19C Plain Washer (Not Shown)20 Self Tapping 11111111111113XXXXXXXXXXXXXXXXXXXXXXXXXWIRE FEEDER WELDERS (125, 140, 180 MODELS)08-24-2009

Part NumbersIndex of Sub AssembliesPart NumbersIndex of Sub AssembliesPart NumbersIndex of Sub AssembliesPart NumbersIndex of Sub AssembliesP-532-EP-532-ECenter Panel Assembly9817121110213CWIRE FEEDER WELDERS (125, 140, 180 MODELS)34513A613B13D08-12-2010

Sub Assembly IllustrationSub Assembly IllustrationSub Assembly IllustrationSub Assembly IllustrationIndex of Sub AssembliesIndex of Sub AssembliesIndex of Sub AssembliesIndex of Sub AssembliesP-532-E.1# Indicates a change this printing.P-532-E.1Use only the parts marked “x” in the column under theheading number called for in the model index page.ITEM DESCRIPTIONPART NO.QTY.1 2 3 4 5 6 7 8 9Center Panel Assembly (L12322), Includes:Center PanelBow WasherWear PlateSpindle ShaftSpindle SpacerWing NutPlain WasherLock Washer3/8-16 x .625 HHCSSelf Tapping Screw (Mounts Center Panel to Power Module)Plug ButtonPlug ButtonPolarity PanelOutput Stud1/4-20 x .50 HHCS (Not Shown)Plain Washer (Not Shown)Lock Washer (Not Shown)13D Wing 13CNSS - Not Sold Separately WIRE FEEDER WELDERS (125, 140, 180 MODELS)####08-12-2010

Part NumbersIndex of Sub AssembliesPart NumbersIndex of Sub AssembliesPart NumbersIndex of Sub AssembliesPart NumbersIndex of Sub AssembliesP-532-FP-532-FCase Back, Bottom & Power Module Assembly8109111282BWIRE FEEDER WELDERS (125, 140, 180 MODELS)2C2A47B5614311808-24-2009

Index of Sub AssembliesSub Assembly IllustrationIndex of Sub AssembliesSub Assembly IllustrationIndex of Sub AssembliesSub Assembly IllustrationP-532-F.1# Indicates a change this printing.Sub Assembly IllustrationUse only the parts marked “x” in the column under theheading number called for in the model index page.ITEM DESCRIPTIONPART NO.QTY.1 2 3 4 5 6 7 8 X XXXX XX XX X X X XX CF000198S9262-98E106A-2222X X XX X XX X XS9225-36CF000010T9695-1121X X XX X XX X 11XXXX 899101011111112121314Case Back & BottomSolenoid Valve AssemblyPlain WasherLock NutGas HosePlug ButtonInput PanelCircuit BreakerPower Cord (Not Shown) (125 & 140 Amp)Power Cord (Not Shown) (180 Amp)Lead GrommetPower Module Asbly (125 A) (G4716-1), Includes:Power Module Asbly (140 A) (G4716-2), Includes:Power Module Asbly (180 A) (G4716-3), Includes:ChassisRectifier (125 & 140 Amp)Rectifier (180 Amp)Capacitor (125 & 140 Amp)Capacitor (180 Amp)Transformer & Choke Assembly (125 Amp)Transformer & Choke Assembly (140 Amp)Transformer & Choke Assembly (180 Amp)Fan (125 & 140 Amp)Fan (180 Amp)Flange Bolt (Not Shown)Rating Decal (125 Amp)Rating Decal (140 Amp)Rating Decal (180 Amp)XXXXX XXX X X XX X X X X X XXXXX XX XX XX X X X XX XHardware for Mounting Rectifier & Choke Leads to Capacitor:15A15B15C16A16B16C17A17B17C181920Index of Sub AssembliesP-532-F.11/4-28 HN (Not Shown)Plain Washer (Not Shown)Lock Washer (Not Shown)Grounding Screw Mounting Hardware:Thread Forming Screw (Not Shown)#10-24 HN (Not Shown)Lock Washer (Not Shown)Hardware to Secure Leads to Ground Screw:#10-24 HN (Not Shown)Lock Washer (Not Shown)Plain Washer (Not Shown)Self Tapping Screw (Mounts Center Panel to Case Back & Bottom)Country of Origin Decal (Not Shown) (Code 11658 Only)Serial Number Decal (Not Shown) (Code 11658 Only)NSS - Not Sold Separately WIRE FEEDER WELDERS (125, 140, 180 MODELS)XXXXXXXXXX ##01-26-2011

Part NumbersIndex of Sub AssembliesPart NumbersIndex of Sub AssembliesPart NumbersIndex of Sub AssembliesPart NumbersIndex of Sub AssembliesP-532-GP-532-GWraparound & Door Assembly32D11102C62B1282A1113472EWIRE FEEDER WELDERS (125, 140, 180 MODELS)07-06-2010

Sub Assembly IllustrationSub Assembly IllustrationSub Assembly IllustrationSub Assembly IllustrationIndex of Sub AssembliesIndex of Sub AssembliesIndex of Sub AssembliesIndex of Sub AssembliesP-532-G.1# Indicates a change this printing.P-532-G.1Use only the parts marked “x” in the column under theheading number called for in the model index page.ITEM DESCRIPTIONPART NO.QTY.1 2 3 4 5 6 7 8 9Side & Door Asbly (M20452-2 ), Includes:Side & Door Asbly (M20452-3 ), Includes:2ADoor2BCase Side2CHinge (Includes: S25898-2)2DSelf Tapping Screw2EDoor Latch3Handle4Thread Forming Screw6Warranty Decal7Side Decal (Code 11506 Only)7Side Decal8Wiring Diagram10 Warning Decal11 Self Tapping Screw12 Self Tapping Screw13 Procedure Decal (125 Amp)(Codes 11300, 11302, 11503, 11506 & 11550)13 Procedure Decal (140 Amp)(Codes 11173, 11303, 11440, 11501, 11504 & 11658)13 Procedure Decal (180 Amp)(Codes 11175, 11304,11441, 11502 & 11505)14 Nascar Decal (All Codes Except L12603-11XL12603-21XL12603-3S27370-211XXNSS - Not Sold Separately WIRE FEEDER WELDERS (125, 140, 180 MODELS)#08-12-2010

Index of Sub AssembliesIndex of Sub AssembliesIndex of Sub AssembliesIndex of Sub AssembliesNOTESWIRE FEEDER WELDERS (125, 140, 180 MODELS)

Spot Timer & Spool Gun Decal T13086-200 1XXXX WIRE FEEDER WELDERS (125, 140, 180 MODELS) 08-12-2010 Use only the parts marked “x” in the column under the heading number called for in the model index page. # Indicates a change this printing. P-532-B.2 DESCRIPTION PART NO. QTY. 1